以车代磨加工柱塞喷涂层的工艺性能研究

Study on process performance of plunger spraying coating with Grinding Instead of Cutting

针对柱塞喷涂重熔后磨削加工用时长,效率低,严重影响产品生产周期这一瓶颈问题,本文介绍了一种安全可靠、简单可行的新工艺方法,并通过这种以车代磨新工艺方法的探究和工艺参数的验证与实施,缩短了喷涂柱塞的加工周期,大幅度的提高了加工效率,很好地解决了喷涂柱塞加工周期长,效率低这一生产瓶颈问题。既提高了喷涂柱塞的产品质量,又极大的降低了加工成本,也为喷涂层这种高硬度材料的高效硬加工进行了很有意义的探索,并有很好的推广价值。

After remelting of the plunger spraying, the abrasive machining need long time,has low efficiency,all of these have a bad effect on the production cycle of the products.This paper introduces a safe、simple method,through this research on the method of grinding instead of cutting,and the validation and implementation of process parameters, the processing cycle and the efficiency of processing have a great improved,all of the problems have been settled. What’s more,the quality and cost of this product makes a great progress,it benefits for processing and promotion of the praying coating .