Creep feed grinding induced gradient microstructures in the superficial layer of turbine blade root of single crystal nickel-based superalloy

The service performance of the turbine blade root of an aero-engine depends on the microstructures in its superficial layer.This work investigated the surface deformation structures of turbine blade root of single crystal nickel-based superalloy produced under different creep feed grinding conditions.Gradient microstructures in the superficial layer were clarified and composed of a severely deformed layer(DFL)with nano-sized grains(48–67 nm)at the topmost surface,a DFL with submicron-sized grains(66–158 nm)and micron-sized laminated structures at the subsurface,and a dislocation accumulated layer extending to the bulk material.The formation of such gradient microstructures was found to be related to the graded variations in the plastic strain and strain rate induced in the creep feed grinding process,which were as high as 6.67 and 8.17×10^(7)s^(−1),respectively.In the current study,the evolution of surface gradient microstructures was essentially a transition process from a coarse single crystal to nano-sized grains and,simultaneously,from one orientation of a single crystal to random orientations of polycrystals,during which the dislocation slips dominated the creep feed grinding induced microstructure deformation of single crystal nickel-based superalloy.

Prediction on grinding force during grinding powder metallurgy nickel-based superalloy FGH96 with electroplated CBN abrasive wheel

In this article,a grinding force model,which is on the basis of cutting process of single abrasive grains combined with the method of theoretical derivation and empirical formula by analyzing the formation mechanism of grinding force,was established.Three key factors have been taken into accounts in this model,such as the contact friction force between abrasive grains and materials,the plastic deformation of material in the process of abrasive plowing,and the shear strain effect of material during the process of cutting chips formation.The model was finally validated by the orthogonal grinding experiment of powder metallurgy nickel-based superalloy FGH96 by using the electroplated CBN abrasive wheel.Grinding force values of prediction and experiment were in good consistency.The errors of tangential grinding force and normal grinding force were 9.8%and 13.6%,respectively.The contributions of sliding force,plowing force and chip formation force were also analyzed.In addition,the tangential forces of sliding,plowing and chip formation are 14%,19%and 11%of the normal forces on average,respectively.The pro-posed grinding forcemodel is not only in favor of optimizing the grinding parameters and improving grinding efficiency,but also contributes to study some other grinding subjects(e.g.abrasive wheel wear,grinding heat,residual stress).

Reducing the carbon emissions from Qianxi tomato fruits preservation by cold atmospheric plasma

China has pledged to reach its dual-carbon goals(i.e.,carbon peak and carbon neutrality)at the end of 2060.To reduce carbon emission in food preservation industry,the preservation effects of cold atmospheric plasma intermittent treatment(1 min/6 h each day,PL4)combined with 15℃ and 4℃ only on Qianxi tomato fruits during 7 d storage were investigated.Results indicated that the firmness,L*,sensory taste,glutathione(GSH)content,mineral(Fe,P,K)content,polyphenol oxidase activity of PL4 tomatoes were significantly increased than that in Control during earlier period storage,with worse weight loss,titratable acid,a*,b*,lycopene content,·OH radical scavenging capacity and same moisture content,total soluble solids,polysaccharide content,total phenolics content,total flavonoid content,ascorbic acid content,1,1-diphenyl-2-picrylhydrazyl radical scavenging capacity,pectin methylesterase activity.Moreover,the power and R134a consumption of PL4 were highly decreased by around 56.4 kW·h and 0.3 g respectively during whole storage as compared to Control,and reduced more than 99.8%carbon emission based on equipment using stage.All in all,this study illustrated that PL4 treatment can be applied as an ecofriendly,low carbon and sustainable preservation strategy for short-term storage of fruits under 4℃ or higher temperature.