Investigation of bubbles escape behavior from low basicity mold flux for high-Mn high-Al steels using 3D X-ray microscope

During the continuous casting process of high-Mn high-Al steels,various types of gases such as Ar need to escape through the top of the mold.In which,the behavior of bubbles traversing the liquid slag serves as a restrictive link,closely associated with viscosity and the thickness of liquid slag.In contrast to two-dimensional surface observation,three-dimensional(3D)analysis method can offer a more intuitive,accurate,and comprehensive information.Therefore,this study employs a 3D X-ray microscope(3D-XRM)to obtained spatial distribution and 3D morphological characteristics of residual bubbles in mold flux under different basicity of liquid slag,different temperatures,and different holding times.The results indicate that as basicity of slag increases from 0.52 to 1.03,temperature increases from 1423 to 1573 K,the viscosity of slag decreases,the floating rate of bubbles increases.In addition,when holding time increases from 10 to 30 s,the bubbles floating distance increases,and the volume fraction and average equivalent sphere diameter of the bubbles solidified in the mold flux gradually decreases.In one word,increasing the basicity,temperature,and holding time leading to an increase in the removal rate of bubbles especially for the large.These findings of bubbles escape behavior provide valuable insights into optimizing low basicity mold flux for high-Mn high-Al steels.

Impacts of dietary supplementation of bamboo vinegar and charcoal powder on growth performance,intestinal morphology,and gut microflora of large-scale loach Paramisgurnus dabryanus

Although accumulating data demonstrate that dietary supplementation of bamboo vinegar and charcoal powder(BVC)can significantly strengthen the immunity and boost the growth of domestic animals,its application potency still awaits verification in commercial fish species such as the large-scale loach Paramisgurnus dabryanus.The impacts of 90-day dietary supplementation of 1%and 2%BVC on survival and growth performance of the loach,and on the intestinal morphological characteristics and gut microflora were analyzed.Our data show that the large-scale loach supplied with BVC at the experimental doses had significant higher survival rates and better growth performance(indicated by greater weight gain(1.13–1.14 times),higher specific growth rate(1.04 times),and lower feed conversion ratio(0.88–0.89 times))compared to that of the control(P<0.05).Histological examination revealed significant longer villus(3.22–5.54 times),deeper crypt(1.77–1.87 times),and thicker muscle(1.59–3.17 times)in the intestines of large-scale loach fed with BVC(P<0.05).Furthermore,we found that the gut microflora consisted of significantly fewer proportions of potential pathogenic bacterial species(Aeromonas veronii and Escherichia coli),but significantly greater proportions of beneficial microbes(Lactococus raffinolactis and Faecalibacterium prausnitzii).Therefore,dietary intake of BVC can promote intestinal tract development and optimize gut microflora,by which the survival and growth of large-scale loach may be improved.

Simulation research on monomer agglomeration of nonmetallic inclusions in steel with a diffusion limited aggregation model

The monomer agglomeration of nonmetallic inclusions was simulated with a diffusion limited aggregation （DLA） model of the fractal theory. The simulation study with a random two-dimensional diffusion was carried out. The results indicate that the DLA model can be used for the simulation of agglomeration behavior of the cluster-type inclusions. The morphology of clusters was observed with SEM and compared with the simulated agglomerates. The modelling procedure of the DLA model is applicable for the agglomeration process. The uncertainty of agglomeration process and the persuasive average agglomerative ratio was analyzed. The factors about the agglomerative ratio with the collision path distance and the size of particles or seed were discussed. The adherence of the nonmetallic inclusions on the dam, the weir and the walls of a tundish, and the absorption of inclusions by stopper or nozzle were also discussed.

Online forecasting model of tundish nozzle clogging

A nozzle clogging online forecasting model based on hydrodynamics engineering was developed, in which the actual flow rate was calculated from the mold width, thickness, and casting speed. There is a linear relationship between the theoretical flow rate and the slide gate opening ratio as the molten steel level, argon flow rate, and the top slag weight are kept constant, and the relationship can be obtained by regression of the data collected at the beginning of the first heat in each casting sequence when the nozzle clogging does not occur. Then, during the casting, the theoretical flow rate can be calculated at intervals of one second. Comparing the theoretical flow rate with the actual flow rate, the online nozzle clogging ratio can be obtained at intervals of one second. The computer model based on the conception of the nozzle clogging ratio can display the degree of the nozzle clogging intuitively.

Numerical simulation of A1203 deposition at a nozzle during continuous casting

The effects of various factors, such as argon flow rate and slide gate opening ratio, on the alumina deposition rate were researched by the numerical simulation method. The pressure in the nozzle is significantly affected by argon flow rate and slide gate opening ratio. To keep positive pressure in the nozzle, the argon flow rate should be increased with a decrease in slide gate opening ratio. The effect of argon flow rate on the alumina deposition rate depends on the condition of opening ratio or casting speed. The effect of increasing the argon flow rate on the deposition rate is not obvious when the opening ratio is small. The A1203 deposition rate decreases significantly with an increase in argon flow rate when the argon flow rate is low, but it decreases slowly when the argon flow rate reaches a certain value. The alumina deposition rate is linear with alumina content at different slide gate opening ratios and argon flow rates. The observed thickness of the deposition layer at the bottom and outlet of a real clogged nozzle is almost equal to the result of the numerical simulation.

Investigation of the solute transportation coupled with heat transfer and fluid flow during twin-roll strip casting process

Mathematical model of solute [C] distribution in twin-roll strip casting process has been setup successfully with Calcosoft for the first time. Simulation result shows that in the center of the molten steel pool between the two rolls there is a vortex flow, which is a solute enriched area. But the highest solute concentration position is at the solidification front of the columnar grain zone near the cooling roll surface. Another solute enriched position is in the back flow above the nip point. Combined with the formation mechanism of microstruoture in final as cast strip, analysis shows that solute enriched area is in the transitional area between columnar and equiaxed grain zone.

Effect of Gas Injection on Fluid Flow in Mold

A mathematical and physical model was adopted to compute the fluid flow distribution in case of localgas holdup in mold. The photography was used to show the fluid field. The predicted flow patterns show. reasonableagreement with experiment observations using actual water model.

Nonmetallic inclusions in SUS304 strip produced by twin-roll strip casting

The shape, type, content, and dimension of nonmetallic inclusions in SUS304 strip produced by twin-roll strip casting were studied using scanning electron microscopy （SEM）. The results show that the inclusions are mainly spherical Al2O3 and complex oxides composed of MnO, Al2O3 , and SiO2. The percentage of fine oxides smaller than 3 μm reaches up to 51.8%. The theoretical calculations show that fine oxides have precipitated during solidification. Therefore, it is concluded that during twin-roll strip casting, because of high cooling rate, the size of inclusions precipitated during solidification decreases, and the amount increases.