Even though biodissolution of chalcopyrite is considered to be one of the key contributors in the formation of acid mine drainage(AMD),there are few studies to control AMD by inhibiting chalcopyrite biodissolution.The...Even though biodissolution of chalcopyrite is considered to be one of the key contributors in the formation of acid mine drainage(AMD),there are few studies to control AMD by inhibiting chalcopyrite biodissolution.Therefore,a novel method of using hematite to inhibit chalcopyrite biodissolution was proposed and verified.The results indicated that chalcopyrite biodissolution could be significantly inhibited by hematite,which consequently decreased the formation of AMD.In the presence of hematite,the final biodissolution rate of chalcopyrite decreased from 57.9%to 44.4%at 20 day.This in turn suggested that the formation of AMD was effectively suppressed under such condition.According to the biodissolution results,mineral composition and morphology analyses,and electrochemical analysis,it was shown that hematite promoted the formation and accumulation of passivation substances(jarosite and Cu2-xS)on chalcopyrite surface,thus inhibiting the biodissolution of chalcopyrite and limiting the formation of AMD.展开更多
The effects of visible light and Cd^2+ion on chalcopyrite bioleaching in the presence of Acidithiobacillus ferrooxidans(A.ferrooxidans)were studied by scanning electron microscopy(SEM),synchrotron radiation X-ray diff...The effects of visible light and Cd^2+ion on chalcopyrite bioleaching in the presence of Acidithiobacillus ferrooxidans(A.ferrooxidans)were studied by scanning electron microscopy(SEM),synchrotron radiation X-ray diffraction(SR-XRD),and X-ray photoelectron spectroscopy(XPS).The results of bioleaching after 28 days showed that the copper dissolution increased by 4.96%with only visible light,the presence of Cd2+alone exerted slight inhibition effect on chalcopyrite dissolution and the concentration of dissolved copper increased by 14.70%with visible light and 50 mg/L Cd^2+.The results of chemical leaching showed that visible light can promote the circulation of iron.SEM results showed that Cd^2+promoted the attachment of A.ferrooxidans on chalcopyrite surface under visible light.SR-XRD and XPS results indicated that visible light and Cd^2+promoted chalcopyrite dissolution,but did not inhibit the formation of passivation.Finally,a model of synergistic catalysis mechanism of visible light and Cd2+on chalcopyrite bioleaching was proposed.展开更多
The effects of photogenerated-hole scavengers(ascorbic acid,oxalic acid,humic acid and citric acid)on chalcopyrite bioleaching in the presence of visible light were studied using Acidithiobacillus ferrooxidans(A.ferro...The effects of photogenerated-hole scavengers(ascorbic acid,oxalic acid,humic acid and citric acid)on chalcopyrite bioleaching in the presence of visible light were studied using Acidithiobacillus ferrooxidans(A.ferrooxidans).Four sets of bioleaching experiments were performed:(1)visible light+0 g/L scavenger,(2)visible light+0.1 g/L of different scavenger(ascorbic acid,oxalic acid,humic acid and citric acid),(3)dark+0.1 g/L of different scavenger(ascorbic acid,oxalic acid,humic acid and citric acid),and(4)dark+0 g/L scavenger(control group).The results showed that ascorbic acid and oxalic acid could act as photogenerated-hole scavengers and significantly enhance chalcopyrite bioleaching under visible light.The dissolved copper in the light group without scavenger was only 18.7%higher than that of the control group.The copper extraction rates of the light groups with oxalic acid and ascorbic acid were respectively 30.1%and 32.5%higher than those of the control group.Scanning electron microscopy(SEM),X-ray diffraction(XRD)and Fourier transform infrared spectroscopy(FT-IR)analyses indicated that ascorbic acid and oxalic acid as photogenerated-hole scavenger could capture photo-generated holes and inhibit jarosite formation on the chalcopyrite surface,thereby enhancing bioleaching of chalcopyrite under visible light.展开更多
The oxidation roasting process of molybdenum concentrate has significant advantages in industrial applications.However,utilization of low-grade mineral has many problems because it is more complex than the standard co...The oxidation roasting process of molybdenum concentrate has significant advantages in industrial applications.However,utilization of low-grade mineral has many problems because it is more complex than the standard concentrate.In this study,the oxidation behaviors of powdery rhenium-bearing low-grade molybdenum concentrate were investigated through thermodynamic calculation,roasting experiments,thermogravimetric analysis,and phase analysis.The results obtained show that oxidation of MoS2 begins at 450℃,and MoO3 reacts with metal-oxide forming molybdate at 600℃.Finally,MoO3 can be dissolved in ammonia with a maximum content of approximately 80%.The volatile speed of Re was considerably slower than the oxidation speed of MoS2 because the nonvolatile products ReO2 and ReO3 were generated in reactions among MoS2,SO2,and Re2O7.The final volatilization rate of Re was almost 70%.This study determined the problems related to the roasting of low-grade molybdenum concentrate,which lays the scientific foundations for subsequent enhancement of molybdenum and rhenium extraction.展开更多
This study investigated the promotion effect of A.ferrooxidans on complex heavy metals coprecipitation process.A.ferrooxidans significantly enhanced the ferrous oxidation,which also promoted the formation of iron-oxyh...This study investigated the promotion effect of A.ferrooxidans on complex heavy metals coprecipitation process.A.ferrooxidans significantly enhanced the ferrous oxidation,which also promoted the formation of iron-oxyhydroxysulphate.Cu(II)concentration reduced to0.058mmol/L in A.ferrooxidans inoculated system,and Cd also reduced to the lowest concentration(0.085mmol/L).Pb was mainly immobilized as anglesite and iron-oxyhydroxysulphate promoted the removal of remanent Pb in solution.The precipitates are characterized by XRD,SEM,and FTIR analysis.The main component of the iron-oxyhydroxysulphate was well crystallized jarosite.A.ferrooxidans contributed to the formation of schwertmannite in later monovalent cation lack stage.Higher ferrous iron oxidation rate and Fe(III)supply rate in A.ferrooxidans inoculated system facilitated polyhedron crystal formation and the increase of particle diameter.Complex heavy metals could be incorporated into iron oxyhydroxysulphate crystal,and efficiently removed from acidic wastewater through A.ferrooxidans mediated coprecipitation.展开更多
The reducing property of pellets prepared by ultrafine magnetite concentrate(UMC)and improving method were revealed.The results show that the reduction degree of UMC pellets is only about 56%compared with that of pell...The reducing property of pellets prepared by ultrafine magnetite concentrate(UMC)and improving method were revealed.The results show that the reduction degree of UMC pellets is only about 56%compared with that of pellets prepared from ordinary iron ore concentrate with relatively coarse particle size,which is significantly lower than the general reduction degree of about 70%.When the composite binder composed of bentonite and organic binder was added,the reduction degree was significantly increased to 69.66%.The revealed mechanism shows that the reduced pellets with common bentonite have a concentric structure,the oxidation gap between the inner and outer layers is obvious,and the outer dense oxide layer hinders the oxidation and reduction of the inner layer.After adding the composite binder,the organic components significantly improved the internal porosity of the pellets and the aggregation degree of ultrafine iron ore concentrate particles in the granulation process,forming a porous structure.The non-uniform double-layer structure is eliminated,and the increased pores are conducive to the internal diffusion of CO,and finally the reduction degree of pellets is increased to the level equivalent to that of ordinary magnetite pellets.展开更多
Hot air sintering technology is used to improve the quality and production efficiency of sintered ore.However,the current thick layer condition highlights the disadvantage of the low oxygen potential of the hot air si...Hot air sintering technology is used to improve the quality and production efficiency of sintered ore.However,the current thick layer condition highlights the disadvantage of the low oxygen potential of the hot air sintering layer.Therefore,it is considered to use oxygen enrichment sintering to improve the environment of hot air sintering.Traditional sintering,hot air sintering,and oxygen-rich hot air sintering were compared through sintering cup experiments,and the influence of hot air and oxygen-rich hot air on sintering indexes was clarified.Hot air reduced the vertical sintering velocity,while improved the yield and tumbler index.Oxygen-rich hot air sintering contributed to improving the vertical sintering velocity while ensuring the quality of sintered ore,thus comprehensively improving production efficiency.Under the action of hot air,the highest temperature of the sintering layer increased and the high-temperature holding time was prolonged.After oxygen enrichment,the combustion efficiency of fuels in the upper layer of materials was promoted,which optimized heat distribution in the middle and lower layers of materials and increased the content of calcium ferrite in the sintered ore,thus strengthening the sintering process.展开更多
Suitable water content plays a decisive role in the granulation of sintering mixtures.Herein,a method was proposed to predict the suitable water content for effective granulation on the basis of Litster's granulat...Suitable water content plays a decisive role in the granulation of sintering mixtures.Herein,a method was proposed to predict the suitable water content for effective granulation on the basis of Litster's granulation model.The granulation effectiveness of a sintering mixture was predicted by the model,with the allowance error of±10%.The effects of the water absorption properties,particle size composition and content of adhesive particles on the suitable water content were studied.The results showed that the allowable error of prediction was within±0.5%compared to the experimentally determined suitable water content.With an increase in adhesive powder content of mixtures with higher water absorption,the suitable water content increased to achieve similar granulation effectiveness.Moreover,as the amount of concentrates increased,the suitable water content first increased and then remained steady.The influence of the water absorption characteristics of the adhesive particles on the suitable water content was less than that of their particle size composition in the mixture.展开更多
Separable nonlinear models are widely used in various fields such as time series analysis, system modeling, and machine learning, due to their flexible structures and ability to capture nonlinear behavior of data. How...Separable nonlinear models are widely used in various fields such as time series analysis, system modeling, and machine learning, due to their flexible structures and ability to capture nonlinear behavior of data. However, identifying the parameters of these models is challenging, especially when sparse models with better interpretability are desired by practitioners. Previous theoretical and practical studies have shown that variable projection (VP) is an efficient method for identifying separable nonlinear models, but these are based on \(L_2\) penalty of model parameters, which cannot be directly extended to deal with sparse constraint. Based on the exploration of the structural characteristics of separable models, this paper proposes gradient-based and trust-region-based variable projection algorithms, which mainly solve two key problems: how to eliminate linear parameters under sparse constraint;and how to deal with the coupling relationship between linear and nonlinear parameters in the model. Finally, numerical experiments on synthetic data and real time series data are conducted to verify the effectiveness of the proposed algorithms.展开更多
The influence of H2O (g) content in circulating flue gas on sintering was studied by simulating the flue gas circulating sintering. The results show that the burning speed of solid fuel and the heat transfer rate du...The influence of H2O (g) content in circulating flue gas on sintering was studied by simulating the flue gas circulating sintering. The results show that the burning speed of solid fuel and the heat transfer rate during sintering process are improved when the H2O (g) content increases from 0 to 6%, which accelerates the sintering speed. However, when the H2O (g) content exceeds 6 %, the over-wet zone in sinter bed is thickened, which deteriorates the permeability of sintering bed. In addition, the magnetite content in sinter increases, while the acicular calcium ferrite content decreases. Accordingly, the sinter yield and tumble index decrease with excessive H2O (g) content. To guarantee the yield and quality of sinter, the favourable H2O (g) content in circulating flue gas should be controlled to be less than 6%.展开更多
Reaction thermodynamics and behaviors of alkali metal compounds were studied by FactSage7.1 and sinter pot trials. Main transformation behavior of alkali metal compounds was divided into three parts: part of alkali me...Reaction thermodynamics and behaviors of alkali metal compounds were studied by FactSage7.1 and sinter pot trials. Main transformation behavior of alkali metal compounds was divided into three parts: part of alkali metal chloride was gasified and emitted into the flue gas, and most of alkali metal chloride turned into sulfate, which was remained in the finished sinter, through reacting with sulfur oxide;KAlSi3O8 and NaAlSi3O8 were transformed into KAlSi2O6, NaAlSi2O6 and alkali metal oxides by reacting with calcium oxide. Moreover, newly formed alkali metal oxides turned into sulfate and silicate, entering finished sinter finally. Only a small amount of KAlSi3O8 and NaAlSi3O8 were reduced into gaseous alkali metals in ambient strong reduction atmosphere and removed into the flue gas. 21.67% of potassium and 14.56% of sodiumentered flue gas. In finished sinter, alkali metal elements existed in the form of alkali metal sulfate, silicate and aluminosilicate. The influences on alkali metal elements distribution, basicity (mass ratio of CaO to SiO2 in sinter), sulfur content, chloride content and coal ratio of raw materials indicated that increasing basicity level, rising coal ratio and adding CaCl2 promoted the removal of alkali metal elements into the flue gas. However, with sulfur content increasing in raw materials, alkali metal elements distribution ratio in the finished sinter rose.展开更多
The effect of biochar substituted for anthracite as reductant on magnetizing-roasting pyrite cinder was in- vestigated. The key of magnetizing-roasting is the gasification reaction between reductants and CO2. Since bi...The effect of biochar substituted for anthracite as reductant on magnetizing-roasting pyrite cinder was in- vestigated. The key of magnetizing-roasting is the gasification reaction between reductants and CO2. Since biochar could react with CO2 more rapidly at lower temperature, the reactivity of biochar is better than that of anthracite. The gasification of biochar could produce reducing condition of φco/(φco--φco2 ) about 10 %- 20 % between 700-- 800 ℃, which is in accord with the atmosphere and temperature of Fe2 O3 reduction. So it is beneficial to the reduc- tion of iron mineral of pyrite cinder. Compared with anthracite, bioehar could decrease the roasting temperature from 825 to 750 ℃ and roasting time from 20 to 15 min, which shows that a better effect of magnetization could be ob- tained in the condition of lower temperature and shorter time. Using biochar as reductant, iron concentrate extracted from pyrite cinder as about 64% iron grade could be produced, and the recovery is over 90% under the condition of above 90% grinding particle less than 0. 045 mm and magnetic intensity of 0. 124--0. 194 T.展开更多
Structure model of granules, boundary value of nucleus and powder, and the relationship between granula- tion efficiency and boundary value were investigated. Granules of sintering mixtures are composed of adhesive po...Structure model of granules, boundary value of nucleus and powder, and the relationship between granula- tion efficiency and boundary value were investigated. Granules of sintering mixtures are composed of adhesive powder and nucleus. In the mixtures, particles larger than 1.00 mm act as nucleus and particles smaller than 0.25 mm act as adhesive powder. Particles with size between 0.25--1.00 mm can be adhesive powder as well as nucleus depending on the granulation conditions. When the boundary value is close to 0.25 mm, the granulation efficiency is lower than 50%. When the boundary value is close to 1.00 mm, the granulation efficiency is above 90%. The boundary value is influenced by the iron ore type, granulation moisture, fineness of raw materials and burnt-lime activity. Good adhe- sive capability, suitable moisture content, appropriate particle size distribution and high burnt-lime activity make the boundary value move towards 1.00 mm and improve the granulation efficiency.展开更多
As the emission control regulations get stricter,the NO;reduction in the sintering process becomes an important environmental concern owing to its role in the formation of photochemical smog and acid rain.The NOxemiss...As the emission control regulations get stricter,the NO;reduction in the sintering process becomes an important environmental concern owing to its role in the formation of photochemical smog and acid rain.The NOxemissions from the sintering machine account for 48% of total amount from the iron and steel industry.Thus,it is essential to reduce NO;emissions from the sintering machine,for the achievement of clean production of sinter.Ca-Fe oxides,serving as the main binding phase in the sinter,are therefore used as additives into the sintering mixture to reduce NOxemissions.The results show that the NO;reduction ratio achieves 27.76% with 8% Ca-Fe oxides additives since the Ca-Fe oxides can advance the ignition and inhibit the nitrogen oxidation compared with the conventional condition.Meanwhile,the existence of Ca-Fe oxides was beneficial to the sinter quality since they were typical low melting point compounds.The optimal mass fraction of Ca-Fe oxides additives should be less than 8%since the permeability of sintering bed was significantly decreased with a further increase of the Ca-Fe oxides fines,inhibiting the mineralization reaction of sintering mixture.Additionally,the appropriate particle size can be obtained when mixing an equal amount of Ca-Fe oxides additives of-0.5 mm and 0.5-3.0 mm in size.展开更多
A kind of leaching residue generated during high pressure acid leaching of laterite nickel ore is creatively prepared as blast furnace charge for ironmaking.Results show that the briquettes with uniform shape,compress...A kind of leaching residue generated during high pressure acid leaching of laterite nickel ore is creatively prepared as blast furnace charge for ironmaking.Results show that the briquettes with uniform shape,compressive strength higher than 72.3 N/pellet,and cracking temperature over 400℃can be obtained by the non-binder briquetting with water content of 12.2 wt.%and pressure of 30 MPa.After preheating at 975℃for 12 min and roasting at 1225℃for 15 min,the strength of the roasted briquettes can reach 2815 N/pellet,and the iron grade is 59.27 wt.%.And the sulfur content can be simultaneously reduced to 0.067 wt.%.The obtained briquettes achieve adequate reducibility index,reduction degradation index,reduction swelling index,softening and melting temperatures,which are suitable for blast furnace ironmaking.The results show that this method cannot only effectively treat the leaching residue to reduce the risk of environmental pollution,but also realize the utilization of leaching residue.展开更多
Reducing the NO_(x) emission from pelletizing process is of great importance to the green development of iron and steel industry.The flue gas temperature of preheating(PH)section during grate-kiln iron ore pelletizing...Reducing the NO_(x) emission from pelletizing process is of great importance to the green development of iron and steel industry.The flue gas temperature of preheating(PH)section during grate-kiln iron ore pelletizing process typically ranges within 850–1050℃,which meets the temperature requirements of selective non-catalytic reduction(SNCR)for NO_(x).The in-bed SNCR behavior of NO_(x) in the PH section was investigated,and the influence of relevant parameters was revealed.Results show that with the flue gas temperature rising,the denitration rate reached a peak value and then declined,where the appropriate temperature range was 950–1000℃.Increasing the NH_(3)/NO ratio(NSR)contributed to improving the denitration rate,and the appropriate NSR was 1.0.Oxygen content in the flue gas also showed an important influence on denitration rate,which reached a peak value and then dropped with the oxygen content rising.Under the condition of 18 vol.%oxygen content,the denitration reaction mainly occurred in the form of 4NO+4NH_(3)+O_(2)=4N_(2)+6H_(2)O.For restricting the competitive reaction of NH_(3) oxidation,the oxygen content in flue gas of PH section should be kept at an appropriate range.In general,the denitration rate reached about 25%in the PH section through spraying ammonia.展开更多
Iron ore sintering process is the main CO_(2) emission source throughout the integrate steelworks,which primarily comes from the combustion of solid fuels.Improving the combustion efficiency and reducing the solid fue...Iron ore sintering process is the main CO_(2) emission source throughout the integrate steelworks,which primarily comes from the combustion of solid fuels.Improving the combustion efficiency and reducing the solid fuel consumption are important ways to reduce the CO_(2) emission in the sintering process.Around the efficient combustion of fuel,the migration behavior and combustion characteristics of solid fuel in the granulation process were investigated.The results indicated that during the granulation process,fuel particles with size less than 0.5 mm mainly migrated into the granules with grain size of 1-3,3-5 and 5-8 mm;fuel particles with size of 0.5^(-1)mm mainly migrated into granules of 1-3 mm;fuel particles with size of 1-3,3-5 and 5-8 mm mainly entered the granules with the same grain size.With the increase in fuel particles grain size from-0.5 to+8 mm,the combustion efficiency exhibited a firstly-increasing and then decreasing tendency,while the NO_(x) exhibited a decreasing tendency.Potential reason can be described that finer fuel particles(-1 mm)easily distributed in the outer layer of the granules,which combusted fiercely due to its larger specific surface area,leading to the development of incomplete combustion and the conversion of fuel nitrogen;the combustion efficiency of larger fuel particles was restricted by the inner diffusion of O_(2),which then contributed to the reduction of NO_(x) under the inadequate combustion atmosphere.展开更多
Ultrafine iron powder is widely used due to its excellent performance. Hydrogen reduction of fine-grained high-purity iron concentrate to prepare ultrafine iron powder has the advantages of low energy consumption, pol...Ultrafine iron powder is widely used due to its excellent performance. Hydrogen reduction of fine-grained high-purity iron concentrate to prepare ultrafine iron powder has the advantages of low energy consumption, pollution-free, and low cost. The hydrogen reduction of high-purity iron concentrates, characterized by the maximum particle size of 6.43 μm when the cumulative distribution is 50% and the maximum particle size of 11.85 μm when the cumulative distribution is 90% while the total iron content of 72.10%, was performed. The hydrogen reduction could be completed at 425 ℃, and the purity of ultrafine iron powders was more than 99 wt.% in the range of 425–650 ℃. Subsequently, the effect of reduction temperature on various properties of ultrafine iron powder was investigated, including particle morphology, particle size, specific surface area, lattice parameters, bulk density, and reaction activity. It was found that the reaction activity of the iron powders prepared by hydrogen reduction was much higher than that of the products of carbonyl and liquid phase synthesis. Below 500 ℃, the reduced iron powders were nearly unbound, with a small particle size and a low bulk density. The particles had a porous surface, with a specific surface area as high as 11.31 m^(2) g^(−1). The crystallization of reduced iron powders was imperfect at this time, the amorphization degree was prominent, and the interior contained a high mechanical storage energy, which had shown high reaction reactivity. It was suitable for catalysts, metal fuels, and other functionalized applications.展开更多
基金supported by the Natural Science Foundation of Hunan Province(No.2018JJ1041)National Natural Science Foundation of China(Nos.51774332,U1932129,51804350 and51934009)。
文摘Even though biodissolution of chalcopyrite is considered to be one of the key contributors in the formation of acid mine drainage(AMD),there are few studies to control AMD by inhibiting chalcopyrite biodissolution.Therefore,a novel method of using hematite to inhibit chalcopyrite biodissolution was proposed and verified.The results indicated that chalcopyrite biodissolution could be significantly inhibited by hematite,which consequently decreased the formation of AMD.In the presence of hematite,the final biodissolution rate of chalcopyrite decreased from 57.9%to 44.4%at 20 day.This in turn suggested that the formation of AMD was effectively suppressed under such condition.According to the biodissolution results,mineral composition and morphology analyses,and electrochemical analysis,it was shown that hematite promoted the formation and accumulation of passivation substances(jarosite and Cu2-xS)on chalcopyrite surface,thus inhibiting the biodissolution of chalcopyrite and limiting the formation of AMD.
基金Projects(51774332,51934009,51704331,51804350,U1932129)supported by the National Natural Science Foundation of ChinaProject(2018JJ1041)supported by the Natural Science Foundation of Hunan Province,China。
文摘The effects of visible light and Cd^2+ion on chalcopyrite bioleaching in the presence of Acidithiobacillus ferrooxidans(A.ferrooxidans)were studied by scanning electron microscopy(SEM),synchrotron radiation X-ray diffraction(SR-XRD),and X-ray photoelectron spectroscopy(XPS).The results of bioleaching after 28 days showed that the copper dissolution increased by 4.96%with only visible light,the presence of Cd2+alone exerted slight inhibition effect on chalcopyrite dissolution and the concentration of dissolved copper increased by 14.70%with visible light and 50 mg/L Cd^2+.The results of chemical leaching showed that visible light can promote the circulation of iron.SEM results showed that Cd^2+promoted the attachment of A.ferrooxidans on chalcopyrite surface under visible light.SR-XRD and XPS results indicated that visible light and Cd^2+promoted chalcopyrite dissolution,but did not inhibit the formation of passivation.Finally,a model of synergistic catalysis mechanism of visible light and Cd2+on chalcopyrite bioleaching was proposed.
基金Project(41773089)supported by the National Natural Science Foundation of ChinaProject(2017SK2255)supported by the Key R&D Program of Hunan Province,China+2 种基金Project(2015CNERC-CTHMP-05)supported by the Opening Foundation of the Chinese National Engineering Research Center for Control and Treatment of Heavy Metal Pollution,ChinaProject(CX20190136)supported by the Hunan Provincial Innovation Foundation for Postgraduates,ChinaProject(CSUZC201808)supported by the Open-End Fund for the Valuable and Precision Instruments of Central South University,China.
文摘The effects of photogenerated-hole scavengers(ascorbic acid,oxalic acid,humic acid and citric acid)on chalcopyrite bioleaching in the presence of visible light were studied using Acidithiobacillus ferrooxidans(A.ferrooxidans).Four sets of bioleaching experiments were performed:(1)visible light+0 g/L scavenger,(2)visible light+0.1 g/L of different scavenger(ascorbic acid,oxalic acid,humic acid and citric acid),(3)dark+0.1 g/L of different scavenger(ascorbic acid,oxalic acid,humic acid and citric acid),and(4)dark+0 g/L scavenger(control group).The results showed that ascorbic acid and oxalic acid could act as photogenerated-hole scavengers and significantly enhance chalcopyrite bioleaching under visible light.The dissolved copper in the light group without scavenger was only 18.7%higher than that of the control group.The copper extraction rates of the light groups with oxalic acid and ascorbic acid were respectively 30.1%and 32.5%higher than those of the control group.Scanning electron microscopy(SEM),X-ray diffraction(XRD)and Fourier transform infrared spectroscopy(FT-IR)analyses indicated that ascorbic acid and oxalic acid as photogenerated-hole scavenger could capture photo-generated holes and inhibit jarosite formation on the chalcopyrite surface,thereby enhancing bioleaching of chalcopyrite under visible light.
基金Projects(U1760107,U1660206)supported by the National Natural Science Foundation of ChinaProject(2013zzts064)supported by the Innovation Foundation for Postgraduate of Central South University,China
文摘The oxidation roasting process of molybdenum concentrate has significant advantages in industrial applications.However,utilization of low-grade mineral has many problems because it is more complex than the standard concentrate.In this study,the oxidation behaviors of powdery rhenium-bearing low-grade molybdenum concentrate were investigated through thermodynamic calculation,roasting experiments,thermogravimetric analysis,and phase analysis.The results obtained show that oxidation of MoS2 begins at 450℃,and MoO3 reacts with metal-oxide forming molybdate at 600℃.Finally,MoO3 can be dissolved in ammonia with a maximum content of approximately 80%.The volatile speed of Re was considerably slower than the oxidation speed of MoS2 because the nonvolatile products ReO2 and ReO3 were generated in reactions among MoS2,SO2,and Re2O7.The final volatilization rate of Re was almost 70%.This study determined the problems related to the roasting of low-grade molybdenum concentrate,which lays the scientific foundations for subsequent enhancement of molybdenum and rhenium extraction.
基金Project(51174239)supported by the National Natural Science Foundation of ChinaProject supported by the Shanghai Tongji Gao Tingyao Environment Protection Science&Technology Development Foundation,China+2 种基金Project supported by the Hunan Provincial Co-Innovation Center for Clean and Efficient Utilization of Strategic Metal Mineral Resources,ChinaProject(2017M610506)supported by Postdoctoral Foundation for MG from Chinese PD Science Foundation,ChinaProject(185690)supported by PD Research Funding Plan in Hunan and Central South University,China
文摘This study investigated the promotion effect of A.ferrooxidans on complex heavy metals coprecipitation process.A.ferrooxidans significantly enhanced the ferrous oxidation,which also promoted the formation of iron-oxyhydroxysulphate.Cu(II)concentration reduced to0.058mmol/L in A.ferrooxidans inoculated system,and Cd also reduced to the lowest concentration(0.085mmol/L).Pb was mainly immobilized as anglesite and iron-oxyhydroxysulphate promoted the removal of remanent Pb in solution.The precipitates are characterized by XRD,SEM,and FTIR analysis.The main component of the iron-oxyhydroxysulphate was well crystallized jarosite.A.ferrooxidans contributed to the formation of schwertmannite in later monovalent cation lack stage.Higher ferrous iron oxidation rate and Fe(III)supply rate in A.ferrooxidans inoculated system facilitated polyhedron crystal formation and the increase of particle diameter.Complex heavy metals could be incorporated into iron oxyhydroxysulphate crystal,and efficiently removed from acidic wastewater through A.ferrooxidans mediated coprecipitation.
基金financially supported by the National Natural Science Foundation of China(Grant Nos.51974371 and 51804347).
文摘The reducing property of pellets prepared by ultrafine magnetite concentrate(UMC)and improving method were revealed.The results show that the reduction degree of UMC pellets is only about 56%compared with that of pellets prepared from ordinary iron ore concentrate with relatively coarse particle size,which is significantly lower than the general reduction degree of about 70%.When the composite binder composed of bentonite and organic binder was added,the reduction degree was significantly increased to 69.66%.The revealed mechanism shows that the reduced pellets with common bentonite have a concentric structure,the oxidation gap between the inner and outer layers is obvious,and the outer dense oxide layer hinders the oxidation and reduction of the inner layer.After adding the composite binder,the organic components significantly improved the internal porosity of the pellets and the aggregation degree of ultrafine iron ore concentrate particles in the granulation process,forming a porous structure.The non-uniform double-layer structure is eliminated,and the increased pores are conducive to the internal diffusion of CO,and finally the reduction degree of pellets is increased to the level equivalent to that of ordinary magnetite pellets.
基金supported by the National Natural Science Foundation of China(Nos.51974371 and 52274344)the Science and Technology Innovation Program of Hunan Province(No.2023RC3042)+1 种基金Provincial Natural Science Foundation of Hunan(Nos.2023JJ20068 and 2022JJ30723)China Baowu Low Carbon Metallurgy Innovation Foundation(BWLCF202118).
文摘Hot air sintering technology is used to improve the quality and production efficiency of sintered ore.However,the current thick layer condition highlights the disadvantage of the low oxygen potential of the hot air sintering layer.Therefore,it is considered to use oxygen enrichment sintering to improve the environment of hot air sintering.Traditional sintering,hot air sintering,and oxygen-rich hot air sintering were compared through sintering cup experiments,and the influence of hot air and oxygen-rich hot air on sintering indexes was clarified.Hot air reduced the vertical sintering velocity,while improved the yield and tumbler index.Oxygen-rich hot air sintering contributed to improving the vertical sintering velocity while ensuring the quality of sintered ore,thus comprehensively improving production efficiency.Under the action of hot air,the highest temperature of the sintering layer increased and the high-temperature holding time was prolonged.After oxygen enrichment,the combustion efficiency of fuels in the upper layer of materials was promoted,which optimized heat distribution in the middle and lower layers of materials and increased the content of calcium ferrite in the sintered ore,thus strengthening the sintering process.
基金supported in part by the National Natural Science Foundation of China under Grant No.51804347.
文摘Suitable water content plays a decisive role in the granulation of sintering mixtures.Herein,a method was proposed to predict the suitable water content for effective granulation on the basis of Litster's granulation model.The granulation effectiveness of a sintering mixture was predicted by the model,with the allowance error of±10%.The effects of the water absorption properties,particle size composition and content of adhesive particles on the suitable water content were studied.The results showed that the allowable error of prediction was within±0.5%compared to the experimentally determined suitable water content.With an increase in adhesive powder content of mixtures with higher water absorption,the suitable water content increased to achieve similar granulation effectiveness.Moreover,as the amount of concentrates increased,the suitable water content first increased and then remained steady.The influence of the water absorption characteristics of the adhesive particles on the suitable water content was less than that of their particle size composition in the mixture.
基金supported in part by the National Nature Science Foundation of China(Nos.62173091,62073082)in part by the Natural Science Foundation of Fujian Province(No.2023J01268)in part by the Taishan Scholar Program of Shandong Province.
文摘Separable nonlinear models are widely used in various fields such as time series analysis, system modeling, and machine learning, due to their flexible structures and ability to capture nonlinear behavior of data. However, identifying the parameters of these models is challenging, especially when sparse models with better interpretability are desired by practitioners. Previous theoretical and practical studies have shown that variable projection (VP) is an efficient method for identifying separable nonlinear models, but these are based on \(L_2\) penalty of model parameters, which cannot be directly extended to deal with sparse constraint. Based on the exploration of the structural characteristics of separable models, this paper proposes gradient-based and trust-region-based variable projection algorithms, which mainly solve two key problems: how to eliminate linear parameters under sparse constraint;and how to deal with the coupling relationship between linear and nonlinear parameters in the model. Finally, numerical experiments on synthetic data and real time series data are conducted to verify the effectiveness of the proposed algorithms.
基金Item Sponsored by National Natural Science Foundation of China(51174253)Graduate Student Innovation Projects of Central South University of China(2014zzts276)
文摘The influence of H2O (g) content in circulating flue gas on sintering was studied by simulating the flue gas circulating sintering. The results show that the burning speed of solid fuel and the heat transfer rate during sintering process are improved when the H2O (g) content increases from 0 to 6%, which accelerates the sintering speed. However, when the H2O (g) content exceeds 6 %, the over-wet zone in sinter bed is thickened, which deteriorates the permeability of sintering bed. In addition, the magnetite content in sinter increases, while the acicular calcium ferrite content decreases. Accordingly, the sinter yield and tumble index decrease with excessive H2O (g) content. To guarantee the yield and quality of sinter, the favourable H2O (g) content in circulating flue gas should be controlled to be less than 6%.
基金financially supported by the State Key Program of National Natural Science Foundation of China(No.U1660206)Natural Science Foundation of Hunan Province(2015JJ3164)Hunan Provincial Co-Innovation Center for Clean and Efficient Utilization of Strategic Metal Mineral Resources and Innovation Driven Plan of Central South University(No.2015CX005).
文摘Reaction thermodynamics and behaviors of alkali metal compounds were studied by FactSage7.1 and sinter pot trials. Main transformation behavior of alkali metal compounds was divided into three parts: part of alkali metal chloride was gasified and emitted into the flue gas, and most of alkali metal chloride turned into sulfate, which was remained in the finished sinter, through reacting with sulfur oxide;KAlSi3O8 and NaAlSi3O8 were transformed into KAlSi2O6, NaAlSi2O6 and alkali metal oxides by reacting with calcium oxide. Moreover, newly formed alkali metal oxides turned into sulfate and silicate, entering finished sinter finally. Only a small amount of KAlSi3O8 and NaAlSi3O8 were reduced into gaseous alkali metals in ambient strong reduction atmosphere and removed into the flue gas. 21.67% of potassium and 14.56% of sodiumentered flue gas. In finished sinter, alkali metal elements existed in the form of alkali metal sulfate, silicate and aluminosilicate. The influences on alkali metal elements distribution, basicity (mass ratio of CaO to SiO2 in sinter), sulfur content, chloride content and coal ratio of raw materials indicated that increasing basicity level, rising coal ratio and adding CaCl2 promoted the removal of alkali metal elements into the flue gas. However, with sulfur content increasing in raw materials, alkali metal elements distribution ratio in the finished sinter rose.
基金Item Sponsored by National Natural Science Foundation of China(51174253,51304245)
文摘The effect of biochar substituted for anthracite as reductant on magnetizing-roasting pyrite cinder was in- vestigated. The key of magnetizing-roasting is the gasification reaction between reductants and CO2. Since biochar could react with CO2 more rapidly at lower temperature, the reactivity of biochar is better than that of anthracite. The gasification of biochar could produce reducing condition of φco/(φco--φco2 ) about 10 %- 20 % between 700-- 800 ℃, which is in accord with the atmosphere and temperature of Fe2 O3 reduction. So it is beneficial to the reduc- tion of iron mineral of pyrite cinder. Compared with anthracite, bioehar could decrease the roasting temperature from 825 to 750 ℃ and roasting time from 20 to 15 min, which shows that a better effect of magnetization could be ob- tained in the condition of lower temperature and shorter time. Using biochar as reductant, iron concentrate extracted from pyrite cinder as about 64% iron grade could be produced, and the recovery is over 90% under the condition of above 90% grinding particle less than 0. 045 mm and magnetic intensity of 0. 124--0. 194 T.
基金Item Sponsored by National Natural Science Foundation of China(51174253)
文摘Structure model of granules, boundary value of nucleus and powder, and the relationship between granula- tion efficiency and boundary value were investigated. Granules of sintering mixtures are composed of adhesive powder and nucleus. In the mixtures, particles larger than 1.00 mm act as nucleus and particles smaller than 0.25 mm act as adhesive powder. Particles with size between 0.25--1.00 mm can be adhesive powder as well as nucleus depending on the granulation conditions. When the boundary value is close to 0.25 mm, the granulation efficiency is lower than 50%. When the boundary value is close to 1.00 mm, the granulation efficiency is above 90%. The boundary value is influenced by the iron ore type, granulation moisture, fineness of raw materials and burnt-lime activity. Good adhe- sive capability, suitable moisture content, appropriate particle size distribution and high burnt-lime activity make the boundary value move towards 1.00 mm and improve the granulation efficiency.
文摘As the emission control regulations get stricter,the NO;reduction in the sintering process becomes an important environmental concern owing to its role in the formation of photochemical smog and acid rain.The NOxemissions from the sintering machine account for 48% of total amount from the iron and steel industry.Thus,it is essential to reduce NO;emissions from the sintering machine,for the achievement of clean production of sinter.Ca-Fe oxides,serving as the main binding phase in the sinter,are therefore used as additives into the sintering mixture to reduce NOxemissions.The results show that the NO;reduction ratio achieves 27.76% with 8% Ca-Fe oxides additives since the Ca-Fe oxides can advance the ignition and inhibit the nitrogen oxidation compared with the conventional condition.Meanwhile,the existence of Ca-Fe oxides was beneficial to the sinter quality since they were typical low melting point compounds.The optimal mass fraction of Ca-Fe oxides additives should be less than 8%since the permeability of sintering bed was significantly decreased with a further increase of the Ca-Fe oxides fines,inhibiting the mineralization reaction of sintering mixture.Additionally,the appropriate particle size can be obtained when mixing an equal amount of Ca-Fe oxides additives of-0.5 mm and 0.5-3.0 mm in size.
基金supported by the National Natural Science Foundation of China(51974371)the National Key R&D Program(No.2018YFC1900605)the Open Sharing Fund for the Large-scale Instruments and Equipments of Central South University(CSUZC202031).
文摘A kind of leaching residue generated during high pressure acid leaching of laterite nickel ore is creatively prepared as blast furnace charge for ironmaking.Results show that the briquettes with uniform shape,compressive strength higher than 72.3 N/pellet,and cracking temperature over 400℃can be obtained by the non-binder briquetting with water content of 12.2 wt.%and pressure of 30 MPa.After preheating at 975℃for 12 min and roasting at 1225℃for 15 min,the strength of the roasted briquettes can reach 2815 N/pellet,and the iron grade is 59.27 wt.%.And the sulfur content can be simultaneously reduced to 0.067 wt.%.The obtained briquettes achieve adequate reducibility index,reduction degradation index,reduction swelling index,softening and melting temperatures,which are suitable for blast furnace ironmaking.The results show that this method cannot only effectively treat the leaching residue to reduce the risk of environmental pollution,but also realize the utilization of leaching residue.
基金This work was supported by the National Natural Science Foundation of China(51974371)Key Research and Development Program of Hunan Province(2018SK2049).
文摘Reducing the NO_(x) emission from pelletizing process is of great importance to the green development of iron and steel industry.The flue gas temperature of preheating(PH)section during grate-kiln iron ore pelletizing process typically ranges within 850–1050℃,which meets the temperature requirements of selective non-catalytic reduction(SNCR)for NO_(x).The in-bed SNCR behavior of NO_(x) in the PH section was investigated,and the influence of relevant parameters was revealed.Results show that with the flue gas temperature rising,the denitration rate reached a peak value and then declined,where the appropriate temperature range was 950–1000℃.Increasing the NH_(3)/NO ratio(NSR)contributed to improving the denitration rate,and the appropriate NSR was 1.0.Oxygen content in the flue gas also showed an important influence on denitration rate,which reached a peak value and then dropped with the oxygen content rising.Under the condition of 18 vol.%oxygen content,the denitration reaction mainly occurred in the form of 4NO+4NH_(3)+O_(2)=4N_(2)+6H_(2)O.For restricting the competitive reaction of NH_(3) oxidation,the oxygen content in flue gas of PH section should be kept at an appropriate range.In general,the denitration rate reached about 25%in the PH section through spraying ammonia.
基金supported by the National Natural Science Foundation of China(No.52274344)Provincial Natural Science Foundation of Hunan(No.2022JJ30723)+1 种基金Independent Exploration and Innovation Project of graduate students of Central South University,Hunan Provincial Science and Technology Achievement Transformation and Industrialization Program(No.2020GK4055)China Baowu Low Carbon Metallurgy Innovation Foundation(No.BWLCF202118).
文摘Iron ore sintering process is the main CO_(2) emission source throughout the integrate steelworks,which primarily comes from the combustion of solid fuels.Improving the combustion efficiency and reducing the solid fuel consumption are important ways to reduce the CO_(2) emission in the sintering process.Around the efficient combustion of fuel,the migration behavior and combustion characteristics of solid fuel in the granulation process were investigated.The results indicated that during the granulation process,fuel particles with size less than 0.5 mm mainly migrated into the granules with grain size of 1-3,3-5 and 5-8 mm;fuel particles with size of 0.5^(-1)mm mainly migrated into granules of 1-3 mm;fuel particles with size of 1-3,3-5 and 5-8 mm mainly entered the granules with the same grain size.With the increase in fuel particles grain size from-0.5 to+8 mm,the combustion efficiency exhibited a firstly-increasing and then decreasing tendency,while the NO_(x) exhibited a decreasing tendency.Potential reason can be described that finer fuel particles(-1 mm)easily distributed in the outer layer of the granules,which combusted fiercely due to its larger specific surface area,leading to the development of incomplete combustion and the conversion of fuel nitrogen;the combustion efficiency of larger fuel particles was restricted by the inner diffusion of O_(2),which then contributed to the reduction of NO_(x) under the inadequate combustion atmosphere.
基金support of the National Natural Science Foundation of China(52174330).
文摘Ultrafine iron powder is widely used due to its excellent performance. Hydrogen reduction of fine-grained high-purity iron concentrate to prepare ultrafine iron powder has the advantages of low energy consumption, pollution-free, and low cost. The hydrogen reduction of high-purity iron concentrates, characterized by the maximum particle size of 6.43 μm when the cumulative distribution is 50% and the maximum particle size of 11.85 μm when the cumulative distribution is 90% while the total iron content of 72.10%, was performed. The hydrogen reduction could be completed at 425 ℃, and the purity of ultrafine iron powders was more than 99 wt.% in the range of 425–650 ℃. Subsequently, the effect of reduction temperature on various properties of ultrafine iron powder was investigated, including particle morphology, particle size, specific surface area, lattice parameters, bulk density, and reaction activity. It was found that the reaction activity of the iron powders prepared by hydrogen reduction was much higher than that of the products of carbonyl and liquid phase synthesis. Below 500 ℃, the reduced iron powders were nearly unbound, with a small particle size and a low bulk density. The particles had a porous surface, with a specific surface area as high as 11.31 m^(2) g^(−1). The crystallization of reduced iron powders was imperfect at this time, the amorphization degree was prominent, and the interior contained a high mechanical storage energy, which had shown high reaction reactivity. It was suitable for catalysts, metal fuels, and other functionalized applications.