The diagrams of stability relations（namely,Predominance area phase diagram,PAPD）of nitride,carbide and oxides in Ti-C-N-O system were plotted by thermodynamic calculation.The optimum conditions and main influence fa...The diagrams of stability relations（namely,Predominance area phase diagram,PAPD）of nitride,carbide and oxides in Ti-C-N-O system were plotted by thermodynamic calculation.The optimum conditions and main influence factors for the synthesis of titanium nitride and titanium carbide by carbothermal reduction in nitrogen atmosphere were discussed.展开更多
Pure Cr2O3 refractories and high Cr2O3 bearing refractories are difficult to sinter in oxidizing atmosphere, but they can be sintered easily in carbon embedded conditions. In the latter case it is attributed to the fo...Pure Cr2O3 refractories and high Cr2O3 bearing refractories are difficult to sinter in oxidizing atmosphere, but they can be sintered easily in carbon embedded conditions. In the latter case it is attributed to the formation of liquid CrO in reducing atmosphere. The thermodynamic calculation shows that the Cr2O3 is reduced by CO at 1 550 ℃ to chromium carbides, which disproves the existence of liquid CrO. This is confirmed by further sintering experiment of the Cr2O3 refractories. Effect of atmosphere on sintering of high Cr2O3 bearing refractories and measures to accelerate the sintering process are discussed based on the experiment and thermodynamic calculation.展开更多
Effects of three anti-explosion agents：fiber,azo amide,and metal aluminum powder,on the anti-explosion property of Al2O3-SiC-C low-cement castables were researched. The mechanism of the anti-explosion agents was stud...Effects of three anti-explosion agents：fiber,azo amide,and metal aluminum powder,on the anti-explosion property of Al2O3-SiC-C low-cement castables were researched. The mechanism of the anti-explosion agents was studied by observing the microstructure of the castables. The results show that all these agents can improve the anti-explosion performance of the low-cement castables. The anti-explosion performance of the castables is the best by composite adding 0.12% fiber,0.05% azo amide,and 0.1% metal aluminum powder. The main anti-explosion mechanism is that these three agents form apparent pores which increase the permeability.展开更多
Hydration mechanism of tabular alumina carbon composites reinforced by Al4C3 in situ reaction with Mg and Al was researched in water steam using super automatic thermostatic water bath from 25 ℃ to 85 ℃. It is shown...Hydration mechanism of tabular alumina carbon composites reinforced by Al4C3 in situ reaction with Mg and Al was researched in water steam using super automatic thermostatic water bath from 25 ℃ to 85 ℃. It is shown that hydration mechanism of the composites is chemical reaction control at 44.3 ℃-84 ℃ in H2O（g）. The hydration was controlled by diffusion from 24.7 ℃ to 33 ℃. The ratio of added Mg/Al influences the HMOR of the composites.The mechanism of HMOR of the composites with different ratios of Mg/Al can be discovered by means of SEM analysis. The active Mg/Al powder and flake graphite inside give the composites outstanding hot strength resulting from the interlocking structure of Al4C3 crystals at high temperature. Besides, the matrix changes into the Al4C3 with high refractoriness. The method of preventing the hydration of tabular alumina carbon composites reinforced by Al4C3 in situ reaction was immersed in the wax at suitable temperature or storing them below 33 ℃ in a dry place or storing them with paraffin-coating.展开更多
Cr2O3 can be sintered well at 1500℃ in carbonembedded condition or H2 atmosphere. But the high chrome bearing refractories can not reach densification when sintered at 1 700℃ .for 10 h in weak reducing atmosphere fo...Cr2O3 can be sintered well at 1500℃ in carbonembedded condition or H2 atmosphere. But the high chrome bearing refractories can not reach densification when sintered at 1 700℃ .for 10 h in weak reducing atmosphere formed by the combustion of fuel, and its ap- parent porosity is about 18%. The high chrome bearing refractories are mainly used in coal gasifiers. The temperature in the furnace is about 1 500℃ and the products are H2 and CO, which are just the sintering conditions of the dense chrome refractories with apparent porosity less than 10%. The high chrome bearing refractories used in coal gasifiers may be sintered again and then shrink, destroying the gasifier lining. The thermodynamic calculation shows that it is safe about the high chrome bearing refractories used in gasifiers. It is also explained that the high chrome bearing refractories can＇t be sintered densely in weak reducing atmosphere formed by the combustion of fuel. The new sintering technologies can be used to improve the bulk density of the high chrome bearing refractories.展开更多
Magnesia-alumina-chrome ramming mixes with same chemical compositions were prepared by using different raw materials such as fused magnesia-chrome synthetic materials and sintered one, wasted bricks and magnesia-alumi...Magnesia-alumina-chrome ramming mixes with same chemical compositions were prepared by using different raw materials such as fused magnesia-chrome synthetic materials and sintered one, wasted bricks and magnesia-alumina spinels. Their physical properties were tested and microstructures were analyzed. The results show that the ramming mixes made of different raw materials bring about different microstructures and properties although the mixes have the same chemical composition, binder content and aggregate size composition.展开更多
The particle size of starting materials, the homogeneity of the carbon/oxide mixtures, and the carbon content are important parameters for a rapid reaction. The influences of technological parameters（carbon particle...The particle size of starting materials, the homogeneity of the carbon/oxide mixtures, and the carbon content are important parameters for a rapid reaction. The influences of technological parameters（carbon particle size, oxide particle size, mixing method, carbon content） on the reaction rate of carbothermal reduction and nitridation of titanium dioxide （TiO2 ） were investigated by a continuous thermo-gravimetric analyzer for large size specimen. The carbon particle size is the most impor tant parameter for a rapid reaction, but carbon particle may have no influence on the morphology of titanium nitride （TiN） powder. Oxide particles are the precursors of TiN powder, but the TiO2 particles size has very little influence on the reaction rate. The carbon content not only influences the reaction rate to some degree, but also influences the purity of TiN powder. The mixing method of the specimen has very little influence on the reaction rate. These results are suitable for other nitrides and carbides prepared by carbothermal reduction method.展开更多
The corrosion resistance of four kinds magnesitechrome bricks against converter salg was investigated by static crucible slag tests. The microstructures of the asdelivered and tested refractories were analyzed by mean...The corrosion resistance of four kinds magnesitechrome bricks against converter salg was investigated by static crucible slag tests. The microstructures of the asdelivered and tested refractories were analyzed by means of SEM and EDS. The results showed that： Different magnesite-chrome bricks have different slag resistances. Generally, the slag resiantance sequence is as follows： rebounded fused magnesite-chrome brick 〉 semi-reboun- ded magnesite-chrome brick 〉 direct-bonded magnesitechrome brick 〉 silicate bonded magnesite-chrome brick. Slag reacts with the periclase of magnesite-chrome refractories, which results in the dissoving of periclase in fayalite slag. However, the complex spinels have superior slag resistance.展开更多
文摘The diagrams of stability relations（namely,Predominance area phase diagram,PAPD）of nitride,carbide and oxides in Ti-C-N-O system were plotted by thermodynamic calculation.The optimum conditions and main influence factors for the synthesis of titanium nitride and titanium carbide by carbothermal reduction in nitrogen atmosphere were discussed.
文摘Pure Cr2O3 refractories and high Cr2O3 bearing refractories are difficult to sinter in oxidizing atmosphere, but they can be sintered easily in carbon embedded conditions. In the latter case it is attributed to the formation of liquid CrO in reducing atmosphere. The thermodynamic calculation shows that the Cr2O3 is reduced by CO at 1 550 ℃ to chromium carbides, which disproves the existence of liquid CrO. This is confirmed by further sintering experiment of the Cr2O3 refractories. Effect of atmosphere on sintering of high Cr2O3 bearing refractories and measures to accelerate the sintering process are discussed based on the experiment and thermodynamic calculation.
文摘Effects of three anti-explosion agents：fiber,azo amide,and metal aluminum powder,on the anti-explosion property of Al2O3-SiC-C low-cement castables were researched. The mechanism of the anti-explosion agents was studied by observing the microstructure of the castables. The results show that all these agents can improve the anti-explosion performance of the low-cement castables. The anti-explosion performance of the castables is the best by composite adding 0.12% fiber,0.05% azo amide,and 0.1% metal aluminum powder. The main anti-explosion mechanism is that these three agents form apparent pores which increase the permeability.
基金Funded by the National Torch Plan of China(No.2005EB031110)the Key Scientific and Technical Innovation Project of Xi’an University of Architecture and Technology(No.zx 0402)
文摘Hydration mechanism of tabular alumina carbon composites reinforced by Al4C3 in situ reaction with Mg and Al was researched in water steam using super automatic thermostatic water bath from 25 ℃ to 85 ℃. It is shown that hydration mechanism of the composites is chemical reaction control at 44.3 ℃-84 ℃ in H2O（g）. The hydration was controlled by diffusion from 24.7 ℃ to 33 ℃. The ratio of added Mg/Al influences the HMOR of the composites.The mechanism of HMOR of the composites with different ratios of Mg/Al can be discovered by means of SEM analysis. The active Mg/Al powder and flake graphite inside give the composites outstanding hot strength resulting from the interlocking structure of Al4C3 crystals at high temperature. Besides, the matrix changes into the Al4C3 with high refractoriness. The method of preventing the hydration of tabular alumina carbon composites reinforced by Al4C3 in situ reaction was immersed in the wax at suitable temperature or storing them below 33 ℃ in a dry place or storing them with paraffin-coating.
文摘Cr2O3 can be sintered well at 1500℃ in carbonembedded condition or H2 atmosphere. But the high chrome bearing refractories can not reach densification when sintered at 1 700℃ .for 10 h in weak reducing atmosphere formed by the combustion of fuel, and its ap- parent porosity is about 18%. The high chrome bearing refractories are mainly used in coal gasifiers. The temperature in the furnace is about 1 500℃ and the products are H2 and CO, which are just the sintering conditions of the dense chrome refractories with apparent porosity less than 10%. The high chrome bearing refractories used in coal gasifiers may be sintered again and then shrink, destroying the gasifier lining. The thermodynamic calculation shows that it is safe about the high chrome bearing refractories used in gasifiers. It is also explained that the high chrome bearing refractories can＇t be sintered densely in weak reducing atmosphere formed by the combustion of fuel. The new sintering technologies can be used to improve the bulk density of the high chrome bearing refractories.
文摘Magnesia-alumina-chrome ramming mixes with same chemical compositions were prepared by using different raw materials such as fused magnesia-chrome synthetic materials and sintered one, wasted bricks and magnesia-alumina spinels. Their physical properties were tested and microstructures were analyzed. The results show that the ramming mixes made of different raw materials bring about different microstructures and properties although the mixes have the same chemical composition, binder content and aggregate size composition.
文摘The particle size of starting materials, the homogeneity of the carbon/oxide mixtures, and the carbon content are important parameters for a rapid reaction. The influences of technological parameters（carbon particle size, oxide particle size, mixing method, carbon content） on the reaction rate of carbothermal reduction and nitridation of titanium dioxide （TiO2 ） were investigated by a continuous thermo-gravimetric analyzer for large size specimen. The carbon particle size is the most impor tant parameter for a rapid reaction, but carbon particle may have no influence on the morphology of titanium nitride （TiN） powder. Oxide particles are the precursors of TiN powder, but the TiO2 particles size has very little influence on the reaction rate. The carbon content not only influences the reaction rate to some degree, but also influences the purity of TiN powder. The mixing method of the specimen has very little influence on the reaction rate. These results are suitable for other nitrides and carbides prepared by carbothermal reduction method.
文摘The corrosion resistance of four kinds magnesitechrome bricks against converter salg was investigated by static crucible slag tests. The microstructures of the asdelivered and tested refractories were analyzed by means of SEM and EDS. The results showed that： Different magnesite-chrome bricks have different slag resistances. Generally, the slag resiantance sequence is as follows： rebounded fused magnesite-chrome brick 〉 semi-reboun- ded magnesite-chrome brick 〉 direct-bonded magnesitechrome brick 〉 silicate bonded magnesite-chrome brick. Slag reacts with the periclase of magnesite-chrome refractories, which results in the dissoving of periclase in fayalite slag. However, the complex spinels have superior slag resistance.
