装配式预制产品生产管控协同平台

Prefabricated Product Production Control Collaborative Platform

针对以项目为齐套目标的装配式预制产品的制造企业生产管理控制困难的问题,利用因果分析法从数据信息、进度反馈等4个方面切入分析生产效率低下的原因;使用价值链分析法进行价值活动分析,判断当前生产增值与非增值流程,简化非增值不可避免流程;运用TFD分析下单方和机电预制生产加工厂方信息传递流程;最后运用5WIH、ECRS工业工程工具对信息传递流程进行优化分析。最后搭建业务管控整体框架,提出项目业务全程数字化、下单模板规范化、工序标准化、移动端便捷报工、数据统计分析等解决方案。该解决方案改变了传统依靠电话、纸质报表等人工方式传递信息的形式,对生产业务全流程进行了优化,大幅提高了工作效率,打通了项目方和生产方的数据壁垒,提高了各类生产信息传递的及时性和准确性,实现生产执行全过程的反馈和跟踪,使施工现场的项目需求和项目接收、生产制造业务紧密衔接。进一步通过多维度数据可视化统计,为企业强化管控力度和判断发展趋势提供数据参考。

Aiming at the difficulty of production management control in manufacturing enterprises of prefabricated products with project as the goal,causality analysis method is used to analyze the causes of low production efficiency from four aspects:data information,progress feedback,et al.Value chain analysis method is used to analyze value activities,determine the current production value-added and non-value-added processes,and simplify the inevitable processes of non-value-added;TFD is used to analyze the information transmission process of the single party and the electromechanical prefabricated production and processing plant;Finally,5WIH and ECRS industrial engineering tools are used to optimize and analyze the information transmission process.Finally,the overall framework of business control is established,and solutions such as the digitalization of the whole process of project business,the standardization of order templates,the standardization of processes,the convenient reporting of mobile terminals,and data statistical analysis are proposed.The solution changes the traditional form of relying on telephone,paper reports and other manual methods to transmit information,improves and optimizes the whole process of production business,optimizes working efficiency,breaks through the data barriers between the customer and factory,greatly improves the timeliness and accuracy of production information transmission,realizes the feedback and tracking of the whole process of production execution,and closely connects the project demand of the construction site with the project reception and manufacturing business.Further,the multi-dimensional data visualization and statistics provide data reference for enterprises to strengthen control and judge development trends.