基于 RobotStudio的热水壶冲压生产线仿真及研究

Simulation and research of hot kettle stamping production line based on RobotStudio

为解决热水壶人工冲压生产线送料强度大、安全系数低、人工成本高及自动化程度低的问题,提出基于RobotStudio搭建多机器人智能冲压生产线,进行离线编程及仿真的设计方案。根据热水壶冲压生产工艺要求,构建了工业机器人生产线布局方案,设计了气动夹钳式末端执行器,创建了动态Smart组件及生产线仿真运行I/O信号,实现了多台工业机器人协同冲压的生产线离线编程及仿真。仿真结果表明,通过传输控制协议(TCP)追踪机器人运动路径结合Smart组件将生产节拍提高了33.3%,仿真结果验证了工艺过程及生产节拍的合理性,采用信号分析监测并将机器人的最大加速度amax降低了43.116 m/s2,减少了机器人的轴间磨损。RobotStudio软件生成的离线程序可减少机器人现场调试时间。

Based on RobotStudio,we propose a design for a multi-robot intelligent stamping production line for electric kettle manufacturing.This addresses issues such as high feeding strength,low safety margins,high labor costs,and low automation levels.According to the requirements of hot water kettle stamping production process,this study constructs the industrial robot production line layout scheme,designs the pneumatic clamp end-effector,creates the dynamic Smart components and production line simulation I/O signals,and realises the offline programming and simulation of the production line of multi-robot collaborative stamping.The Simulation results indicate a 33.3%production cycle improvement with TCP tracking of robot motions and Smart components integration.Signal analysis reduced the maximum robot acceleration(amax)by 43.116 m/s2,minimizing interaxial wear.RobotStudio-generated offline programs cut down on-site robot debugging time.