Magnetically controlled self-sealing pressure-preserved coring technology

Pressure-preserved coring is an effective means to develop deep resources. However, due to the complexity of existing pressure-preserved technology, the average success rate of pressure-preserved coring is low. In response, a novel in situ magnetically controlled self-sealing pressure-preserved coring technology for deep reserves has been proposed and validated. This innovative technology distinguishes itself from conventional methods by employing noncontact forces to replace traditional pretensioning mechanisms, thereby enhancing the mechanical design of pressure-preserved coring equipment and significantly boosting the fault tolerance of the technology. Here, we report on the design,theoretical calculations, experimental validation, and industrial testing of this technology. Through theoretical and simulation calculations, the self-sealing composite magnetic field of the pressure controller was optimized. The initial pre-tensioning force of the optimal magnetic field was 13.05 N. The reliability of the magnetically controlled self-sealing pressure-preserved coring technology was verified using a self-developed self-sealing pressure performance testing platform, confirming the accuracy of the composite magnetic field calculation theory. Subsequently, a magnetically controlled self-triggering pressure-preserved coring device was designed. Field pressure-preserved coring was then conducted,preliminarily verifying the technology's effective self-sealing performance in industrial applications.Furthermore, the technology was analyzed and verified to be adaptable to complex reservoir environments with pressures up to 30 MPa, temperatures up to 80℃, and p H values ranging from 1 to 14. These research results provide technical support for multidirectional pressure-preserved coring, thus paving a new technical route for deep energy exploration through coring.

Influence of the mechanical properties of materials on the ultimate pressure-bearing capability of a pressure-preserving controller

The pressure-preserving controller is the core part of deep in-situ pressure-preserving coring(IPP-Coring) system, and its pressure-preserving capability is the key to IPP-Coring technology. To achieve a good understanding of the influence of mechanical properties of materials on the ultimate pressure-bearing capability(UPB-Capability) of the pressure-preserving controller, the IPP-Coring experimental platform was developed to test the UPB-Capability of pressure-preserving controllers of four different materials. The experimental results show that the UPB-Capability of pressure-preserving controllers with different material varies greatly. A numerical model of the pressure-preserving controller was developed to study the influences of mechanical parameters of materials on the UPB-Capability of the pressurepreserving controller after the accuracy of the numerical model is verified by experiments. The results indicate that the yield strength(YS) and Poisson's ratio(PR) of the material have little effect on the UPB-Capability of the pressure-preserving controller, whereas the elastic modulus(EM) of the material has a significant effect. A generalized model of the UPB-Capability of the pressure-preserving controller is developed to reveal the mechanism of the influence of material properties on the UPB-Capability of the pressure-preserving controllers. Considering these results, the future optimization direction of the pressure-preserving controller and material selection scheme in practical engineering applications of the pressure-preserving controller are suggested.

Rotational failure analysis of spherical-cylindrical shell pressure controllers related to gas hydrate drilling investigations

In situ pressure-preserved coring(IPP-Coring)technology is considered one of the most efficient methods for assessing resources.However,seal failure caused by the rotation of pressure controllers greatly affects the success of pressure coring.In this paper,a novel spherical-cylindrical shell pressure controller was proposed.The finite element analysis model was used to analyze the stress distribution and deformation characteristics of the pressure controller at different rotation angles.The seal failure mechanism caused by the rotation of the pressure controller was discussed.The stress deviation rate was defined to quantitatively characterize the stress concentration.Based on the test equipment designed in this laboratory,the ultimate bearing strength of the pressure controller was tested.The results show that the rotation of the valve cover causes an increase in the deformation on its lower side.Furthermore,the specific sealing pressure in the weak zone is greatly reduced by a statistically significant amount,resulting in seal failure.When the valve cover rotates 5°around the major axis,the stress deviation rate is-92.6%.To prevent rotating failure of the pressure controller,it is necessary to control the rotation angle of the valve cover within 1°around the major axis.The results of this research can help engineers reduce failure-related accidents,provide countermeasures for pressure coring,and contribute to the exploration and evaluation of deep oil and gas resources.