Modification of BCC phase and the enhanced reversible hydrogen storage properties of Ti-V-Fe-Mn alloys with varied V/Fe ratios

Ti-V-based alloys are proved of huge potential in storing hydrogen,but the incomplete reversible hydrogen storage capacity caused by overstability of V hydride has limited the large-scale application.In this study,Ti_(32)V_(40+x)Fe_(23-x)Mn_(5)(x=0,4,8,12,at.%)alloys were designed,and the effects of V/Fe ratio on phase constitution and hydrogen storage properties were investigated.The main phase of the alloys is body-centered cubic(BCC)phase,and the lattice constants of the BCC phase decrease with the decrease of V/Fe ratio.Moreover,C14 Laves phase exists in alloys with a Fe content of 19at.%to 23at.%.For hydrogenation,the C14 Laves phase can accelerate the hydrogen absorption rate,but the hydrogen absorption capacity is reduced.With the decrease of V/Fe ratio,the hydride gradually destabilizes.Owing to its large lattice constant and high hydrogen absorption phase content,the Ti_(32)V_(52)Fe_(11)Mn_(5)alloy shows the most enhanced hydrogen storage properties with hydrogenation and dehydrogenation capacities of 3.588wt.%at 298 K and 1.688wt.%at 343 K,respectively.The hydrogen absorption capacity of this alloy can be reserved to 3.574wt.%after 20 cycles of hydrogen absorption and desorption.

在两步CeO_(2)修饰的多孔YSZ-Al_(2)O_(3)管上制备高渗透性和热稳定性Pd膜

采用化学镀技术在经过不同修饰方式后的多孔YSZ-Al_(2)O_(3)管上沉积Pd膜。采用SEM、AFM、XRD和气体渗透测试方法研究不同修饰方式对多孔YSZ-Al_(2)O_(3)管表面质量及Pd复合膜渗透性能的影响。结果表明,经两步CeO_(2)修饰后,多孔YSZ-Al_(2)O_(3)管表面具有更小的孔径分布和粗糙度。经两步CeO_(2)修饰后的多孔管上沉积的Pd膜在500℃、700 kPa压差下具有更高的氢渗透流量(0.549 mol·m^(-2)·s^(-1))和H_(2)/N2选择性(14241)。不同热循环测试和1000h持久渗透测试结果表明,在经两步CeO_(2)修饰后的多孔管上沉积的Pd膜具有较高的渗透稳定性。

Microstructures,micro-segregation and solidification path of directionally solidified Ti-45Al-5Nb alloy

To investigate the effect of solidification parameters on the solidification path and microstructure evolution of Ti-45Al-5Nb(at.%) alloy, Bridgman-type directional solidification and thermodynamics calculations were performed on the alloy. The microstructures, micro-segregation and solidification path were investigated.The results show that the β phase is the primary phase of the alloy at growth rates of 5-20 μm·s^(-1) under the temperature gradients of 15-20 K·mm^(-1), and the primary phase is transformed into an α phase at relatively higher growth rates(V >20 μm·s^(-1)). The mainly S-segregation and β-segregation can be observed in Ti-45Al-5Nb alloy at a growth rate of 10 μm·s^(-1) under a temperature gradient of 15 K·mm^(-1). The increase of temperature gradient to 20 K·mm^(-1) can eliminate β-segregation, but has no obvious effect on S-segregation. The results also show that 5 at.% Nb addition can expand the β phase region, increase the melting point of the alloy and induce the solidification path to become complicated. The equilibrium solidification path of Ti-45Al-5Nb alloy can be described as L L→β L+β L+β→αα+β_R β→ααα→γα+γα→α_2+γγ_R+(α_2+γ), in which β_R and γ_R mean the residual β and

Eliminating shrinkage defects and improving mechanical performance of large thin-walled ZL205A alloy castings by coupling travelling magnetic fields with sequential solidification

ZL205 A alloys with large thin-walled shape were continuously processed by coupling travelling magnetic fields(TMF)with sequential solidification,to eliminate the shrinkage defects and optimize the mechanical performance.Through experiments and simulations,the parameter optimization of TMF and the influence on feeding behavior,microstructure and properties were systematically studied.The results indicate that the magnetic force maximizes at the excitation current of 20 A and frequency of 200 Hz under the experimental conditions of this study,and increases from center to side-walls,which is more convenient to process thin-walled castings.TMF can break secondary dendritic arm and dendrites overlaps,widen feeding channels,prolong the feeding time,optimize the feeding paths,eliminate shrinkage defects and improve properties.Specifically,for as-cast state,TMF with excitation current of 20 A increases ultimate tensile strength,elongation and micro-hardness from 186 MPa,7.3%and 82.1 kg/mm^(2) to 221 MPa,11.7%and 100.5 kg/mm^(2),decreases porosity from 1.71%to 0.22%,and alters brittle fracture to ductile fracture.

Improvement of microstructure and mechanical properties of TiAl-Nb alloy by adding Fe element

In order to improve mechanical properties and optimize composition of TiAl-Nb alloys, Ti46 Al5 Nb0.1 B alloys with different contents of Fe(0, 0.3, 0.5, 0.7, 0.9, and 1.1 at.%) were prepared by melting. Macro/microstructure and compression properties of the alloys were systematically investigated. Results show that Fe element can decrease the grain size, aggravate the Al-segregation and also form the Fe-rich B2 phase in the interdendritic area. Compressive testing results indicate that the Ti46 Al5 Nb0.1 B0.3 Fe alloy shows the highest ultimate compressive strength and fracture strain, which are 1869.5 MPa and 33.53%, respectively. The improved ultimate compression strength is ascribed to the grain refinement and solid solution strengthening of Fe, and the improved fracture strain is due to the reduced lattice tetragonality of γ phase and grain refinement of the alloys. However, excessive Fe addition decreases compressive strength and fracture strain, which is caused by the severe Al-segregation.

Microstructure and properties of novel quinary multi-principal element alloys with refractory elements

Five equiatomic alloys(Ti Zr Hf VNb, Ti Zr Hf VTa, Ti Zr Nb Mo V, Ti Zr Hf Mo V and Zr Nb Mo Hf V) composed of five elements with high melting temperature, respectively were prepared by arc-melting to develop a novel high temperature alloy. The five alloys exhibit different dendritic and interdendritic morphologies. The Ti Zr Hf VNb, Ti Zr Hf VTa and Ti Zr Nb Mo V alloys formed disordered solid solution phases with body-centered cubic structure, and exhibited high compressive strength and good plasticity. The Ti Zr Hf Mo V and Zr Nb Mo Hf V alloys are composed with Laves phase(Hf Mo2) and disordered solid solution phases with body-centered cubic structure. The Ti Zr Hf Mo V and Zr Nb Mo Hf V alloys are harder and more brittle than the other three alloys due to the existence of hard and brittle Laves phases. At high temperatures, the strength decreases to below 300 MPa for the Ti Zr Hf VNb and Ti Zr Hf Mo V alloys. Solution strengthening is the primary strengthening mechanism of the Ti Zr Hf VNb, Ti Zr Hf VTa and Ti Zr Nb Mo V alloys, and brittle Laves phase is the main cause for the low ductility of the Ti Zr Hf Mo V and Zr Nb Mo Hf V alloys.

Microstructural evolution of Al-Cu-Li alloys with different Li contents by coupling of near-rapid solidification and two-stage homogenization treatment

Microstructural improvement of Al-Cu-Li alloys with high Li content plays a critical role for the acquisition of excellent mechanical properties and ultra-low density.In this regard,the Al-Cu-Li alloy castings with high Li content from 1.5 wt.%to 4.5 wt.%were prepared by near-rapid solidification,followed by two-stage homogenization treatment(490℃/16 h and 530℃/16 h).The microstructural evolution and solidification behavior of the as-cast and homogenized alloys with different Li contents were systematically studied by combining experiments with calculations by Pandat software.The results indicate that with the increase of Li content,the grain sizes decrease,the solution ability of Cu in the matrixα-Al phase increases,while the content of secondary dendrites increases and the precipitated phases change from low melting point phases to high melting point phases under the near-rapid solidification.Additionally,by the coupling of near-rapid solidification and two-stage homogenization,the metastable precipitated phases(Al7Cu4Li and AlCu3)can be dissolved effectively in the alloys with Li content of 1.5 wt.%-2.5 wt.%;moreover,the stable precipitated phases(Al6CuLi3 and Al2CuLi)uniformly distribute at the grain boundaries in the alloys with Li content of 3.5 wt.%-4.5 wt.%.As a result,the refined and homogenized microstructure can be obtained.

A high-Nb TiAl alloy with highly refined microstructure and excellent mechanical properties fabricated by electromagnetic continuous casting

In the present research, microstructure refinement of a high-Nb TiAl alloy （Ti-48Al-8Nb-0.15B） was realized by means of the electromagnetic continuous casting （EMCC） technique. The microstructure of an ingot obtained by EMCC was analyzed using scanning electron microscopy （SEM）. As compared with the raw as-cast alloy, the obtained EMCC alloy presented a much finer microstructure with lamellar colonies with a mean size of about 50-70 μm because the electromagnetic stirring broke initial dendrites and enhanced the heterogeneous nucleation. As the grains were refined, the properties of the TiAl alloy were improved significantly. This implies that the EMCC technique could offer the possibility of application for high-Nb TiAl alloys with a refined microstructure and excellent properties to be used as a structural material.

Effect of Zr on microstructure and mechanical properties of binary TiAl alloys

Ti43Al and Ti47Al alloys with different contents of zirconium were prepared by non-consumable vacuum arc melting furnace.The microstructure and mechanical properties were investigated.The results showed that Zr had no obvious effect on microstructure morphology of Ti43Al,while that of Ti47Al was modified from dendrites into equiaxed grains.The addition of Zr could refine the grains.Zr promoted the formation ofγphase significantly and the solubility values of Zr inγphase were 12.0%and 5.0%(molar fraction)in Ti43Al and Ti47Al,respectively.Zr-richγphase mainly formed throughβ→γin Ti43Al-xZr(molar fraction,%)andβ→α→γin Ti47Al-xZr(molar fraction,%).Fine-grain strengthening and solution strengthening were beneficial to improving the compressive strength while severe micro-segregation was detrimental to compressive properties.Large solubility of Zr was bad for ductility of alloys as well.The maximum compressive strengths of Ti43Al-xZr and Ti47Al-xZr were 1684.82 MPa(x=5.0%)and 2158.03 MPa(x=0.5%),respectively.The compressive strain fluctuated slightly in Ti43Al-xZr and reached the maximum value of 35.24%(x=0.5%)in Ti47Al-xZr.Both alloys showed brittle fracture.

Effect of growth rate on microstructure and microhardness of directionally solidified Ti-44Al-5Nb-1.5Cr-1.5Zr-1Mo-0.1B alloy

The effect of growth rates (V=2-50 μm·s-1) on microstructure and microhardness of directionally solidified Ti-44Al-5Nb-1.5Cr-1.5Zr-1Mo-0.1B (at.%) alloy at a constant temperature gradient (G=18 K·mm-1) was investigated. Results indicated that β phase was the primary phase of the directionally solidified Ti-44Al-5Nb-1.5Cr-1.5Zr-1Mo-0.1B alloy. As the growth rate increases, the solid/liquid interface turns from cellular growth to dendric growth. The interlamellar spacing (λs) decreases with the increase of growth rate according to the relationship of λs=3.39V -0.31. The solidification segregation occurs due to the enrichment of β-stabilizing element Nb, Cr in primary β phase during solidification;moreover, the degree of the segregation increases with the growth rate, resulting in the emergence of B2 phase in lamellar colonies at high growth rates. The microhardness (Hv) grows with the growth rate based on the equation of HV=328.69V 0.072, which mainly attributes to the microstructure refinement.

Dependency of microstructure and microhardness on withdrawal rate of Ti-43Al-2Cr-2Nb alloy prepared by electromagnetic cold crucible directional solidification

The intermetallic Ti-43Al-2Cr-2Nb(at.%)alloy was directionally solidified in an electromagnetic cold crucible with different withdrawal rates(V)ranging from 0.2 to 1.0 mm·min^(-1),at a constant temperature gradients(G=18 K·mm^(-1)).Macrostructures of the alloy were observed by optical microscopy.Microstructures of the alloy were characterized by scanning electron microscopy(SEM)in back-scattered electron mode and transmission electron microscopy.Results showed that morphologies of macrostructure depend greatly on the applied withdrawal rate.Continuous columnar grains can be obtained under slow withdrawal rates ranging from 0.2 to 0.6 mm·min^(-1).The microstructure of the alloy was composed ofα_(2)/γlamellar structures and a small number of mixtures of B2 phases and blockyγphases.The columnar grain size(d)and interlamellar spacing(λ)decrease with an increasing withdrawal rate.The effect of withdrawal rate on microhardness was also investigated.The microhardness of the directional y solidified Ti-43Al-2Cr-2Nb alloy increases with an increase in withdrawal rate.This is mainly attributed to the increase of B2 andα_(2) phases as well as the refinement of lamellae.

Influence of laser parameters on segregation of Nb during selective laser melting of Inconel 718

A transient three-dimensional powder-scale model was established for understanding the flow field and mass transfer within the molten pool during the selective laser melting(SLM)of Inconel 718 alloy by considering some important physical phenomena,such as,a transition from powder to solid,nonlinearities produced by temperature-dependent materials’properties,and fluid flow in the calculation.The influence of laser power or scanning speed on the flow field and cooling rate was discussed in detail.The simulation results reveal that the motion of molten pool and higher cooling rate promote the mass transfer and benefit the solute distribution by increasing laser power.However,with increasing the scanning speed,the melt flow speed and cooling rate are elevated,resulting in an agglomeration of the solute elements,which is ascribed to the shorter dwelling time of liquid.Therefore,the segregation of Nb can be effectively suppressed by increasing laser power or decreasing scanning speed,which can decrease the dwelling time of liquid.

Effect of boron on microstructure and mechanical properties of cast Ti-44Al6-Nb ingots

In order to improve the mechanical properties of Ti Al alloys, especially the ductility at room temperature, and to study the effect of boron(B) on Ti Al alloys, different contents(0, 0.1, 0.3, 0.6, 0.9, 1.2, at.%) of B were added into Ti-44Al-6Nb alloys to prepare ingots. The surface quality, macrostructure, microstructure, compressive properties and fracture surface of the ingots were studied. The results show that B has little influence on the surface quality except that there are some dark spots on the surface when the content of B is 0.9%. B can refine the grains. The average grain size decrease from about 0.8 mm to 0.088 mm with increasing B content. Meanwhile, the grain morphology of these ingots changes from big equiaxed grains with lamellars to fine equiaxed grains. When the content of B is 1.2%, the primary Ti B2 phase forms in the liquid phase and increases the nucleation rate, leading to further refinement of the grains. The compressive testing results show that B can increase the strength and the ductility, the compressive strength and compressibility can reach 2,037.8 MPa and 26.7% from 1,156.2 MPa and 10.2% when the boron content is 0.6%, which is resulted from grain refining and grain boundary strengthening. It is found that the compressive strength and the compressibility are relatively stable when the B content is more than 0.3%.

Effect of excitation current intensity on mechanical properties of ZL205A castings solidified under a traveling magnetic field

The effect of excitation current intensity on the mechanical properties of ZL205 A castings solidified under a traveling magnetic field was studied. The results of the experiment indicate that the excitation current intensity of the traveling magnetic field has a great influence on the mechanical properties of the ZL205 A castings. When the excitation current intensity is 15 A, the tensile strength and elongation of ZL205 A alloy castings increase 27.2% and 67.7%, respectively, compared with those of the same alloy solidified under gravity. The improvement of mechanical properties is attributed to the decrease of micro-porosity in the alloy. Under the traveling magnetic field, the feeding pressure in the alloy melt before solidification can be enhanced due to the electromagnetic force. Moreover, the melt flow induced by the traveling magnetic field can decrease the temperature gradient. The feeding resistance will be increased because the temperature gradient decrease. So traveling magnetic field has an optimum effect on feeding.

Microstructure and mechanical properties of Ni3Al intermetallics prepared by directional solidification electromagnetic cold crucible technique

The present work focused on the Ni_3Al-based alloy with a high melting point. The aim of the research is to study the effect of withdrawal rate on the microstructures and mechanical properties of directionally solidified Ni-25 Al alloy. Ni_3 Al intermetallics were prepared at different withdrawal rates by directional solidification(DS) in an electromagnetic cold crucible directional solidification furnace. The DS samples contain Ni_3 Al and Ni Al phases. The primary dendritic spacing(λ) decreases with the increasing of withdrawal rate(V), and the volume fraction of Ni Al phase increases as the withdrawal rate increases. Results of tensile tests show that ductility of DS samples is enhanced with a decrease in the withdrawal rate.

Effect of competitive crystal growth on microstructural characteristics of directionally solidified nickel-based single crystal superalloy

Directionally solidified single crystal superalloy test bars were prepared by the spiral grain selection method.The microstructural evolution and orientation characteristics of the starter block and spiral part were studied,and the influence of the competitive growth of crystals on the microstructural characteristics was analyzed.The results show that the divergent grain groups,with small size and randomly oriented grains,appear at the bottom of the start block due to the chilling effect,which is an important area for competitive growth.As the height of the starter block increases,the primary dendrite spacing increases,and the grain density decreases;furthermore,the proportion of grains with an orientation deflection angle less than 10°gradually increases.The<001>texture gradually becomes stronger as the height of the starter block increases,which indicates that the competitive growth of crystals gradually weakens.At the initial stage of the crystal selection in the spiral part,the obstacle of adjacent grains and spiral passage is the main working mechanism.The grains located at the inner side of the front edge of the spiral passage have the growth advantage.The single crystal screening process is achieved at about two-thirds of the spiral height,and the single crystal with the orientation deviation angle of 6.7°from the casting axis is prepared.

High-temperature deformation resistance and creep resistance of a TiAl-based alloy fabricated by cold crucible directional solidification technology

In order to improve the high-temperature deformation resistance and creep resistance of TiAl-based alloys,cold crucible directional solidification(CCDS)technology was employed.Aβ-type TiAl-based alloy with the nominal composition of Ti44Al6Nb1Cr2V was prepared using the optimized CCDS parameters of 45 kW input power and 0.5 mm·min^-1 solidification rate.Thermo-compression testing was utilized to evaluate the hightemperature deformation resistance and creep resistance of the CCDS Ti44Al6Nb1Cr2V alloy.Results show that the CCDS Ti44Al6Nb1Cr2V alloy billets contain aligned columnar grains and a high percentage of small-angle lamellae.Thermo-compression testing results in the radial direction of the CCDS alloy show a much higher peak stress than other reported results in similar conditions.The much higher hardening exponent and deformation activation energy are obtained,corresponding to the excellent high-temperature deformation resistance and creep resistance,which are because of the hard-oriented grains,weaker stress-strain coordination capability of lamella structure and relatively more hysteretic dynamic recrystallization.Thermo-compression testing results in the longitudinal direction of the CCDS Ti44Al6Nb1Cr2V alloy show the much higher peak stress than that in the radial direction,indicating the better high-temperature deformation resistance and creep resistance attributed to the hard-oriented lamellae in this condition.

Introduction of rare-earth element Sc in alloy design to modify wear features of dual-phase high-entropy alloy

Tailoring the alloy composition,which induces the hard secondary phase to increase hardness and strength to improve the wear features,is a feasible approach for developing wear-resistant metal materials.Here,a group of(AlCoCrFeNi)_(100–x)Sc_(x)(x=0–2.0,at%)high-entropy alloys(HEAs)are designed and the phase compositions and wear behaviors are explored.Sc-doped HEA series contain the primary body-centered cubic(BCC)and eutectic phases,in which the eutectic phase is composed of the alternately grown BCC and Laves phases.Sc addition promotes the diffusion of Ni atoms from BCC phase to form the Sc-rich Laves phase at the grain boundaries.Vickers hardness increases due to solid solution strengthening and second phase strengthening.And the second phase strengthening plays a more significant role relative to solid solution strengthening.Laves phase and the oxides caused by wear heating prevent the direct contact between friction pair and HEAs,thus inducing a decreased wear rate from 6.82×10^(−5) to 3.47×10^(−5)m^(3)·N^(−1)·m^(−1).Moreover,the wear mechanism changes from adhesive wear,abrasive wear and oxidative wear to abrasive wear and oxidative wear.

A Hf-doped dual-phase high-entropy alloy: phase evolution and wear features

Initially defined high entropy alloys(HEAs)usually exhibit a single-phase solid-solution structure.However,two and/or more types of phases in HE As possibly induce the desired microstructure features,which contribute to improving the wear properties of HE As.Here,we prepare a series of(AlCoCrFeNi)_(100-x)Hf_(x)(x=0,2,4and 6;at%) HEAs and concern their phase compositions,micro structures and wear properties.Hf leads to the formation of(Ni,Co)_(2)Hf-type Laves phase and tailors the microstructure from a body-centered cubic(BCC) singlephase structure to a hypoeutectic structure.An increased hardness from~HV 512.3 to~HV 734.1 is due to solid-solution strengthening,grain refinement strengthening and precipitated phase strengthening.And a few oxides(Al_(2)O_(3)+Cr_(2)O_(3)) caused by the wear heating contribute to an 85.5% decrease in wear rate of the HEA system from6.71×10^(-5) to 0.97×10^(-5) m^(3)·N^(-1)·m^(-1).In addition,Hf addition changes the wear mechanism from abrasive wear,mild oxidative wear and adhesive wear to oxidative wear and adhesive wear.

Diversification of interfaces triggered hydrogen storage properties enhancement

Dual effects of grain refinement and alloying are achieved and the mechanism of"diverse interfaces reinforcement"for hydrogen storage Mg alloys is first revealed.An interface reinforced Mg-Y-Zn-Al alloy for hydrogen storage is fabricated.This work figures out that the adventurous Al-rich phase exhibits an ordered face-centered cubic(FCC)structure with composition of(31±2)at%Y-(28±1)at%Zn-(41±3)at%Al,i.e.,Y_(3)Zn_(3)Al_(4),and an incoherent interface between Y3Zn3Al4phase and Mg substrate is observed.