一种GDX2000Y包装机烟包检测装置的设计与运用

Design and Application of a Cigarette Bag Detection Device for GDX2000Y Packaging Machine

为解决GDX2000Y包装机二轮至三轮经常出现烂烟包,造成设备损坏、效率下降、废品率上升的问题。通过对烟包成型流程进行分析,观察故障现象,找到问题症结,设计烟包变形检测装置,并安装于三轮上,当出现变形烟包时,控制设备立即停机,防止设备损坏,缩短处理故障时间。运用后,以“玉溪(细支创客)”为试验对象,设备效率提升了9%,废品率降低了0.22%。该装置投入使用后,对变形烟包进行了有效检测,避免了设备损坏,提高了设备效率,降低了消耗,运用效果显著。

In order to solve the problem that the second to the third round of GDX2000Y packaging machine often has rotten cigarette packs, which causes equipment damage, efficiency decline and waste rate increase. Through the analysis of the cigarette package forming process, the failure phenomenon was observed, the problem was found, and the cigarette package deformation detection device was designed and installed on the three wheels. When the cigarette package was deformed, the control equipment stopped immediately to prevent equipment damage and shorten the troubleshooting time. After the application, taking “Yuxi (Fine Branch Maker)” as the test object, the equipment efficiency increased by 9% and the scrap rate decreased by 0.22%. After the device is put into use, the deformed cigarette packet is effectively detected, which avoids equipment damage, improves equipment efficiency, reduces consumption, and has a remarkable application effect.