随着宽禁带功率半导体器件的广泛使用,更高开关频率的双有源桥(dual active bridge,DAB)变换器带来了更大的开关损耗,对于软开关技术提出更高要求。为了进一步拓展零电压开通(zero-voltage switching,ZVS)范围,文中对ZVS精确模型和传统...随着宽禁带功率半导体器件的广泛使用,更高开关频率的双有源桥(dual active bridge,DAB)变换器带来了更大的开关损耗,对于软开关技术提出更高要求。为了进一步拓展零电压开通(zero-voltage switching,ZVS)范围,文中对ZVS精确模型和传统电感电流全局最优条件方法进行分析,提出一种结合励磁电流运行的移相调制策略,该策略可实现DAB变换器全功率范围内所有开关管的ZVS运行(8-ZVS运行)。在考虑开关管非线性特性和死区时间限制基础上得到更精确的ZVS模型,并推导引入励磁电流的ZVS模型。此外,所提出的控制方案具有无缝模式转换的特点,电感电流的有效值也可以达到准最佳状态。最后,搭建6kW/150kHz的高频DAB变换器样机以验证模型有效性。实验结果表明,该控制算法可以在任意模式和工况下实现8-ZVS运行,从而提升系统在轻载和中载工况下运行效率。展开更多
Titanium alloys play an important role in aerospace and other fields.However,after precision forging and cold rolling process,some defects will appear on the subsurface of titanium alloy bars,thus reducing the surface...Titanium alloys play an important role in aerospace and other fields.However,after precision forging and cold rolling process,some defects will appear on the subsurface of titanium alloy bars,thus reducing the surface quality and precision of turning process.This study aimed at exploring the effect of crack defects on TC4 cutting.Firstly,the finite element cutting simulation model of TC4 material with crack defects was established in ABAQUS.Then,the cutting parameters such as cutting force,stress concentration,chip morphology,residual stress were obtained by changing the variables such as the size and height of crack defects.Finally,the turning experiment was carried out on centerless lathe.The results show that the cutting force changes abruptly when the defect position is located on the cutting path,the maximal stress occurs at the tip of the defect,and the mutation of stress value is more serious with the increase of defect size;the buckling deformation of chip morphology occurs and becomes less serious with the increase of the distance between the defect position and the workpiece surface;the surface residual stress near the defect is related to the stress when the tool is close to the defect,the larger defect size and the closer to the machined surface,the greater the residual stress.Therefore,under certain processing conditions,the TC4 material should avoid large size defects or increase the distance between defects and the machined surface,so as to obtain better and stable surface quality.展开更多
文摘随着宽禁带功率半导体器件的广泛使用,更高开关频率的双有源桥(dual active bridge,DAB)变换器带来了更大的开关损耗,对于软开关技术提出更高要求。为了进一步拓展零电压开通(zero-voltage switching,ZVS)范围,文中对ZVS精确模型和传统电感电流全局最优条件方法进行分析,提出一种结合励磁电流运行的移相调制策略,该策略可实现DAB变换器全功率范围内所有开关管的ZVS运行(8-ZVS运行)。在考虑开关管非线性特性和死区时间限制基础上得到更精确的ZVS模型,并推导引入励磁电流的ZVS模型。此外,所提出的控制方案具有无缝模式转换的特点,电感电流的有效值也可以达到准最佳状态。最后,搭建6kW/150kHz的高频DAB变换器样机以验证模型有效性。实验结果表明,该控制算法可以在任意模式和工况下实现8-ZVS运行,从而提升系统在轻载和中载工况下运行效率。
基金supported by Key Research and Development Program of Shaanxi Province(No.2023-YBGY-386)Natural Science and Technology Fund General Program of Shaanxi Province(No.2021JM-599).
文摘Titanium alloys play an important role in aerospace and other fields.However,after precision forging and cold rolling process,some defects will appear on the subsurface of titanium alloy bars,thus reducing the surface quality and precision of turning process.This study aimed at exploring the effect of crack defects on TC4 cutting.Firstly,the finite element cutting simulation model of TC4 material with crack defects was established in ABAQUS.Then,the cutting parameters such as cutting force,stress concentration,chip morphology,residual stress were obtained by changing the variables such as the size and height of crack defects.Finally,the turning experiment was carried out on centerless lathe.The results show that the cutting force changes abruptly when the defect position is located on the cutting path,the maximal stress occurs at the tip of the defect,and the mutation of stress value is more serious with the increase of defect size;the buckling deformation of chip morphology occurs and becomes less serious with the increase of the distance between the defect position and the workpiece surface;the surface residual stress near the defect is related to the stress when the tool is close to the defect,the larger defect size and the closer to the machined surface,the greater the residual stress.Therefore,under certain processing conditions,the TC4 material should avoid large size defects or increase the distance between defects and the machined surface,so as to obtain better and stable surface quality.
