Cord fabric is a critical material used in the manufacture of tyres and various composite materials to increase durability and strength. The tyre consists of many layers of cord fabric, with each layer being referred ...Cord fabric is a critical material used in the manufacture of tyres and various composite materials to increase durability and strength. The tyre consists of many layers of cord fabric, with each layer being referred to as a cord ply. These layers are strategically positioned within the tyre’s internal structure, particularly in the tread and sidewall areas, to improve handling, durability and impact resistance. The cord fabric also serves a critical role in maintaining the structural integrity of the tyre, ensuring that it retains its contour and resists deformations under different operating conditions. This study discusses the advantages and disadvantages of using Nylon 6 (NY6) and Nylon 66 (NY66) cord fabrics in scooter tire production, with a focus on their mechanical behavior under varying curing temperatures and pressures. It was observed that while the curing time for both NY6 and NY66 remained consistent across different platen temperatures and pressures, their mechanical properties showed significant differences. NY6, known for its flexibility and impact resistance, exhibited greater changes in cord-breaking strength and elongation with increasing temperature, showing a marked decrease in breaking strength at higher temperatures. In contrast, NY66 maintained better stability and performance under similar conditions.展开更多
Antiozonants and antioxidants are additives commonly used in the rubber industry to enhance the durability and performance of rubber products. Ozone, present in the atmosphere, can cause rubber to degrade over time th...Antiozonants and antioxidants are additives commonly used in the rubber industry to enhance the durability and performance of rubber products. Ozone, present in the atmosphere, can cause rubber to degrade over time through a process known as ozone cracking. These rubber additives are added to rubber compounds to protect against this degradation. They work by reacting with ozone, preventing it from attacking and breaking the molecular chains in the rubber, helping to maintain the structural integrity of the rubber product. It is now well known that 6PPD contributes to the extension of the service life of rubber products. However, recent studies have shown that 6PPD can be harmful to the environment, especially when end-of-life tyres (ELTs) are contaminated with the water. With the effect of ozone, 6PPD is converted to 6PPD quinone, which is toxic enough to kill some sensitive fish species such as Coho Salmon (Oncorhynchus kisutch). This study drew attention to new chemical compounds and natural products that can be used as antiozonants and antioxidants in the rubber industry instead of 6PPD. Although the scientific studies are promising, the fact that 6PPD is still used in production shows that more scientific studies and social awareness need to be developed in this area.展开更多
Along with the developing technology in the rubber industry, the use of natural and synthetic rubbers as well as liquid rubbers has increased significantly in recent years. The formulation of the tread compound, which...Along with the developing technology in the rubber industry, the use of natural and synthetic rubbers as well as liquid rubbers has increased significantly in recent years. The formulation of the tread compound, which directly affects the performance of a tire, is generally produced from natural and synthetic rubbers. Intensive scientific studies have been carried out on liquid rubbers because they reduce the consumption of process oils used in the tire production phase and increase dispersion. In this study, the rheological and physico-mechanical properties of rubbers developed using only liquid rubber (liquid isoprene and liquid SBR) with four different viscosities and without using process oil (Styrene Butadiene Rubber—SBR) were investigated. It has been observed that the rubber blends produced by adding four different liquid rubbers to the same recipe caused changes in rheological and physico-mechanical properties compared to the reference sample. It was observed that the minimum torque/viscosity (ML), maximum torque/viscosity (MH) and curing time (t90) in some of the formulas tested decreased significantly due to the use of liquid rubber.展开更多
文摘Cord fabric is a critical material used in the manufacture of tyres and various composite materials to increase durability and strength. The tyre consists of many layers of cord fabric, with each layer being referred to as a cord ply. These layers are strategically positioned within the tyre’s internal structure, particularly in the tread and sidewall areas, to improve handling, durability and impact resistance. The cord fabric also serves a critical role in maintaining the structural integrity of the tyre, ensuring that it retains its contour and resists deformations under different operating conditions. This study discusses the advantages and disadvantages of using Nylon 6 (NY6) and Nylon 66 (NY66) cord fabrics in scooter tire production, with a focus on their mechanical behavior under varying curing temperatures and pressures. It was observed that while the curing time for both NY6 and NY66 remained consistent across different platen temperatures and pressures, their mechanical properties showed significant differences. NY6, known for its flexibility and impact resistance, exhibited greater changes in cord-breaking strength and elongation with increasing temperature, showing a marked decrease in breaking strength at higher temperatures. In contrast, NY66 maintained better stability and performance under similar conditions.
文摘Antiozonants and antioxidants are additives commonly used in the rubber industry to enhance the durability and performance of rubber products. Ozone, present in the atmosphere, can cause rubber to degrade over time through a process known as ozone cracking. These rubber additives are added to rubber compounds to protect against this degradation. They work by reacting with ozone, preventing it from attacking and breaking the molecular chains in the rubber, helping to maintain the structural integrity of the rubber product. It is now well known that 6PPD contributes to the extension of the service life of rubber products. However, recent studies have shown that 6PPD can be harmful to the environment, especially when end-of-life tyres (ELTs) are contaminated with the water. With the effect of ozone, 6PPD is converted to 6PPD quinone, which is toxic enough to kill some sensitive fish species such as Coho Salmon (Oncorhynchus kisutch). This study drew attention to new chemical compounds and natural products that can be used as antiozonants and antioxidants in the rubber industry instead of 6PPD. Although the scientific studies are promising, the fact that 6PPD is still used in production shows that more scientific studies and social awareness need to be developed in this area.
文摘Along with the developing technology in the rubber industry, the use of natural and synthetic rubbers as well as liquid rubbers has increased significantly in recent years. The formulation of the tread compound, which directly affects the performance of a tire, is generally produced from natural and synthetic rubbers. Intensive scientific studies have been carried out on liquid rubbers because they reduce the consumption of process oils used in the tire production phase and increase dispersion. In this study, the rheological and physico-mechanical properties of rubbers developed using only liquid rubber (liquid isoprene and liquid SBR) with four different viscosities and without using process oil (Styrene Butadiene Rubber—SBR) were investigated. It has been observed that the rubber blends produced by adding four different liquid rubbers to the same recipe caused changes in rheological and physico-mechanical properties compared to the reference sample. It was observed that the minimum torque/viscosity (ML), maximum torque/viscosity (MH) and curing time (t90) in some of the formulas tested decreased significantly due to the use of liquid rubber.
