摘要
为提高QSn7-0.2锡青铜连杆衬套变薄拉深成形质量、实现降本增效,将优劣解距离法(TOPSIS)与灰色关联分析法相结合,提出一种改进TOPSIS-灰色关联分析多目标评价体系,以QSn7-0.2锡青铜连杆衬套为研究对象,选定变薄率、凹模锥角、拉深速度、摩擦因数为工艺因素变量,设计4因素5水平正交试验,并在ABAQUS软件中进行变薄拉深工艺数值模拟分析。以成形件屈服强度、抗拉强度、残余应力、拉深力为综合优化目标,利用CRITIC法对多个优化目标权重进行客观赋值,将多目标优化问题转换为单目标优化问题,最终获得QSn7-0.2锡青铜变薄拉深最优工艺参数组合为:变薄率为42%、凹模锥角为9°、拉深速度为16mm·s^(-1)、摩擦因数为0.15。最优工艺参数组合下工件的屈服强度为587MPa、抗拉强度为643MPa、残余应力为173MPa、拉深力为626k N,成形质量更优更均衡。
ciency In order improvement,to improve combining the the relation quality of technique analysis ironing for for order QSn7-0.2preference tin by bronze similarity system connecting to rod ideal bushing solution and achieve(TOPSIS)cost with reduction grey and effianalysis,an relation bronze an improved bushing,TOPSIS-grey taking multi-objective angle,evaluation drawing was friction analysis proposed.factor Then,process ironing for QSn7-0.2factor tin variables,carried connecting orthogonal rod test thinning five rate,levels die was cone designed,deep the speed and as the by of four factors Furthermore,zation and and tensile numerical strength,simulation residual on process force was forming out the and software ABAQUS.taking yield the strength,weights stress and were deep objectively problem.drawing of by parts method,process as comprehensive the optimiobjectives,timization of converted multiple into optimization single objectives objective assigned Finally,CRITIC optimal drawing multi-objective opproblem ironing was a optimization42%,the deep parameters for QSn7-0.2and tin friction drawing mm·s^(-1)residual bronze factor are0.15.obtained Under as the optimal thinning rate of of the die cone angle the of yield9°,the strength,speed strength,of16the deep more of of the are combination643process173parameters,and tensile the stress better and force workpiece587MPa,MPa,MPa626k N,respectively,and forming quality is and balanced.
作者
申博
郭文孝
Shen Bo;Guo Wenxiao(Department of Mechanical and Electrical Engineering,Shanxi Conservancy Technical Institute,Taiyuan 030006,China;China Coal Technology&Engineering Group Taiyuan Research Institute Co.,Ltd.,Taiyuan 030006,China;Shanxi Tiandi Coal Mining Machinery Co.,Ltd.,Taiyuan 030006,China)
出处
《锻压技术》
CAS
CSCD
北大核心
2024年第10期129-136,共8页
Forging & Stamping Technology
基金
国家重点研发计划(2022YFB4703604)
山西省专利转化专项计划项目(202305002)
新工科背景下校企融合物联网机电人才培养模式研究项目(DZ24156)。