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Superior resistance to alkali metal potassium of vanadium-based NH_(3)-SCR catalyst promoted by the solid superacid SO_(4)^(2-)-TiO_(2) 被引量:3
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作者 Yaoyao Peng Lei Song +6 位作者 Siru Lu Ziyu Su Kui Ma Siyang Tang Shan Zhong hairong yue Bin Liang 《Chinese Journal of Chemical Engineering》 SCIE EI CAS CSCD 2023年第3期246-256,共11页
The significant decrease of acid sites caused by alkali metal poisoning is the major factor in the deactivation of commercial V_(2)O_(5)-WO_(3)/TiO_(2)NH_(3)-SCR catalysts.In this work,the solid superacid SO_(4)^(2-)-... The significant decrease of acid sites caused by alkali metal poisoning is the major factor in the deactivation of commercial V_(2)O_(5)-WO_(3)/TiO_(2)NH_(3)-SCR catalysts.In this work,the solid superacid SO_(4)^(2-)-TiO_(2) modified by sulfate radicals,was selected as the catalyst support,which showed superior potassium resistance.The physicochemical properties and K-poisoning resistance of the V_(2)O_(5)-WO_(3)/SO_(4)^(2-)-TiO_(2)(VWSTi) catalyst were carried out by XRD,BET,H2-TPR,NH3-TPD,XPS,in situ DRIFTS and TG.The results pointed out that the introduction of SO_(4)^(2-)significantly increased the NH3-SCR catalytic activity at high temperatures,with an exceptionally high NO_(x) conversion over 90% between 275℃ and 500℃.When 0.5%(mass) K_(2)O was doped on the catalysts,the catalytic performance of the traditional V_(2)O_(5)-WO_(3)/TiO_(2)(VWTi) catalyst decreased significantly,while the VWSTi catalyst could still maintain a NOxconversion over 90%in the range of 300–500℃.The characterizations suggested that the support of SO_(4)^(2-)-TiO_(2) greatly increased the number of acidic sites,thereby enhancing the adsorption capacity of the reactant NH_(3).The results above demonstrated a potential approach to achieve superior potassium resistance for NH3-SCR catalysts using solid superacid. 展开更多
关键词 Selective catalytic reduction(NH_(3)-SCR) V_(2)O_(5)-WO_(3)/TiO_(2) Solid superacid Anti-poisoning ACIDITY
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Measurements of the effective mass transfer areas for the gas–liquid rotating packed bed
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作者 Wen Tian Junyi Ji +7 位作者 Hongjiao Li Changjun Liu Lei Song Kui Ma Siyang Tang Shan Zhong hairong yue Bin Liang 《Chinese Journal of Chemical Engineering》 SCIE EI CAS CSCD 2023年第3期13-19,共7页
Rotating packed bed(RPB) is one of the most effective gas–liquid mass transfer enhancement reactors, its effective specific mass transfer area(ae) is critical to understand the mass transfer process. By using the NaO... Rotating packed bed(RPB) is one of the most effective gas–liquid mass transfer enhancement reactors, its effective specific mass transfer area(ae) is critical to understand the mass transfer process. By using the NaOH–CO_(2) chemical absorption method, the aevalues of three RPB reactors with different rotor sizes were measured under different operation conditions. The results showed that the high gravity factor and liquid flow rate were major affecting factors, while the gas flow rate exhibited minor influence.The radius of packing is the dominant equipment factor to affect aevalue. The results indicated that the contact area depends on the dispersion of the liquid phase, thus the centrifugal force of rotating packed bed greatly influenced the aevalue. Moreover, the measured ae/ap(effective specific mass transfer area/specific surface area of packing) values were fitted with dimensionless correlation formulas. The unified correlation formula with dimensionless bed size parameter can well predict the experimental data and the prediction errors were within 15%. 展开更多
关键词 GAS-LIQUID Chemical absorption Mass transfer areas Rotating packed bed(RPB)
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An efficient methodology for utilization of K-feldspar and phosphogypsum with reduced energy consumption and CO2 emissions 被引量:11
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作者 Zhixi Gan Zheng Cui +5 位作者 hairong yue Siyang Tang Changjun Liu Chun Li Bin Liang Heping Xie 《Chinese Journal of Chemical Engineering》 SCIE EI CAS CSCD 2016年第11期1541-1551,共11页
The issues of reducing CO_2 emissions, sustainably utilizing natural mineral resources, and dealing with industrial waste offer challenges for sustainable development in energy and the environment. We propose an effic... The issues of reducing CO_2 emissions, sustainably utilizing natural mineral resources, and dealing with industrial waste offer challenges for sustainable development in energy and the environment. We propose an efficient methodology via the co-reaction of K-feldspar and phosphogypsum for the extraction of soluble potassium salts and recovery of SO_2 with reduced CO_2 emission and energy consumption. The results of characterization and reactivity evaluation indicated that the partial melting of K-feldspar and phosphogypsum in the hightemperature co-reaction significantly facilitated the reduction of phosphogypsum to SO_2 and the exchange of K^+(K-feldspar) with Ca^(2+)(CaSO_4 in phosphogypsum). The reaction parameters were systematically investigated with the highest sulfur recovery ratio of ~ 60% and K extraction ratio of ~ 87.7%. This novel methodology possesses an energy consumption reduction of ~ 28% and CO_2 emission reduction of ~ 55% comparing with the present typical commercial technologies for utilization of K-feldspar and the treatment of phosphogypsum. 展开更多
关键词 Waste treatment Reactivity Mineralization K-feldspar CO2 emission reduction
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Scientific and Engineering Progress in CO_2 Minerali zation Using Industrial Waste and Natural Minerals 被引量:15
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作者 Heping Xie hairong yue +5 位作者 Jiahua Zhu Bin Liang Chun Li Yufei Wang Lingzhi Xie Xiangge Zhou 《Engineering》 SCIE EI 2015年第1期150-157,共8页
The issues of reducing CO_2 levels in the atmo-sphere, sustainably utilizing natural mineral resources,and dealing with indus trial waste offer challenging opportunities for sustainable development in energy and the e... The issues of reducing CO_2 levels in the atmo-sphere, sustainably utilizing natural mineral resources,and dealing with indus trial waste offer challenging opportunities for sustainable development in energy and the environment. The latest advances in CO_2 mineralization technology involving natural minerals and industrial waste are summarized in this paper, with great emphasis on the advancement of fundamental science, economic evaluation, and engineering applications. We discuss several lead-ing large-scale CO_2 mineralization methodologies from a techn ical and engineering-science perspective. For each technology option, we give an overview of the technical parameters, reaction pathway, reactivity, procedural scheme, and laboratorial and pilot devices. Furthermore, we present a discussion of each technology based on experimental results and the literature. Finally, current gaps in knowledge are identified in the conclusion, and an overview of the challenges and opportunities for future research in this field is provided. 展开更多
关键词 CO2 mineralization natural mineral industrialwaste science and engineering
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Simultaneous preparation of TiO2 and ammonium alum,and microporous SiO2 during the mineral carbonation of titanium-bearing blast furnace slag 被引量:10
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作者 Yingjie Xiong Tahani Aldahri +6 位作者 Weizao Liu Guanrun Chu Guoquan Zhang Dongmei Luo hairong yue Bin Liang Chun Li 《Chinese Journal of Chemical Engineering》 SCIE EI CAS CSCD 2020年第9期2256-2266,共11页
In this study,a route for simultaneous mineralization of CO2 and production of titanium dioxide and ammonium alum,and microporous silicon dioxide from titanium-bearing blast furnace slag(TBBF slag)was proposed,which i... In this study,a route for simultaneous mineralization of CO2 and production of titanium dioxide and ammonium alum,and microporous silicon dioxide from titanium-bearing blast furnace slag(TBBF slag)was proposed,which is comprised of(NH4)2 S04 roasting,acid leaching,ammonium alum crystallization,silicic acid flocculation and Ti hydrolysis.The effects of relevant process parameters were systematically investigated.The re sults showed that under the optimal roasting and leaching conditions about 85%of titanium and 84.6%of aluminum could be extracted while only 30%of silicon entered the leachate.84%of Al^3+was crystallized from the leachate in the form of ammonium aluminum sulfate dodecahydrate with a purity up to 99.5 wt%.About 85%of the soluble silicic acid was flocculated with the aid of secondary alcohol polyoxyethylene ether 9(AEO-9)to yield a microporous SiO2 material(97.4 wt%)from the crystallized mother liquor.The Al-and Si-depleted solution was then hydrolyzed to generate a titanium dioxide(99.1 wt%)with uniform particle size distribution.It was figured out that approximately 146 kg TiO2 could be produced from 1000 kg of TBBF slag.Therefore,the improved process is a promising method for industrial application. 展开更多
关键词 CO2 mineralization Titanium-bearing blast furnace slag Ammonium sulfate FLOCCULATION Titanium dioxide
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Indirect mineral carbonation of blast furnace slag with(NH4)2SO4 as a recyclable extractant 被引量:10
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作者 Jinpeng Hu Weizao Liu +8 位作者 Lin Wang Qiang Liu Fang Chen hairong yue Bin Liang Li Lü Ye Wang Guoquan Zhang Chun Li 《Journal of Energy Chemistry》 SCIE EI CAS CSCD 2017年第5期927-935,共9页
Large quantities of COand blast furnace slag are discharged in the iron and steel industry. Mineral carbonation of blast furnace slag can offer substantial COemission reduction and comprehensive utilisation of the sol... Large quantities of COand blast furnace slag are discharged in the iron and steel industry. Mineral carbonation of blast furnace slag can offer substantial COemission reduction and comprehensive utilisation of the solid waste. In this study, a recyclable extractant,(NH)SO, was used to extract calcium and magnesium from blast furnace slag(main phases of gehlenite and akermanite) by using low-temperature roasting to fix COthrough aqueous carbonation. The process parameters and efficiency of the roasting extraction, mineralisation, and Al recovery were investigated in detail. The results showed that the extractions of Ca, Mg, and Al can reach almost 100% at an(NH4)SO-to-slag mass ratio of 3:1 and at 370°C in 1 h. Adjusting the p H value of the leaching solution of the roasted slag to 5.5 with the NHreleased during the roasting resulted in 99% Al precipitation, while co-precipitation of Mg was lower than 2%. The Mg-rich leachate after the depletion of Al and the leaching residue(main phases of CaSOand SiO) were carbonated using(NH)COand NHHCOsolutions, respectively, under mild conditions. Approximately 99% of Ca and 89% of Mg in the blast furnace slag were converted into CaCOand(NH)Mg(CO)·4 HO,respectively. The latter can be selectively decomposed to magnesium carbonate at 100-200 °C to recover the NHfor reuse. In the present route, the total COsequestration capacity per tonne of blast furnace slag reached up to 316 kg, and 313 kg of Al-rich precipitate, 1000 kg of carbonated product containing CaCOand SiO, and 304 kg of carbonated product containing calcium carbonate and magnesium carbonate were recovered simultaneously. These products can be used, respectively, as raw materials for the production of electrolytic aluminium, cement, and light magnesium carbonate to replace natural resources. 展开更多
关键词 Blast furnace slag CO2 Mineral carbonation CO2 sequestration
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CO_(2) mineralization of carbide slag for the production of light calcium carbonates 被引量:5
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作者 Tongyang Zhang Guanrun Chu +6 位作者 Junlin Lyu Yongda Cao Wentao Xu Kui Ma Lei Song hairong yue Bin Liang 《Chinese Journal of Chemical Engineering》 SCIE EI CAS CSCD 2022年第3期86-98,共13页
The production of polyvinyl chloride by calcium carbide method is a typical chemical process with high coal consumption,leading to massive flue gas and carbide slag emissions.Currently,the carbide slag with high CaO c... The production of polyvinyl chloride by calcium carbide method is a typical chemical process with high coal consumption,leading to massive flue gas and carbide slag emissions.Currently,the carbide slag with high CaO content is usually stacked in residue field,easily draining away with the rain and corroding the soil.In this work,we coupled the treatment of flue gas and carbide slag to propose a facile CO_(2)mineralization route to prepare light calcium carbonate.And the route feasibility was comprehensively evaluated via experiments and simulation.Through experimental investigation,the Ca^(2+) leaching and mineralization reaction parameters were determined.Based on the experiment,a process was built and optimized through Aspen Plus,and the energy was integrated to obtain the overall process energy and material consumption.Finally,the net CO_(2)emission reduction rate of the entire process through the life-cycle assessment method was analyzed.Moreover,the relationship between the parameters and the CO_(2)emission life-cycle assessment was established.The final optimization results showed that the mineralization process required 1154.69 kW·h·(t CO_(2))^(-1) of energy(including heat energy of 979.32 kW·h·(t CO_(2))^(-1) and electrical energy of 175.37 kW·h·(t CO_(2))^(-1)),and the net CO_(2)emission reduction rate was 35.8%.The light CaCO_(3)product can be sold as a high value-added product.According to preliminary economic analysis,the profit of mineralizing can reach more than 2,100 CNY·(t CO_(2))^(-1). 展开更多
关键词 CO_(2)mineralization Calcium carbide slag Light calcium carbonate Process simulation Life-cycle assessment
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Process simulation and energy integration in the mineral carbonation of blast furnace slag 被引量:3
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作者 Jianqiu Gao Chun Li +8 位作者 Weizao Liu Jinpeng Hu Lin Wang Qiang Liu Bin Liang hairong yue Guoquan Zhang Dongmei Luo Siyang Tang 《Chinese Journal of Chemical Engineering》 SCIE EI CAS CSCD 2019年第1期157-167,共11页
Large quantities of blast furnace(BF) slag and CO_2 are discharged annually from iron and steel industries, along with a large amount of waste heat.The mineral carbonation of BF slag can not only reduce emissions of s... Large quantities of blast furnace(BF) slag and CO_2 are discharged annually from iron and steel industries, along with a large amount of waste heat.The mineral carbonation of BF slag can not only reduce emissions of solid waste but also realize the in-situ fixation of CO_2 with low energy consumption if integrated with the waste heat utilization.In this study, based on our previous works, Aspen Plus was employed to simulate and optimize the carbonation process and integrate the process energy.The effects of gehlenite extraction, MgSO_4 carbonation,and aluminum ammonium sulfate crystallization were studied systematically.The simulation results demonstrate that 2.57 kg of BF slag can sequester 1 kg of CO_2, requiring 5.34 MJ of energy(3.3 MJ heat and 2.04 MJ electricity), and this energy includes the capture of CO_2 from industrial flue gases.Approximately 60 kg net CO_2 emission reduction could be achieved for the disposal of one ton of BF slag.In addition, the by-product,aluminum ammonium sulfate, is a high value-added product.Preliminary economic analysis indicates that the profit for the whole process is 1127 CNY per ton of BF slag processed. 展开更多
关键词 Blast FURNACE slag Mineral CARBONATION Process simulation and energy integration Utilization of solid RESIDUALS AMMONIUM ALUM AMMONIUM SULFATE
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Engineering an ultrathin amorphous TiO2 layer for boosting the weatherability of TiO2 pigment with high lightening power 被引量:3
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作者 Yangyang Yu Kejing Wu +9 位作者 Shiyu Lu Kui Ma Shan Zhong Hegui Zhang Yingming Zhu Jing Guo hairong yue Changjun Liu Siyang Tang Bin Liang 《Chinese Journal of Chemical Engineering》 SCIE EI CAS CSCD 2019年第11期2825-2834,共10页
TiO2 pigments are typically coated with inert layers to suppress the photocatalytic activity and improve the weatherability. However, the traditional inert layers have a lower refractive index compared to TiO2, and th... TiO2 pigments are typically coated with inert layers to suppress the photocatalytic activity and improve the weatherability. However, the traditional inert layers have a lower refractive index compared to TiO2, and therefore reduce the lightening power of TiO2. In the present work, a uniform, amorphous, 2.9-nm-thick TiO2 protective layer was deposited onto the surface of anatase TiO2 pigments according to pulsed chemical vapor deposition at room temperature, with Ti Cl4 as titanium precursor. Amorphous TiO2 coating layers exhibited poor photocatalytic activity, leading to a boosted weatherability. Similarly, this coating method is also effective for TiO2 coating with amorphous SiO2 and SnO2 layers. However, the lightening power of amorphous TiO2 layer is higher than those of amorphous SiO2 and SnO2 layers. According to the measurements of photoluminescence lifetime, surface photocurrent density, charge-transfer resistance, and electron spin resonance spectroscopy, it is revealed that the amorphous layer can prevent the migration of photogenerated electrons and holes onto the surface, decreasing the densities of surface electron and hole, and thereby suppress the photocatalytic activity. 展开更多
关键词 TIO2 pigments Pulsed chemical vapor deposition ULTRATHIN LAYER WEATHERABILITY Lightening POWER Photocatalytic suppression mechanism
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DBU-based CO2 absorption-mineralization system: Reaction process,feasibility and process intensification 被引量:5
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作者 Cong Luo Kejing Wu +5 位作者 hairong yue Yingying Liu Yingming Zhu Wei Jiang Houfang Lu Bin Liang 《Chinese Journal of Chemical Engineering》 SCIE EI CAS CSCD 2020年第4期1145-1155,共11页
Amine-based carbon dioxide(CO2)capture is still limited by high desorption energy consumption.Fixing CO2 into carbonate is a safer and more permanent method.In this work,calcium oxide(CaO)is introduced to perform chem... Amine-based carbon dioxide(CO2)capture is still limited by high desorption energy consumption.Fixing CO2 into carbonate is a safer and more permanent method.In this work,calcium oxide(CaO)is introduced to perform chemical desorption instead of thermal desorption on 1,8-diazabicyclo[5.4.0]undec-7-ene(DBU)aqueous solution after CO2 absorption.The X-ray diffraction(XRD)patterns of solid products show the formation of calcite calcium carbonate(CaCO3),which prove the feasibility of this method.The effects of reaction temperature,reaction time and Ca2+/CO32-molar ratios on the related reactions in CO2 absorption-mineralization process and CaCO3 precipitation are discussed,and purer CaCO3 is obtained by ultrasonic treatment.The CaCO3 content can be increased to 95.8%and the CO2 desorption ratio can achieve 80%by 30 min ultrasonic dispersion treatment under the conditions(40℃,180 min,Ca2+/CO32-molar ratio=1.0).After five cycles,DBU aqueous solution shows stable CO2 absorption and mineralization ability.Fourier transform infrared spectroscopy(FT-IR)spectra of the reaction process also indicate the regeneration of the solvent.Compared with thermal desorption,this process is exothermic,almost without no additional heat. 展开更多
关键词 CO2 mineralization CACO3 1 8-Diazabicyclo[5.4.0]undec-7-ene aqueous Reaction process
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Selective oxidation of cyclopentene with H2O2 by using H3PW12O40 and TBAB as a phase transfer catalyst 被引量:3
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作者 Yaling Luo Changjun Liu +3 位作者 hairong yue Siyang Tang Yingming Zhu Bin Liang 《Chinese Journal of Chemical Engineering》 SCIE EI CAS CSCD 2019年第8期1851-1856,共6页
The selective oxidation of cyclopentene by aqueous H2O2 using H3PW12O40 and tetrabutyl ammonium bromide(TBAB) as a phase transfer catalyst has been investigated. The results show that the presence of TBAB significantl... The selective oxidation of cyclopentene by aqueous H2O2 using H3PW12O40 and tetrabutyl ammonium bromide(TBAB) as a phase transfer catalyst has been investigated. The results show that the presence of TBAB significantly improved the oxidation selectivity of cyclopentene. The effects of the reaction conditions on the conversion of cyclopentene were investigated in detail. The optimal reaction conditions are as follows: the H3PW12O40 to TBAB molar ratio, 1:1–1:3;H3PW12O40 to cyclopentene molar ratio,0.54:100–0.64:100;and molar ratio of H2O2 to cyclopentene, 1.6:1. The conversion reached to 59.8% in 4h at 35.0 ℃, while the selectivity of glutaraldehyde was 38.0% and the selectivity of 1,2-cyclopentanediol was 55.6%. In addition, a route for oxidation of cyclopentene by aqueous H2O2 using a heteropoly acid and quaternary ammonium salt as a phase transfer catalyst was proposed. 展开更多
关键词 GLUTARALDEHYDE CYCLOPENTENE oxidation PHASE-TRANSFER HETEROPOLY acid
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Preparation of synthetic rutile via selective sulfation of ilmenite with(NH4)2SO4 followed by targeted removal of impurities 被引量:3
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作者 Weizao Liu Xiaomei Wang +4 位作者 Zhenpu Lu hairong yue Bin Liang Li Lü Chun Li 《Chinese Journal of Chemical Engineering》 SCIE EI CAS CSCD 2017年第6期821-828,共8页
This paper describes a novel, facile chemical pathway for preparing synthetic rutile from ilmenite. The pathway consists of two primary units, i.e., selectively sulfating ilmenite, which was realized via roasting ilme... This paper describes a novel, facile chemical pathway for preparing synthetic rutile from ilmenite. The pathway consists of two primary units, i.e., selectively sulfating ilmenite, which was realized via roasting ilmenite with(NH_4)_2SO_4followed by selective thermal decomposition of the sulfated ilmenite, and targeted leaching of the impurities. The effects of the process parameters were systematically investigated. The results showed that the optimum sulfation conditions were a mass ratio of(NH_4)_2SO_4to ilmenite of 14, temperature of 360 °C, and time of 120 min with a sulfation ratio of ~ 95%. The optimum thermal decomposition conditions were480 °C in N_2 atmosphere, and nearly all Ti OSO_4 were decomposed with co-decomposition of Fe SO_4 of 23%. For acid leaching, the optimum conditions were 2.5 wt% HCl, 98 °C and 120 min. Under those conditions, 94.2% iron was removed with a Ti O_2 dissolution loss b 1%. For alkali leaching, 67% Si O_2 was removed in 5 wt% Na OH at102 °C for 1 h. A synthetic rutile with a Ti O_2 content N 92 wt% and total Mg O + Ca O b 1.5 wt% was obtained.Based on these results, a schematic flowsheet was proposed. Additionally, it was found that the decomposition of Fe SO_4 mixed with Ti OSO_4 under N_2was inhibited due to its oxidation to a higher thermal stability Fe_2(SO_4)_3by oxygen emitted from the decomposition of Ti OSO_4. At the same time, Ti OSO_4 decomposition was promoted due to the immediate in situ consumption of oxygen by Fe SO_4. The synergetic effect might be responsible for the enhanced selectivity of sulfated ilmenite thermal decomposition. 展开更多
关键词 Synthetic rutile ILMENITE TITANIA Ammonium sulfate Thermal decomposition
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The quasi-activity coefficients of non-electrolytes in aqueous solution with organic ions and its application on the phase splitting behaviors prediction for CO_(2) absorption 被引量:3
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作者 Xiaomeng Zhao Xingyu Li +7 位作者 Changjun Liu Shan Zhong Houfang Lu hairong yue Kui Ma Lei Song Siyang Tang Bin Liang 《Chinese Journal of Chemical Engineering》 SCIE EI CAS CSCD 2022年第3期316-323,共8页
CO_(2)capture with a low energy consumption is of important application significance for reducing CO_(2)emission.The phase-change absorbent developed in recent years shows its potential for low-energy CO_(2)capture.Th... CO_(2)capture with a low energy consumption is of important application significance for reducing CO_(2)emission.The phase-change absorbent developed in recent years shows its potential for low-energy CO_(2)capture.The unclear phase-splitting rule hinders the efficient development of CO_(2)phase-change absorbents.To predict phase-splitting behaviors of mono/poly-amine-organic solvent-water system with various concentrations,a quasi-activity coefficient was developed based on Debye&Mc Aulay equation and some Density function theory descriptors.Six models based on Debye&Mc Aulay equation were developed with different ion radius,descriptors or poly-amine-CO_(2)products.The phase-splitting boundary was drawn on the model with the best predictability.This quasi-activity coefficient would provide guidance for the phase-splitting systems development,especially for polyamines. 展开更多
关键词 CO_(2)absorption Polyamines Biphasic system Phase-splitting Salting-out effect
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Indirect mineral carbonation of titanium-bearing blast furnace slag coupled with recovery of TiO_2 and Al_2O_3 被引量:19
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作者 Lin Wang Weizao Liu +7 位作者 Jingpeng Hu Qiang Liu hairong yue Bin Liang Guoquan Zhang Dongmei Luo Heping Xie Chun Li 《Chinese Journal of Chemical Engineering》 SCIE EI CAS CSCD 2018年第3期583-592,共10页
Large quantities of CO2 and blast furnace slag are discharged in the iron and steel industry. Mineral carbonation of blast furnace slag can offer substantial CO2 emission reduction and comprehensive utilization of the... Large quantities of CO2 and blast furnace slag are discharged in the iron and steel industry. Mineral carbonation of blast furnace slag can offer substantial CO2 emission reduction and comprehensive utilization of the solid waste. This paper describes a novel route for indirect mineral carbonation of titanium-bearing blast furnace (TBBF) slag, in which the TBBF slag is roasted with recyclable (NH4)2SO4 (AS) at low temperatures and converted into the sulphates of various valuable metals, including calcium, magnesium, aluminium and titanium. High value added Ti-and Al-rich products can be obtained through stepwise precipitation of the leaching solution from the roasted slag. The NH3 produced during the roasting is used to capture CO2 from flue gases. The NH4HCO3 and (NH4)2CO3 thus obtained are used to carbonate the CaSO4-containing leaching residue and MgSO4-rich leaching solution, respectively. In this study, the process parameters and efficiency for the roasting, carbonation and Ti and Al recovery were investigated in detail. The results showed that the sulfation ratios of calcium, magnesium, titanium and aluminium reached 92.6%, 87% and 84.4%, respectively, after roasting at an AS-to-TBBF slag mass ratio of 2:1 and 350℃ for 2 h. The leaching solution was subjected to hydrolysis at 102℃ for 4 h with a Ti hydrolysis ratio of 95.7%and the purity of TiO2 in the calcined hydrolysate reached 98 wt%. 99.7% of aluminium in the Ti-depleted leaching solution was precipitated by using NH3. The carbonation products of Ca and Mg were CaCO3 and (NH4)2Mg(CO3)2·4H2O, respectively. The latter can be decomposed into MgCO3 at 100-200℃ with simultaneous recovery of the NH3 for reuse. In this process, approximately 82.1% of Ca and 84.2% of Mg in the TBBF slag were transformed into stable carbonates and the total CO2 sequestration capacity per ton of TBBF slag reached up to 239.7 kg. The TiO2 obtained can be used directly as an end product, while the Al-rich precipitate and the two carbonation products can act, respectively, as raw materials for electrolytic aluminium, cement and light magnesium carbonate production for the replacement of natural resources. 展开更多
关键词 Mineral carbonation CO2 sequestration Ti-bearing blast furnace slag Ammonium sulphate Titanium dioxide Aluminium oxide
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Recovery of titanium,aluminum,magnesium and separating silicon from titanium-bearing blast furnace slag by sulfuric acid curing-leaching 被引量:2
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作者 Long Wang Liang Chen +5 位作者 Weizao Liu Guoquan Zhang Shengwei Tang hairong yue Bin Liang Dongmei Luo 《International Journal of Minerals,Metallurgy and Materials》 SCIE EI CAS CSCD 2022年第9期1705-1714,共10页
An energy-efficient route was adopted to treat titanium-bearing blast furnace slag(TBBFS)in this study.Titanium,aluminum,and magnesium were simultaneously extracted and silicon was separated by low temperature sulfuri... An energy-efficient route was adopted to treat titanium-bearing blast furnace slag(TBBFS)in this study.Titanium,aluminum,and magnesium were simultaneously extracted and silicon was separated by low temperature sulfuric acid curing and low concentration sulfuric acid leaching.The process parameters of sulfuric acid curing TBBFS were systematically studied.Under the optimal conditions,the recovery of titanium,aluminum,and magnesium reached 85.96%,81.17%,and 93.82%,respectively.The rapid leaching model was used to limit the dissolution and polymerization of silicon,and the dissolution of silicon was only 3.18%.The mechanism of sulfuric acid curing-leaching was investigated.During the curing process,the reaction occurred rapidly and released heat massively.Under the attack of hydrogen ions,the structure of TBBFS was destroyed,silicate was depolymerized to form filterable silica,and titanium,magnesium,aluminum,and calcium ions were replaced to form sulfates and enriched on the surface of silica particles.Titanium,aluminum,and magnesium were recovered in the leaching solution,and calcium sulfate and silica were enriched in the residue after leaching.This method could effectively avoid the formation of silica sol during the leaching process and accelerate the solid-liquid separation. 展开更多
关键词 titanium-bearing blast furnace slag sulfuric acid curing SILICON mechanism
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The fouling properties of SiO2-CaO-P2O5 system in high-temperature rotary kiln phosphoric acid process 被引量:2
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作者 Pan Wu Li Lü +4 位作者 Siyang Tang Changjun Liu hairong yue Wei Jiang Bin Liang 《Chinese Journal of Chemical Engineering》 SCIE EI CAS CSCD 2020年第7期1824-1831,共8页
Kiln phosphoric acid(KPA)technology could produce P2O5 with high purity and has been applied in thermal phosphoric acid industry;however the formation of fouling in the high-temperature rotary kiln restricts the stabl... Kiln phosphoric acid(KPA)technology could produce P2O5 with high purity and has been applied in thermal phosphoric acid industry;however the formation of fouling in the high-temperature rotary kiln restricts the stable and long-term operation.In this paper,the reaction of phosphate ores with gaseous P2O5 was investigated in a high-temperature reactor,and the Ca O-SiO2-P2O5 ternary phase diagram was analyzed to understand the fouling formation mechanism.The results showed that the low-melting-point products,such as Ca(PO3)2and Ca2P2O7,are responsible for the fouling in the KPA process.In addition,a small amount of impurities,e.g.,aluminum and iron,could facilitate the generation of the low-melting-point products and cause serious fouling.Based on the high-temperature SiO2-P2O5 and CaO-SiO2-P2O5 phase diagram analysis,the control of Si/Ca molar ratio(e.g.,Si/Ca=2.0)was found to avoid fouling formation in the kiln.These results could provide the operation parameters of reaction temperature and feeds composition to suppress the fouling in the kiln reactor for the phosphoric acid production in industry. 展开更多
关键词 Thermal phosphoric acid Kiln technology Fouling formation Phase diagram analysis
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Effects of mechanical activation on the digestion of ilmenite in dilute H_2SO_4 被引量:1
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作者 Xiaomei Wang Chun Li +4 位作者 hairong yue Shaojun Yuan Changjun Liu Siyang Tang Bin Liang 《Chinese Journal of Chemical Engineering》 SCIE EI CAS CSCD 2019年第3期575-586,共12页
The commercial sulfate process for pigment production uses concentrated sulfuric acid(N 85 wt% H_2SO_4) as feeding material and discharges 8–10 tons of spend dilute acid(20 wt% H_2SO_4) per ton of product. Re-using s... The commercial sulfate process for pigment production uses concentrated sulfuric acid(N 85 wt% H_2SO_4) as feeding material and discharges 8–10 tons of spend dilute acid(20 wt% H_2SO_4) per ton of product. Re-using spend acid to leach ilmenite can cut the waste emission and save fresh feeding acid. However, the leaching reaction with dilute acid is very slow and the digestion efficiency is fairly low. This paper describes a wet-milling process to enhance the dilute-acid leaching of ilmenite that makes it possible to produce TiO_2 pigment in a more environmentally benign routine. The leaching kinetic study of unmilled ilmenite, dry milled 60 min ilmenite and wet milled 60 min ilmenite was conducted by revision of the shrinking core model(SCM), incorporation of particle size distribution(PSD) into SCM. The results revealed that mechano-chemical activation method significantly increased the leaching efficiency of titanium from 36% to 76% by reducing the particle size and increasing the reaction contact area. On the other hand, the milling process increased the lattice deformation and amorphization of crystalline, which lowered the activation energies in the leaching process. Compared with dry milling operation, wet milling is more effective, the particle size distribution of wet-milled ilmenite was much narrower, smaller, and more uniform. Wet milling of ilmenite makes the leaching reaction with dilute acid(60 wt% H_2 SO_4) practicable and the re-use of spend acid becomes possible and economical. 展开更多
关键词 ILMENITE Mechanical activation SULFURIC-ACID LEACHING Wet MILLING Kinetics
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Study on reactions of gaseous P_2O_5 with Ca_3(PO_4)_2 and SiO_2 during a rotary kiln process for phosphoric acid production 被引量:5
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作者 Qiang Liu Weizao Liu +5 位作者 Li Lü Ruhu Li Bin Liang hairong yue Shengwei Tang Chun Li 《Chinese Journal of Chemical Engineering》 SCIE EI CAS CSCD 2018年第4期795-805,共11页
In a rotary kiln process for phosphoric acid production,the reaction between gaseous phosphorus pentoxide(P2O5)and phosphate ore and silica contained in feed balls(the so-called P2O5"absorption")not only reduces... In a rotary kiln process for phosphoric acid production,the reaction between gaseous phosphorus pentoxide(P2O5)and phosphate ore and silica contained in feed balls(the so-called P2O5"absorption")not only reduces phosphorous recovery but also generates a large amount of low melting-point side products.The products may give rise to formation of kiln ring,which interferes with kiln operation performance.In this study,the reactions of gaseous P2O5with solid calcium phosphate(Ca3(PO4)2),silica(SiO2)and their mixture,respectively,were investigated via combined chemical analysis and various characterizations comprised of X-ray diffraction(XRD),Fourier-transform infrared(FT-IR)spectroscopy,thermogravimetric analysis and differential scanning calorimeter(TG&DSC),and scanning electron microscopy and energy dispersive spectrometer(SEM&EDS).Attentions were focused on apparent morphology,phase transformation and thermal stability of the products of the P2O5"absorption"at different temperatures.The results show that the temperature significantly affected the"absorption".The reaction between pure Ca3(PO4)2 and P2O5 occurred at 500℃.Calcium metaphosphate(Ca(PO3)2)was the primary product at the temperatures≤900℃ with its melting point≤900℃ while calcium pyrophosphate(Ca2P2O7)was obtained over 1000℃,which has a melting point≤1200℃.The"absorption"by pure SiO2 started at 800℃ and the most significant reaction occurred at 1000℃ with formation of silicon pyrophosphate(SiP2O7)product of melting point≤1000℃.Using mixed Ca3(PO4)2and SiO2as raw material,the"absorption"by Ca3(PO4)2 was enhanced due to existence of silica.At 600–700℃,silica was inert to P2O5and thus formed a porous structure in the raw material,which accelerated diffusion of gaseous P2O5inside the mixture.At higher temperatures,the combined"absorption"by calcium phosphate and reaction between silicon dioxide and the"absorption"product calcium pyrophosphate,reinforced the"absorption"by the mixture.Besides,it was found that both Ca(PO3)2and SiP2O7were unstable at high temperatures and would decompose to Ca2P2O7and SiO2,respectively,at over 1000℃ and 1100℃ with the release of gaseous P2O5at the same time. 展开更多
关键词 Kiln phosphoric acid Kiln ring Absorption Calcium metaphosphate Calcium pyrophosphate Back reaction
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Two-stage cyclic ammonium sulfate roasting and leaching of extracting vanadium and titanium from vanadium slag 被引量:1
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作者 Qing Lin Guoquan Zhang +3 位作者 Kun Wang Dongmei Luo Siyang Tang hairong yue 《Chinese Journal of Chemical Engineering》 SCIE EI CAS CSCD 2022年第7期39-47,共9页
Compared with traditional sodium or calcification roasting process for vanadium extraction from raw vanadium slag(V-slag),ammonium sulfate(AS)roasting could reduce about 470℃ roasting temperature and avoid Cl_(2),HCl... Compared with traditional sodium or calcification roasting process for vanadium extraction from raw vanadium slag(V-slag),ammonium sulfate(AS)roasting could reduce about 470℃ roasting temperature and avoid Cl_(2),HCl,sodium-containing waste-water and waste gypsum discharging.To reduce the amount of AS added in vanadium extraction process,an efficient AS two-stage cyclic roasting and acid leaching process was proposed.The result of TG analysis indicates V-slag could be decomposed in 275-380℃ using AS roasting process.Using 2.03:1 total mass ratio of AS to V-slag,90.86%V and 80.54%Ti could be extracted after 380℃ roasting for 30 min and 8%initial concentration of H_(2)SO_(4) leaching at 70℃ for 100 min.XRD analysis indicates V-containing spinel phase in the 1st stage leaching residue would be efficiently decomposed by the cyclic two-stage roasting and leaching process.Furthermore,the valence of V(Ⅲ)in raw V-slag was not changed after the 1st AS roasting stage,but a part of V(Ⅲ)in the 1st leaching residue was oxidized to V(V)after 2nd roasting process. 展开更多
关键词 VANADIUM Titanium ROASTING LEACHING
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Application of pulsed chemical vapor deposition on the SiO_(2)-coated TiO_(2) production within a rotary reactor at room temperature
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作者 Ke Yang Shan Zhong +5 位作者 hairong yue Siyang Tang Kui Ma Changjun Liu Kai Qiao Bin Liang 《Chinese Journal of Chemical Engineering》 SCIE EI CAS CSCD 2022年第5期22-31,共10页
Pulsed chemical vapor deposition(P-CVD)is a promising technology for the surface modification of TiO_(2) particles.For the scale-up application of P-CVD,a custom-designed rotary reactor and corresponding coating proce... Pulsed chemical vapor deposition(P-CVD)is a promising technology for the surface modification of TiO_(2) particles.For the scale-up application of P-CVD,a custom-designed rotary reactor and corresponding coating process at room temperature was developed in the present work.The obtained SiO_(2)-coated TiO_(2) particles were characterized by various measures including high-resolution transmission electron microscope,Fourier transform infrared spectroscopy,X-ray diffraction,etc.The results illustrated that the SiO_(2) films with a thickness of(3.7±0.7)nm were successfully deposited onto the surface of TiO_(2) particles.According to the dye degradation tests and acid solubility measurement,the deposited film can effectively inhibit the photocatalytic activity and enhance the weatherability of the TiO_(2) particles.Zeta potential measurements showed that the SiO_(2)-coated TiO_(2) is possible to be stably dispersed in the pH range of 6.9–11.6.The coating process made the whiteness of TiO_(2) particles decreased slightly but still sufficient(97.3±0.1)for application.Furthermore,the properties of the TiO_(2) particles coated by PCVD were compared with the particles coated by traditional wet chemical deposition.It is shown that the P-CVD can produce thinner but denser films with better photoactivity suppression performance.The developed coating process within the rotary reactor was proved practically feasible and convenient for the scale-up production of SiO_(2)-coated TiO_(2) via P-CVD. 展开更多
关键词 Film Pulsed-CVD Scale-up DEACTIVATION Pigmentary properties
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