奥斯麦特炉过渡段水套冷却强度仿真研究

Simulation Study on Cooling Intensity of Transition Section Water Jacket of Ausmelt Furnace

奥斯麦特炉是一种先进的强化熔炼技术设备,在铜冶炼领域中应用广泛,过渡段是其炉体斜顶和防砸区的顶部与锅炉上升烟道之间的部位,该部位工作环境恶劣,温度极高,需要有效的冷却措施来保证设备的正常运行和使用寿命。过渡段作为奥斯麦特炉连接炉体与烟道的关键部位,其在高温条件下的冷却性能对设备的安全与稳定性至关重要。本文通过基于铜水套传热机理的分析,对过渡段水套进行了详细建模。利用SolidWorks软件对奥斯麦特炉过渡段铜水套进行建模及仿真研究,通过对比分析其在不同工况下的温度场、冷却水温升及冷却强度,为奥斯麦特炉过渡段铜水套的设计提供了理论依据,并有助于优化水套的结构设计和冷却参数,提高冷却效果,防止水套过热损坏,提高设备的安全性和运行稳定性。

The ausmelt furnace is an advanced intensified smelting technology equipment,which is widely used in the field of copper smelting.The transition section is the part between the sloping top of the furnace body,the top of the anti-impact area and the boiler s rising flue.This part has a harsh working environment with extremely high temperatures,and effective cooling measures are required to ensure the normal operation and service life of the equipment.As the key part connecting the furnace body and the flue in the ausmelt furnace,the cooling performance of the transition section under high temperature conditions is of crucial importance to the safety and stability of the equipment.Based on the analysis of the heat transfer mechanism of the copper water jacket,a detailed modeling of the water jacket in the transition section was conducted.The SolidWorks software was used to model and simulate the copper water jacket in the transition section of the ausmelt furnace.By comparing and analyzing the temperature field,the temperature rise of the cooling water and the cooling intensity under different working conditions,it provided a theoretical basis for the design of the copper water jacket in the transition section of the ausmelt furnace,and helped to optimize the structural design and cooling parameters of the water jacket,improve the cooling effect,prevent the water jacket from overheating and damage,and enhance the safety and operational stability of the equipment.