机器人爬坡焊在液压支架上的应用研究

Research on Application of Robot Climbing Welding on Hydraulic Support

为解决液压支架在制造过程中斜面焊缝不能应用机器人焊接的问题,开发了一种基于CLOOS焊接机器人的多层多焊道爬坡焊接技术。通过对焊接机器人焊接程序、焊枪变换角度以及焊接工艺参数等方面进行试验,确定了合适的多层多焊道爬坡焊接工艺,降低了生产制造成本。结合液压支架的现场应用效果,该技术在不增加设备投资的情况下显著提高了生产制造过程中的机器人焊接覆盖率和生产效率,具有较强的实用性。

In order to solve the problem that robot welding cannot be applied to climbing welding in the manufacturing process of the hydraulic supports,a multi-layer and multi-channel climbing welding technology based on CLOOS welding robot has been developed.By conducting experiments on the welding program of the welding robot,changing the angle of the welding gun,and welding process parameters,the suitable multi-layer and multi-channel climbing welding process was determined,which reduces production and manufacturing costs.Combined with the on-site application effect of hydraulic supports,the technology significantly improves the robot welding coverage and production efficiency in the production and manufacturing process without increasing equipment investment,and has strong practicality.