Dynamic analysis of axle box bearings on the high-speed train caused by wheel-rail excitation

To explore the impact of wheel-rail excitation on the dynamic performance of axle box bearings,a dynamic model of the high-speed train including axle box bearings is developed.Subsequently,the dynamic response characteristics of the axle box bearing are examined.The investigation focuses on the acceleration characteristics of bearing vibration under excitation of track irregularities and wheel flats.In addition,experiments on both normal and faulty bearings are conducted separately,and the correctness of the model and some conclusions are verified.According to the research,track irregularity is unfavorable for bearing fault detection based on resonance demodulation.Under the same speed conditions,the acceleration peak of bearing is inversely proportional to the length of the wheel flat and directly proportional to its depth.The paper will contribute to a deeper understanding of the dynamic performance of axle box bearings.

Establishment of Dynamic Model for Axle Box Bearing of High-Speed Trains Under Variable Speed Conditions

In this study,a dynamic model for the bearing rotor system of a high-speed train under variable speed conditions is established.In contrast to previous studies,the contact stress is simplifed in the proposed model and the compensation balance excitation caused by the rotor mass eccentricity considered.The angle iteration method is used to overcome the challenge posed by the inability to determine the roller space position during bearing rotation.The simulation results show that the model accurately describes the dynamics of bearings under varying speed profles that contain acceleration,deceleration,and speed oscillation stages.The order ratio spectrum of the bearing vibration signal indicates that both the single and multiple frequencies in the simulation results are consistent with the theoretical results.Experiments on bearings with outer and inner ring faults under various operating conditions are performed to verify the developed model.

Analysis of the Temperature Characteristics of High-speed Train Bearings Based on a Dynamics Model and Thermal Network Method

High-speed trains often use temperature sensors to monitor the motion state of bearings.However,the temperature of bearings can be affected by factors such as weather and faults.Therefore,it is necessary to analyze in detail the relationship between the bearing temperature and influencing factors.In this study,a dynamics model of the axle box bearing of high-speed trains is established.The model can obtain the contact force between the rollers and raceway and its change law when the bearing contains outer-ring,inner-ring,and rolling-element faults.Based on the model,a thermal network method is introduced to study the temperature field distribution of the axle box bearings of high-speed trains.In this model,the heat generation,conduction,and dispersion of the isothermal nodes can be solved.The results show that the temperature of the contact point between the outer-ring raceway and rolling-elements is the highest.The relationships between the node temperature and the speed,fault type,and fault size are analyzed,finding that the higher the speed,the higher the node temperature.Under different fault types,the node temperature first increases and then decreases as the fault size increases.The effectiveness of the model is demonstrated using the actual temperature data of a high-speed train.This study proposes a thermal network model that can predict the temperature of each component of the bearings on a high-speed train under various speed and fault conditions.

Characteristic analysis of mechanical thermal coupling model for bearing rotor system of high-speed train

Based on Newton’s second law and the thermal network method,a mechanical thermal coupling model of the bearing rotor system of high-speed trains is established to study the interaction between the bearing vibration and temperature.The influence of lubrication on the vibration and temperature characteristics of the system is considered in the model,and the real-time relationship between them is built up by using the transient temperature field model.After considering the lubrication,the bearing outer ring vibration acceleration and node temperature considering grease are lower,which shows the necessity of adding the lubrication model.The corresponding experiments for characteristics of vibration and temperature of the model are respectively conducted.In the envelope spectrum obtained from the simulation signal and the experimental signal,the frequency values corresponding to the peaks are close to the theoretical calculation results,and the error is very small.In the three stages of the temperature characteristic experiment,the node temperature change of the simulation model is consistent with the experiment.The good agreement between simulation and experiments proves the effectiveness of the model.By studying the influence of the bearing angular and fault size on the system node temperature,as well as the change law of bearing lubrication characteristics and temperature,it is found that the worse the working condition is,the higher the temperature is.When the ambient temperature is low,the viscosity of grease increases,and the oil film becomes thicker,which increases the sliding probability of the rolling element,thus affecting the normal operation of the bearing,which explains the phenomenon of frequent bearing faults of high-speed trains in the low-temperature area of Northeast China.Further analysis shows that faults often occur in the early stage of train operation in the low-temperature environment.

Analysis of temperature characteristics of high-speed train wheelset system under complex operating conditions

With the rapid advancements in high-speed train technology,the importance of ensuring the safety of train operations has become paramount.Bearings,being a critical component of train bogies,have garnered significant attention for their role in maintaining safety standards.Monitoring the temperature of bearings to evaluate their motion state is a common practice in high-speed trains,emphasizing the need for further research into temperature fluctuations.In this study,a dynamic model is developed for the bearing rotor system of high-speed trains.By considering the contact points between raceways and rolling elements,the power loss in the bearing is obtained and a transient temperature-field model of the system is established.The relationship between node temperature and factors such as ambient temperature,train running speed,and load is illustrated,with a detailed presentation of the influence of bearing fault type and size on node temperature.The analysis results reveal that the node temperature increases with higher values corresponding to those quantifiable factors and is most affected by rolling element fault.Additionally,it is observed that the temperature rises rapidly in the initial stage and gradually flattens out over time.The comparative analysis of temperature under different fault conditions shows that the node temperature is most affected by the rolling element fault.Experiments and actual line temperature data are used to verify the validity of the model.The comparison results show that the simulation aligns well with experimental and line data.The transient temperature-field model of the bearing rotor system in high-speed trains can effectively simulate and predict the temperature change process of each node of the system.The simulation results hold certain theoretical guiding significance for further research and practical applications in ensuring train operation safety.

Composite fault mechanism and vibration characteristics of high-speed train axle-box bearings

Axle-box bearings are crucial components of high-speed trains and operate in challenging conditions.As service mileage increases,these bearings are susceptible to various failures,posing a safety risk to high-speed train operations.Thus,it is crucial to examine the deployment methods of axle-box bearings.A dynamic model of axle-box bearings for high-speed trains with compound faults is constructed by setting up separate faults in two rows of double-row tapered roller bearings based on a single-fault model.The model's high accuracy in expressing compound faults is verified through corresponding experimental results.Then,the frequency domain diagram of system vibration response under varying rotational speed conditions is obtained,and the amplitude corresponding to the single frequency is extracted and analyzed to identify the optimal rotational speed band for composite fault diagnosis.Finally,the optimal speed band is analyzed under different faults,different load sizes,and different composite fault types.It can be concluded that the determination of the optimal speed band is solely influenced by the composite fault type and is independent of the fault and load sizes.Finally,it is concluded that the energy proportion of faults in different positions changes periodically with the change in speed,and this phenomenon is not affected by the fault sizes or load magnitude.

Carbide precipitates and mechanical properties of medium Mn steel joint with metal inert gas welding

Medium Mn steel was metal inert gas(MIG)welded with NiCrMo-3 and 307 Si filler wires.The effect of filler wires on the microstructure and mechanical properties of joint was investigated,and the carbide precipitates were contrastively discussed.The results revealed that the microstructure of weld metal,heat-affected zone and base metal are austenite.Obvious grain coarsening occurred in the heat-affected zone(HAZ),and the maximum grain size grew up to 160μm.In HAZ,C and Cr segregated at grain boundaries,the carbides was identified as Cr7 C3.The dispersive(Nb,Mo)C phase was also found in weld metal with NiCrMo-3 filler wire.All the welded joints failed in HAZ during tensile tests.The tensile strength of welded joint with NiCrMo-3 filler wire was 675 MPa,which is much higher than that with307 Si filler wire.In comparison to base metal,higher microhardness and lower impact toughness were obtained in HAZ for these two welded joints,which was attributed to the precipitation of Cr7 C3 phase and grain coarsening.The impact toughness around the fusion line is the worst for these two welded joints.

Development and stability analysis of a high-speed train bearing system under variable speed conditions

During a high-speed train operation,the train speed changes frequently,resulting in motion change as a function of time.A dynamic model of a double‐row tapered roller bearing system of a high-speed train under variable speed conditions is developed.The model takes into consideration the structural characteristics of one outer ring and two inner rings of the train bearing.The angle iteration method is used to determine the rotation angle of the roller within any time period,solving the difficult problem of determining the location of the roller.The outer ring and inner ring faults are captured by the model,and the model response is obtained under variable speed conditions.Experiments are carried out under two fault conditions to validate the model results.The simulation results are found to be in good agreement with the results of the formula,and the errors between the simulation results and the experimental results when the bearing has outer and inner ring faults are found to be,respectively,5.97% and 2.59%,which demonstrates the effectiveness of the model.The influence of outer ring and inner ring faults on system stability is analyzed quantitatively using the Lempel–Ziv complexity.The results show that for low train acceleration,the inner ring fault has a more significant effect on the system stability,while for high acceleration,the outer ring fault has a more significant effect.However,when the train acceleration changes,the outer ring has a greater influence.In practice,train acceleration is usually small and does not frequently change in one operation cycle.Therefore,the inner ring fault of the bearing deserves more attention.