Froth flotation is a commonly employed technology to improve the quality of raw coal and minerals.Coal and minerals particle size and surface hydrophobicity are two main parameters that affect three key steps in froth...Froth flotation is a commonly employed technology to improve the quality of raw coal and minerals.Coal and minerals particle size and surface hydrophobicity are two main parameters that affect three key steps in froth flotation process:particle-bubble collision,adhesion,and detachment.This paper fundamentally investigated the effects of nanobubble on coal and phosphate flotation.It has been found that the presence of nanobubble in flotation pulp could widen the coal and phosphate flotation particle size range,increase the particle surface hydrophobicity,and thus improve the coal and phosphate froth flotation recovery.展开更多
A special nanobubble generation system has been developed for evaluating the effect of nanobubble on froth flotation. In this study, an eight-factor five-level Central Composite Experimental Design was conducted for i...A special nanobubble generation system has been developed for evaluating the effect of nanobubble on froth flotation. In this study, an eight-factor five-level Central Composite Experimental Design was conducted for investigating eight important parameters governing the median size and the volume of nanobubbles. These process parameters included surfactant concentration, dissolved oxygen (O2) content, dissolved carbon dioxide gas (CO2) content, pressure drop in cavitation tube nozzle, <50 nm hydrophobic particle concentration, <50 nm hydrophilic particle concentration, slurry temperature and the time interval after nanobubble generation. The properties, stability and uniformity of nanobubbles were investigated. The study of the produced nanobubble’s effects on the characteristics of microbubble solutions and millimeter scale bubble solutions was performed in a 50.8 mm column.展开更多
Froth flotation is used widely for upgrading raw phosphate.The flotation recovery of coarse phosphate(-1.18+0.425 mm) is much lower than that achieved on the-0.425+0.15 mm size fraction.Enhanced recovery of coarse pho...Froth flotation is used widely for upgrading raw phosphate.The flotation recovery of coarse phosphate(-1.18+0.425 mm) is much lower than that achieved on the-0.425+0.15 mm size fraction.Enhanced recovery of coarse phosphate particles is of great economic and environmental importance for phosphate industry.In this investigation,four different phosphate samples were aquired,characterized and tested in a specially designed laboratory-scale flotation column.Significant recovery improvement of coarse phosphate flotation was achieved using cavitation-generated nanobubble though its effects differ among the four testing phosphate samples.The laboratory-scale flotation column test results indicate that nanobubble increased P_2O_5 recovery by up to 10%~30%for a given Acid Insoluble(A.I.) rejection,depending on the characteristic of phosphate samples.The improvement effect of nanobubble on the hard-to-float particles was more significant than that on easy-to-float particles,especially at lower collector dosages.Nanobubbles reduced the collector dosage by 1/3 to 1/2.Nanobubbles almost doubled the coarse phosphate flotation rate constant and increased the flotation selectivity index by up to 25%.展开更多
Coal is the world's most abundant fossil fuel.Coal froth flotation is a widely used cleaning process to separate coal from mineral impurities.Flotation of coarse coal particles,ultrafine coal particles and oxidize...Coal is the world's most abundant fossil fuel.Coal froth flotation is a widely used cleaning process to separate coal from mineral impurities.Flotation of coarse coal particles,ultrafine coal particles and oxidized coal particles is well known to be difficult and complex.In this paper,the nanobubbles' effects on the flotation of the varying particle size,particle density and floatability coal samples were evaluated using a bank of pilot scale flotation cells,a laboratory scale and a pilot scale specially designed flotation column.The parameters evaluated during this study include the flow rate ratio between the nanobubble generator and the conventional size bubble generator,the superficial air velocity,collector dosage,frother concentration,flotation feed rate,feed solids concentration,feed particle size,and the superficial wash water flow rate,etc.The results show that the use of nanobubbles in a bank of mechanical cells flotation and column flotation increased the flotation recovery by 8%~27% at a given product grade.Nanobubbles increased the flotation rate constants of 600~355,355~180,180~75,and 75~0 microns size coal particles by 98.0%,98.4%,50.0% and 41.6%,respectively.The separation selectivity index was increased by up to 34%,depending on the flotation feed characteristics and the flotation conditions.展开更多
The fact that water requirements are a major problem for present and future developments in material beneficiation, and the construction of a new power plant in South Africa, forms the basis for the utilization of a R...The fact that water requirements are a major problem for present and future developments in material beneficiation, and the construction of a new power plant in South Africa, forms the basis for the utilization of a Rotary Triboelectrostatic Separator (RTS) for beneficiation of South African pulverized coal. The cleaning potential of Majuba and Koorfontein coal was first evaluated using kinetic froth flotation tests on the -177 μm coal fraction. The RTS tests were conducted under varied process parameters. Parameters such as applied separating voltage, air injection velocity, particle feed rate and splitter position were investigated. Two stage separation results show that the RTS reduced Majuba coal initially containing about 30% ash to a clean product of 14.30%, or 19.46%, ash at a combustible recovery of 15.10%, or 53.02%, respectively. Similar separation performance was also achieved with the Koorfontein coal. The mineral and organic compositions in the feed, after single stage and after the second stage separations were characterized using X-ray diffraction analysis. The results show a better separation for the second stage coal products.展开更多
基金The Center for Advanced Separation Technologies (CAST) and the National Natural Science Foundation of China (Nos.50921002 and 90510002) for the financial support
文摘Froth flotation is a commonly employed technology to improve the quality of raw coal and minerals.Coal and minerals particle size and surface hydrophobicity are two main parameters that affect three key steps in froth flotation process:particle-bubble collision,adhesion,and detachment.This paper fundamentally investigated the effects of nanobubble on coal and phosphate flotation.It has been found that the presence of nanobubble in flotation pulp could widen the coal and phosphate flotation particle size range,increase the particle surface hydrophobicity,and thus improve the coal and phosphate froth flotation recovery.
基金the Florida In-stitute of Phosphate Research (FIPR)the Center for Advanced Separation Technologies (CAST)the National Natural Science Foundation of China (Nos.50921002 and 90510002) for the financial support
文摘A special nanobubble generation system has been developed for evaluating the effect of nanobubble on froth flotation. In this study, an eight-factor five-level Central Composite Experimental Design was conducted for investigating eight important parameters governing the median size and the volume of nanobubbles. These process parameters included surfactant concentration, dissolved oxygen (O2) content, dissolved carbon dioxide gas (CO2) content, pressure drop in cavitation tube nozzle, <50 nm hydrophobic particle concentration, <50 nm hydrophilic particle concentration, slurry temperature and the time interval after nanobubble generation. The properties, stability and uniformity of nanobubbles were investigated. The study of the produced nanobubble’s effects on the characteristics of microbubble solutions and millimeter scale bubble solutions was performed in a 50.8 mm column.
基金the Florida Institute of Phosphate Research(FIPR),The Center for Advanced Separation Technologies(CAST) and the National Natural Science Foundation of China (Nos.50921002 and 90510002) for the financial supportCF Industry Inc and Mosaic Company for supplying specimens and ArrMaz Custom Chemicals Inc.for providing chemicals employed in this study.
文摘Froth flotation is used widely for upgrading raw phosphate.The flotation recovery of coarse phosphate(-1.18+0.425 mm) is much lower than that achieved on the-0.425+0.15 mm size fraction.Enhanced recovery of coarse phosphate particles is of great economic and environmental importance for phosphate industry.In this investigation,four different phosphate samples were aquired,characterized and tested in a specially designed laboratory-scale flotation column.Significant recovery improvement of coarse phosphate flotation was achieved using cavitation-generated nanobubble though its effects differ among the four testing phosphate samples.The laboratory-scale flotation column test results indicate that nanobubble increased P_2O_5 recovery by up to 10%~30%for a given Acid Insoluble(A.I.) rejection,depending on the characteristic of phosphate samples.The improvement effect of nanobubble on the hard-to-float particles was more significant than that on easy-to-float particles,especially at lower collector dosages.Nanobubbles reduced the collector dosage by 1/3 to 1/2.Nanobubbles almost doubled the coarse phosphate flotation rate constant and increased the flotation selectivity index by up to 25%.
文摘Coal is the world's most abundant fossil fuel.Coal froth flotation is a widely used cleaning process to separate coal from mineral impurities.Flotation of coarse coal particles,ultrafine coal particles and oxidized coal particles is well known to be difficult and complex.In this paper,the nanobubbles' effects on the flotation of the varying particle size,particle density and floatability coal samples were evaluated using a bank of pilot scale flotation cells,a laboratory scale and a pilot scale specially designed flotation column.The parameters evaluated during this study include the flow rate ratio between the nanobubble generator and the conventional size bubble generator,the superficial air velocity,collector dosage,frother concentration,flotation feed rate,feed solids concentration,feed particle size,and the superficial wash water flow rate,etc.The results show that the use of nanobubbles in a bank of mechanical cells flotation and column flotation increased the flotation recovery by 8%~27% at a given product grade.Nanobubbles increased the flotation rate constants of 600~355,355~180,180~75,and 75~0 microns size coal particles by 98.0%,98.4%,50.0% and 41.6%,respectively.The separation selectivity index was increased by up to 34%,depending on the flotation feed characteristics and the flotation conditions.
基金the financial support of the South African National Energy Research Institute (SANERI)
文摘The fact that water requirements are a major problem for present and future developments in material beneficiation, and the construction of a new power plant in South Africa, forms the basis for the utilization of a Rotary Triboelectrostatic Separator (RTS) for beneficiation of South African pulverized coal. The cleaning potential of Majuba and Koorfontein coal was first evaluated using kinetic froth flotation tests on the -177 μm coal fraction. The RTS tests were conducted under varied process parameters. Parameters such as applied separating voltage, air injection velocity, particle feed rate and splitter position were investigated. Two stage separation results show that the RTS reduced Majuba coal initially containing about 30% ash to a clean product of 14.30%, or 19.46%, ash at a combustible recovery of 15.10%, or 53.02%, respectively. Similar separation performance was also achieved with the Koorfontein coal. The mineral and organic compositions in the feed, after single stage and after the second stage separations were characterized using X-ray diffraction analysis. The results show a better separation for the second stage coal products.