数字孪生泵站中智能轮式巡检机器人的研究与应用——以杭州八堡排水泵站工程为例

Research and Application of Intelligent Wheeled Inspection Robot for Digital Twin Pumping Stations:Case of the Babao Pumping Station Project in Hangzhou City

数字孪生泵站作为国家水网建设的重要组成部分,对于提高区域防洪排涝能力与水资源配置能力意义重大。而大型泵站设备类型以及数量众多,存在巡检区域多、任务重且部分区域在巡检时会存在安全隐患等问题,导致人工巡检存在质量稳定性差、持续性差、效率偏低等诸多短板,严重影响大型泵站的安全稳定运行。为保障大型泵站工程安全、规范、高效运行,引入智能轮式巡检机器人弥补人工巡检的各种短板,建立机器人应用管理平台,实现机器人巡检任务下发、视觉识别、数据管理等功能的一站式管理。以杭州八堡排水泵站工程为例,探究在大型泵站中智能轮式巡检机器人及其管理平台的系统架构设计以及具体功能应用,研究形成一套高效完整的大型泵站机器人应用管理框架。经工程实践证明,智能轮式巡检机器人的引入极大提升了数字孪生泵站的信息化程度,将工程运维巡检人员数量缩减40%,保障了运维人员安全,显著提升了巡检任务执行效率及稳定性。

Digital twin pump stations are an essential component of the national water network,significantly contributing to improving regional flood control,drainage capacity,and water resource allocation.However,large-scale pump stations face challenges due to the wide variety and quantity of equipment,multiple inspection areas,heavy tasks,and safety hazards during manual inspections.These issues result in poor quality,lack of continuity,and low efficiency in manual inspections,jeopardizing the safe and stable operation of large-scale pump stations.To ensure the safe,standardized,and efficient operation of these pump station projects,intelligent wheeled inspection robots are introduced to compensate for the shortcomings of manual inspections.An application management platform is established to facilitate one-stop management of robot inspection tasks,including task assignment,visual recognition,data collection,and statistics.This paper explores the system architecture design,key functions,and specific applications of intelligent wheeled inspection robots and their management platforms in large-scale pump stations,using the Hangzhou Babao Drainage Pump Station Project as an example.Through engineering practice,it has been proven that the introduction of intelligent wheeled inspection robots significantly enhances the level of informatization in digital twin pump stations,reduces maintenance personnel by 40%,ensures the safety of maintenance personnel,and greatly improves the efficiency and stability of inspection task execution.