Four kinds of galvanized steel sheets having different surface roughness values were used to prepare the steel sheets with a self-lubricated coating. The effects of surface roughness on the surface lubrication perform...Four kinds of galvanized steel sheets having different surface roughness values were used to prepare the steel sheets with a self-lubricated coating. The effects of surface roughness on the surface lubrication performance of the steel sheets were examined using a friction coefficient tester. Results revealed large dynamic friction coefficients for the galvanized steel sheets, which increased remarkably with surface roughness. Once the self-lubricated coating was applied, significant drops in the dynamic friction coefficients were measured. After the first stage of the friction test,the coefficients were almost unchanged, which reflected a weak dependence on the surface roughness of the self-lubricated steel sheets. However, the dynamic friction coefficients gradually increased as the test progressed, where these increase clearly correlated with the surface roughness of the self-lubricated steel sheets.展开更多
In recent years, the waterborne free intermediate coating process has been widely used in the automotive industry. Because the baking times and coating thickness are decreased, the surface covering capability of the p...In recent years, the waterborne free intermediate coating process has been widely used in the automotive industry. Because the baking times and coating thickness are decreased, the surface covering capability of the painting process is reduced, which directly affects the appearance quality（ long-and short-wave values） of the body paint. Thus, there are correspondingly higher requirements for the white body surface profile prior to painting. The surface profile of the white body is mainly affected by the plate material, the surface profile, and the deformation process. So,the change rule for the surface profile during deformation of the steel plate is a key factor in coating appearance optimization. In this paper, we first analyze the typical deformation of the outer cover of a car body. Then ,we examine the change tendency of the surface profile of steel plates with respect to different deformation rates, specifically for a steel plate comprising a hot-dip galvanized bake-hardened steel sheet. Based on our analysis of the influence of the deformation on the coating appearance,we selected 3% ,5% ,and 8% deformation rates in this research. We found the roughness （Ra） value in the typical deformation range （3% -8% ） of the car body to exhibit a decreasing trend at first and then an increasing trend. The Ra value of the 8% deformation is not more than the original plate test value. When the Pc value of the original plate is in the lower range （ about 60）, it exhibits a slight increasing trend in the deformation process （3 % -8 % ）. And when the Pc value of the original plate is in the higher range （ about 120 ）, it exhibits no increasing trend in the deformation process （ 3% -8% ）. In contrast,the waviness （WCA） value in the car body＇s typical deformation range （3%-8%） shows a significant growth trend.展开更多
A type of self-cleaning pre-coated steel sheet with excellent self-cleaning performance was developed using hydrophilic surface treatment technology. To understand the self-cleaning properties of this pre-coated steel...A type of self-cleaning pre-coated steel sheet with excellent self-cleaning performance was developed using hydrophilic surface treatment technology. To understand the self-cleaning properties of this pre-coated steel sheet in an industrial environment, the Jiangjin natural environmental test station was chosen as the outdoor exposure test to be conducted, and the self-cleaning performance of the steel sheet was studied by measuring the water contact angle, stain resistance factor, color difference, and gloss of the steel sheet during the outdoor exposure test. The water contact angle of the self-cleaning steel sheet quickly decreased from 84° to 29° during the outdoor exposure test, and the steel sheet showed excellent hydrophilic properties, which were beneficial to the spread of rain drops and detrimental to the accumulation of the surface pollutants. After an outdoor exposure of 12 months,the self-cleaning steel sheet had a higher stain resistance and cleaner surface than the comparison sample sheet, demonstrating its excellent self-cleaning properties. Moreover, the color difference and gloss rate of the self-cleaning steel ＇sheet were similar to those of the pre-coated steel sheet without hydrophilic surface treatment. Therefore, the hydrophilic surface treatment technology used in this study did not affect the anti-aging property of the self-cleaning steel sheet.展开更多
文摘Four kinds of galvanized steel sheets having different surface roughness values were used to prepare the steel sheets with a self-lubricated coating. The effects of surface roughness on the surface lubrication performance of the steel sheets were examined using a friction coefficient tester. Results revealed large dynamic friction coefficients for the galvanized steel sheets, which increased remarkably with surface roughness. Once the self-lubricated coating was applied, significant drops in the dynamic friction coefficients were measured. After the first stage of the friction test,the coefficients were almost unchanged, which reflected a weak dependence on the surface roughness of the self-lubricated steel sheets. However, the dynamic friction coefficients gradually increased as the test progressed, where these increase clearly correlated with the surface roughness of the self-lubricated steel sheets.
文摘In recent years, the waterborne free intermediate coating process has been widely used in the automotive industry. Because the baking times and coating thickness are decreased, the surface covering capability of the painting process is reduced, which directly affects the appearance quality（ long-and short-wave values） of the body paint. Thus, there are correspondingly higher requirements for the white body surface profile prior to painting. The surface profile of the white body is mainly affected by the plate material, the surface profile, and the deformation process. So,the change rule for the surface profile during deformation of the steel plate is a key factor in coating appearance optimization. In this paper, we first analyze the typical deformation of the outer cover of a car body. Then ,we examine the change tendency of the surface profile of steel plates with respect to different deformation rates, specifically for a steel plate comprising a hot-dip galvanized bake-hardened steel sheet. Based on our analysis of the influence of the deformation on the coating appearance,we selected 3% ,5% ,and 8% deformation rates in this research. We found the roughness （Ra） value in the typical deformation range （3% -8% ） of the car body to exhibit a decreasing trend at first and then an increasing trend. The Ra value of the 8% deformation is not more than the original plate test value. When the Pc value of the original plate is in the lower range （ about 60）, it exhibits a slight increasing trend in the deformation process （3 % -8 % ）. And when the Pc value of the original plate is in the higher range （ about 120 ）, it exhibits no increasing trend in the deformation process （ 3% -8% ）. In contrast,the waviness （WCA） value in the car body＇s typical deformation range （3%-8%） shows a significant growth trend.
文摘A type of self-cleaning pre-coated steel sheet with excellent self-cleaning performance was developed using hydrophilic surface treatment technology. To understand the self-cleaning properties of this pre-coated steel sheet in an industrial environment, the Jiangjin natural environmental test station was chosen as the outdoor exposure test to be conducted, and the self-cleaning performance of the steel sheet was studied by measuring the water contact angle, stain resistance factor, color difference, and gloss of the steel sheet during the outdoor exposure test. The water contact angle of the self-cleaning steel sheet quickly decreased from 84° to 29° during the outdoor exposure test, and the steel sheet showed excellent hydrophilic properties, which were beneficial to the spread of rain drops and detrimental to the accumulation of the surface pollutants. After an outdoor exposure of 12 months,the self-cleaning steel sheet had a higher stain resistance and cleaner surface than the comparison sample sheet, demonstrating its excellent self-cleaning properties. Moreover, the color difference and gloss rate of the self-cleaning steel ＇sheet were similar to those of the pre-coated steel sheet without hydrophilic surface treatment. Therefore, the hydrophilic surface treatment technology used in this study did not affect the anti-aging property of the self-cleaning steel sheet.
