低温冷风射流对断屑影响的实验

Experimental Investigation on Chip-breakInfluenced by Cryogenical Cold air jet

在机械切削中采用低温冷风射流代替传统切削液不仅能起到有效的冷却和润滑作用,而且能避免对环境的污染。为了弄清冷风射流下切屑的出流方式及特征,通过对45钢的干式切削和低温冷风切削对比实验,探讨了低温冷风射流对切屑折断的影响。实验表明,在有效冷风压力和温度范围内,冷风射流能有效地扩大断屑区域,而冷风的吹入角度对断屑的影响作用是不同的。通过实验获得了最佳的射流吹入角度、冷风温度影响范围和冷风工作压力范围,为工业化生产提供了依据。

In machine cutting, the replacement of traditionalKGcutting solution with cryogenical cold air jet not only possesses a good cooling and lubricating efficiency, but also can avoid the occurrenceof environmental pollution. In order to clarify the manner and performance of discharged cutting chip under cryogenical cold air jet condition, an experiment was carried out for steel grade 45 in the dry and cryogenical cold air jet cutting comparatively. The effects of cryogenical cold air jet on the breaking of cutting chip are discussed. Experimental results reveal that, in the valid ranges of pressure and temperature, the cryogenical cold air jet can widen the chip broken region effectively. Different insufflating angle of cold air behaves different influence on the chip-break. From the experiment, it has been gained that the optimized jet insufflatingangle, temperature effecting range and pressure working range of cold air, which provides the foundation of industrial manufacturing.