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Grindability Evaluation of Ultrasonic Assisted Grinding of Silicon Nitride Ceramic Using Minimum Quantity Lubrication Based SiO_(2)Nanofluid 被引量:1
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作者 Yusuf Suleiman Dambatta Changhe li +8 位作者 Mohd Sayuti Ahmed A D Sarhan Min Yang benkai li Anxue Chu Mingzheng liu Yanbin Zhang Zafar Said Zongming Zhou 《Chinese Journal of Mechanical Engineering》 SCIE EI CAS CSCD 2024年第2期115-136,共22页
Minimum quantity Lubrication(MQL)is a sustainable lubrication system that is famous in many machining systems.It involve the spray of an infinitesimal amount of mist-like lubricants during machining processes.The MQL ... Minimum quantity Lubrication(MQL)is a sustainable lubrication system that is famous in many machining systems.It involve the spray of an infinitesimal amount of mist-like lubricants during machining processes.The MQL system is affirmed to exhibit an excellent machining performance,and it is highly economical.The nanofluids are understood to exhibit excellent lubricity and heat evacuation capability,compared to pure oil-based MQL system.Studies have shown that the surface quality and amount of energy expended in the grinding operations can be reduced considerably due to the positive effect of these nanofluids.This work presents an experimental study on the tribological performance of SiO_(2)nanofluid during grinding of Si_(3)N_(4)ceramic.The effect different grinding modes and lubrication systems during the grinding operation was also analyzed.Different concentrations of the SiO_(2)nanofluid was manufactured using canola,corn and sunflower oils.The quantitative evaluation of the grinding process was done based on the amount of grinding forces,specific grinding energy,frictional coefficient,and surface integrity.It was found that the canola oil exhibits optimal lubrication performance compared to corn oil,sunflower oil,and traditional lubrication systems.Additionally,the introduction of ultrasonic vibrations with the SiO_(2)nanofluid in MQL system was found to reduce the specific grinding energy,normal grinding forces,tangential grinding forces,and surface roughness by 65%,57%,65%,and 18%respectively.Finally,regression analysis was used to obtain an optimum parameter combinations.The observations from this work will aid the smooth transition towards ecofriendly and sustainable machining of engineering ceramics. 展开更多
关键词 Minimum quantity lubrication(MQL) Ultrasonic assisted grinding(UAG) Eco-friendly lubricants NANOFLUID GRINDING CERAMIC
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Material Removal Mechanism and Force Modeling in Ultrasonic Vibration-Assisted Micro-Grinding Biological Bone 被引量:1
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作者 Jingang Sun Changhe li +10 位作者 Zongming Zhou Bo liu Yanbin Zhang Min Yang Teng Gao Mingzheng liu Xin Cui benkai li Runze li Yusuf Suleiman Dambatta Shubham Sharma 《Chinese Journal of Mechanical Engineering》 SCIE EI CAS CSCD 2023年第5期20-44,共25页
Micro-grinding with a spherical grinding head has been deemed an indispensable method in high-risk surgeries, such as neurosurgery and spine surgery, where bone grinding has long been plagued by the technical bottlene... Micro-grinding with a spherical grinding head has been deemed an indispensable method in high-risk surgeries, such as neurosurgery and spine surgery, where bone grinding has long been plagued by the technical bottleneck of mechanical stress-induced crack damage. In response to this challenge, the ultrasound-assisted biological bone micro-grinding novel process with a spherical grinding head has been proposed by researchers. Force modeling is a prerequisite for process parameter determination in orthopedic surgery, and the difculty in establishing and accurately predicting bone micro-grinding force prediction models is due to the geometric distribution of abrasive grains and the dynamic changes in geometry and kinematics during the cutting process. In addressing these critical needs and technical problems, the shape and protrusion heights of the wear particle of the spherical grinding head were frst studied, and the gradual rule of the contact arc length under the action of high-speed rotating ultrasonic vibration was proposed. Second, the mathematical model of the maximum thickness of undeformed chips under ultrasonic vibration of the spherical grinding head was established. Results showed that ultrasonic vibration can reduce the maximum thickness of undeformed chips and increase the range of ductile and bone meal removals, revealing the mechanism of reducing grinding force. Further, the dynamic grinding behavior of diferent layers of abrasive particles under diferent instantaneous interaction states was studied. Finally, a prediction model of micro-grinding force was established in accordance with the relationship between grinding force and cutting depth, revealing the mechanism of micro-grinding force transfer under ultrasonic vibration. The theoretical model’s average deviations are 10.37% in x-axis direction, 6.85% in y-axis direction, and 7.81% in z-axis direction compared with the experimental results. This study provides theoretical guidance and technical support for clinical bone micro-grinding. 展开更多
关键词 Spherical grinding head Gradual contact arc length Maximum undeformed chip thickness Microgrinding force
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Design and grindability assessment with cup shaped electroplated CBN wheel grinding turbine disc slots of powder metallurgy superalloy FGH96
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作者 benkai li Wenfeng DING +6 位作者 YeJun ZHU Changhe li Yanbin ZHANG Min YANG Xiao MA Mingzheng liU Xin CUI 《Chinese Journal of Aeronautics》 SCIE EI CAS CSCD 2024年第9期521-534,共14页
The machining surface integrity of aero-engine turbine disc slots has a significant impact on their fatigue life and service performance,and achieving efficiency and high-precision machining is still a great challenge... The machining surface integrity of aero-engine turbine disc slots has a significant impact on their fatigue life and service performance,and achieving efficiency and high-precision machining is still a great challenge.The high machining requirements of future aeroengine turbine disc slots will be difficult to satisfy using the broaching method.In addition,existing methods of slot machin-ing face difficulties in ensuring surface integrity.This study explored a cup shaped electroplated Cubic Boron Nitride(CBN)abrasive wheel for profile grinding the turbine disc slots of FGH96 powder metallurgy superalloy.The matrix structure of the cup shaped abrasive wheel was designed and verified.A profile grinding experiment was conducted for fir-tree slots on a five-axis machining center.The accuracy and the surface integrity were analyzed.Results show that the key dimension detection results of the slots were within the allowable tolerance range.Meanwhile,an average sur-face roughness Ra of 0.55μm was achieved,the residual stress was compressive,the plastic defor-mation layer thickness was less than 5μm,and the hardening layer thickness was less than 20μm.The research findings provide a new approach to machining the slots of aviation engine turbine discs and guidance for the high-quality processing of complex components. 展开更多
关键词 Profile grinding Surface integrity Cup shaped CBN abrasive wheel Turbine disc slots FGH96
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Nanoparticle-enhanced coolants in machining:mechanism,application,and prospects 被引量:1
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作者 Shuguo HU Changhe li +12 位作者 Zongming ZHOU Bo liU Yanbin ZHANG Min YANG benkai li Teng GAO Mingzheng liU Xin CUI Xiaoming WANG Wenhao XU Y.S.DAMBATTA Runze li Shubham SHARMA 《Frontiers of Mechanical Engineering》 SCIE CSCD 2023年第4期1-47,共47页
Nanoparticle-enhanced coolants(NPECs)are increasingly used in minimum quantity lubrication(MQL)machining as a green lubricant to replace conventional cutting fluids to meet the urgent need for carbon emissions and ach... Nanoparticle-enhanced coolants(NPECs)are increasingly used in minimum quantity lubrication(MQL)machining as a green lubricant to replace conventional cutting fluids to meet the urgent need for carbon emissions and achieve sustainable manufacturing.However,the thermophysical properties of NPEC during processing remain unclear,making it difficult to provide precise guidance and selection principles for industrial applications.Therefore,this paper reviews the action mechanism,processing properties,and future development directions of NPEC.First,the laws of influence of nano-enhanced phases and base fluids on the processing performance are revealed,and the dispersion stabilization mechanism of NPEC in the preparation process is elaborated.Then,the unique molecular structure and physical properties of NPECs are combined to elucidate their unique mechanisms of heat transfer,penetration,and antifriction effects.Furthermore,the effect of NPECs is investigated on the basis of their excellent lubricating and cooling properties by comprehensively and quantitatively evaluating the material removal characteristics during machining in turning,milling,and grinding applications.Results showed that turning of Ti‒6Al‒4V with multi-walled carbon nanotube NPECs with a volume fraction of 0.2%resulted in a 34%reduction in tool wear,an average decrease in cutting force of 28%,and a 7%decrease in surface roughness Ra,compared with the conventional flood process.Finally,research gaps and future directions for further applications of NPECs in the industry are presented. 展开更多
关键词 nanoparticle-enhanced coolant minimum quantity lubrication biolubricant thermophysical properties TURNING MILLING grinding
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Prediction on grinding force during grinding powder metallurgy nickel-based superalloy FGH96 with electroplated CBN abrasive wheel 被引量:13
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作者 benkai li Chenwei DAI +4 位作者 Wenfeng DING Changyong YANG Changhe li Olga KUliK Vyacheslav SHUMYACHER 《Chinese Journal of Aeronautics》 SCIE EI CAS CSCD 2021年第8期65-74,共10页
In this article,a grinding force model,which is on the basis of cutting process of single abrasive grains combined with the method of theoretical derivation and empirical formula by analyzing the formation mechanism o... In this article,a grinding force model,which is on the basis of cutting process of single abrasive grains combined with the method of theoretical derivation and empirical formula by analyzing the formation mechanism of grinding force,was established.Three key factors have been taken into accounts in this model,such as the contact friction force between abrasive grains and materials,the plastic deformation of material in the process of abrasive plowing,and the shear strain effect of material during the process of cutting chips formation.The model was finally validated by the orthogonal grinding experiment of powder metallurgy nickel-based superalloy FGH96 by using the electroplated CBN abrasive wheel.Grinding force values of prediction and experiment were in good consistency.The errors of tangential grinding force and normal grinding force were 9.8%and 13.6%,respectively.The contributions of sliding force,plowing force and chip formation force were also analyzed.In addition,the tangential forces of sliding,plowing and chip formation are 14%,19%and 11%of the normal forces on average,respectively.The pro-posed grinding forcemodel is not only in favor of optimizing the grinding parameters and improving grinding efficiency,but also contributes to study some other grinding subjects(e.g.abrasive wheel wear,grinding heat,residual stress). 展开更多
关键词 Electro-plated CBN abrasive wheel Grinding force model Grinding mechanism Orthogonal experiment Powder metallurgy nickel-based superalloy FGH96
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