Automatic Monitoring System for 3-D Deformation of Crustal Fault Based on Laser and Machine Vision

An automatic monitoring method of the 3-D deformation is presented for crustal fault based on laser and machine vision. The laser source and screen are independently set up in the headwall and footwall, the collimated laser beam creates a circular spot on the screen, meanwhile, the industrial camera captures the tiny deformation of the crustal fault by monitoring the change of the spot position. This method significantly reduces the cost of equipment and labor, provides daily sampling to ensure high continuity of data. A prototype of the automatic monitoring system is developed, and a repeatability test indicates that the error of spot jitter can be minimized by consecutive samples. Meanwhile, the environmental correction model is determined to ensure that environmental changes do not disturb the system. Furthermore, the automatic monitoring system has been applied at the deformation monitoring station(KJX02) of China Beishan underground research laboratory, where continuous deformation monitoring is underway.

Correlation analysis between fault frequency and service time of underground fluid instruments

In this paper, we make a statistical analysis of the fault information of the underground fluid instruments of 12 models in China from January 2021 to May 2022 based on the Pearson correlation coefficient, and compare the fault statistics of the meteorological three-element instruments of 3 models during the study period. The results show that:(1) The numbers of faults of the underground fluid instruments of 12models with different service times are basically positively correlated with the numbers of the corresponding instruments, with good consistency. Moreover, the automatic observation instruments(8models) with more than 30 units are significantly correlated at a 0.05 significance level(95% confidence level). Even at a 0.01 significance level(99% confidence level), there are 7 models(7/8) with significant correlation.(2) The positive and negative correlations between the monthly average number of faults and the corresponding service times of the underground fluid instruments of 12 models with different service times are random, and there are 9 models(75%) with no significant correlation at a 0.05 significance level(95% confidence level), while 12 models(100%) with no significant correlation at a 0.01significance level(99% confidence level).(3) The monthly average numbers of faults of the underground fluid instruments of 12 models are basically 0.02-0.05 times/(unit·month), and the overall fault frequency is low.(4) The fault statistics results of the meteorological three-element instruments of 3 models are consistent with the characteristics of the underground fluid instruments of 12 models. In general,there is no significant correlation between the fault frequency and the service time of underground fluid instruments.(5) The results of this paper demonstrate that the service time of underground fluid instruments cannot be taken as the main reason for whether to update the instruments. Similarly, the fault frequency of the instruments cannot be taken as the main reason for the service life of the instruments in the process of formulating the service life standards of underground fluid instruments.

Efficient Grinding Method for Face Gear with Long Radius Disk Wheel

In order to improve the machining efficiency of the dish wheel grinding face gear, two changes are proposed:a disk wheel grinding face gear with a long radius and a multi-axis movement optimization method for tooth surface correction. Based on the grinding principle of face gears, the equation of the long radius disk wheel is deduced. Based on the structure of the machining tool, the tooth surface equations of the face gear shaped by the long radius disk wheel are established. Furthermore, an optimization model of face gear tooth surface correction is established, and the machine tool motion optimization of face gear tooth surface correction is completed;Finally, a long radius disk wheel grinding face gear test is performed. After the face gear tooth surface correction, the maximum value of the tooth surface deviation is reduced from 180 μm to 16 μm which verified the correctness of the machining method.

Grinding-Hardening of Face Gears Under Minimum Quantity Lubrication with Disc Wheels

To shorten the process of face gears,the grinding-hardening effect experiment of face gears under minimum quantity lubrication(MQL)was carried out.Firstly,the grinding method of face gears was analyzed based on the envelope principle,and the control equation of grinding movement was constructed.Secondly,the distribution ratio equation of heat flux density was established,and the theoretical calculation formula of triangle heat source was derived.Thirdly,since a MATLAB calculation program was compiled,the temperature change law under MQL grinding was analyzed.In the end,the influence of grinding parameters on the grinding-hardening layer depth was analyzed.The results demonstrate that MQL grinding achieves the grinding-hardening effect.