片状烟斗丝塑型、定型、切片设备的设计

A device for the molding,shaping and slicing of flaky pipe tobacco

【目的】实现片状烟斗丝的国产化自主研制、丰富烟斗丝型制、提升烟斗丝风味、提高生产效率,设计一套适用于片状烟斗丝塑型、定型和切片的设备。【方法】首先通过液压缸将预处理后的烟片进行压制塑型,然后采用机械式搭扣模具对塑型后的烟饼进行再次定型,使烟饼更紧实、不易反弹,最后通过PLC控制系统实现烟饼的切片。【结果】该设备生产出的片状烟斗丝符合质量设定要求,片状烟斗丝长度为50~70 mm,宽度为20~30 mm,厚度为2~3 mm,重量为3~5 g,切片速度达到30片/min,有效作业率达到90%。

[Background]To achieve domestic independent development of flaky pipe tobacco shreds,enrich its types,enhance its types,and improve production efficiency,a set of experimental equipment for molding,shaping and slicing of flaky pipe tobacco has been developed and designed.[Methods]Firstly,the pre-treated tobacco leaves were pressed and molded by hydraulic cylinder.Then,a mechanical buckle mold was used to mold the shaped cake tobacco,making them more compact and less prone to rebound.Finally,the pipe tobacco flake was sliced by the PLC control system.[Results]The equipment produces shredded pipe tobacco that meets the quality requirements,with lengths of 50-70 mm,widths of 20-30 mm,thicknesses of 2-3 mm,weights of 3-5 g,a slicing speed of 30 slices/min,and an effective operation rate of 90%.