Feasibility of Plug Production Utilizing Digestate from Home-Waste to Energy Systems (H-WEF)

The integration of sustainable technologies in waste management systems has become imperative in addressing the escalating challenges of agricultural productivity and sustainability. Plugs are essential when starting crop production in controlled environment agriculture (CEA) setups and greenhouses. Horticultural crops such as vegetables, fruiting, and ornamental plants that utilize plugs have demonstrated higher success rates, healthier plants, and higher total yields. The APS Laboratory for Sustainable Agriculture explored the innovative utilization of digestate from the Home Water-Energy-Food Systems (H-WEF). The H-WEF system converts household food waste into biogas, electricity, and nutrient-rich digestate. The digestate from the H-WEF system was used to produce agricultural plugs, presenting a novel approach to circular resource utilization. We carried out the growth of Rex Butterhead Lettuce Latuca sativa plugs with 1) control system (synthetic fertilizer) and seven different treatments, 2) 5% Digestate—95% RO Water (5D–95RO);3) 10% Digestate—90% RO Water (10D–90RO);4) 15% Digestate—85% RO Water (15D–85RO);5) 20% Digestate—80% RO Water (20D–80RO);6) 25% Digestate—75% RO Water (25D–75RO);7) 30% Digestate—70% RO Water (30D–70RO);8) 35% Digestate—65% RO Water (35D–65RO). The plugs were cultivated for 15 days in a controlled environment until two leaves had developed after the cotyledon. After 15 days, we collected data on wet weight (g), plug head area (cm2), total leaf area (cm2), total chlorophyll content (mg/cm2), and dry weight (g). In addition, we collected data on the Leaf Area Index (LAI, cm2/cm2) and Specific Leaf Area (SLA, cm2/g). The synthetic fertigation yielded a higher wet weight than the following treatments: 5D–95RO, 10D–90RO, and 35D–65RO. While the 30D–70RO treatment produced a larger plug head than all other treatments. The digestate-based fertilizers were comparable to the synthetic fertilizer at dilutions of 25D–75RO and 30D–70RO. This study underscores the viability of using digestate for plug production, providing crucial insights for growers navigating the challenges of sustainable agricultural practices.

The Assessment of Growth Performance of Brassica rapa var. chinensis ‘Li Ren Choi’, Spinacia oleracea ‘Auroch’, Eruca sativa ‘Astro’, and Brassica rapa var. japonica Using GREENBOX Technology

Obtaining nutritious food is becoming increasingly difficult due to the growing urban population and the degradation of soil, water, and air from mechanized and industrialized agricultural techniques. More than half the global population resides in urban areas, with not enough surrounding agricultural land to meet food requirements. Food traveling long distances, an average of 1020 miles, has resulted in increased food miles for the average food item in the United States of America, representing wasted resources. The novel GREENBOX technology was invented in response to increasing pressures on food security. Previous studies conducted on GREENBOX technology assessed the technical feasibility of utilizing Lettuce Lactuca sativa ‘Rex Butterhead’. We at the APS Laboratory for Sustainable Food at Florida Gulf Coast University assessed the technical feasibility of growing different leafy green vegetable crops. GREENBOX technology consists of thermally insulated climate-controlled enclosures, an artificial lighting source, a soilless cultivation method (hydroponics), and environmental control modules. We assembled two GREENBOX units to assess the environmental conditions and growth performance of Brassica rapa var. chinensis ‘Li Ren Choi’, Spinach Spinacia oleracea ‘Auroch’, Arugula Eruca sativa ‘Astro’, and Mizuna Brassica Brassica rapa var. japonica. Plugs were cultivated and then transplanted in a randomized manner to the nutrient film technique (NFT) channels, subsequently grown for 30 days to full bloom and ready for harvest. Fertigation was carried out using a standard concentration nutrient solution. Crops were arranged in twelve blocks of four species each. We collected environmental data including daily light integral (DLI, mol/m2∙d), temperature (˚C), relative humidity (%), and vapor pressure deficit (VPD, kPa). Collected biomass data included wet weight (g), dry weight (g), leaf area (cm2), and chlorophyll concentration (mg/cm2). We then derived the Specific Leaf Area (SLA, cm2/g). Descriptive statistics were utilized to understand the differences in biomass parameters between the four crops grown. We also compared the performance parameters of our crops with existing peer-reviewed literature and found it superior, if not comparable to commonly found industrial output. We determined that all crops grew to full bloom, demonstrating that GREENBOX technology may be used to grow a variety of different leafy green vegetable crops.

The Comparative Performance of Soil-Based Systems with Hydroponics

Conventional soil-based agriculture is resource-intensive, utilizing large amounts of land and water, thereby placing a strain on Earth’s natural resources. Soil-based agricultural techniques create environmental issues such as soil degradation, deforestation, and groundwater pollution from the mass implementation of fertilizers and pesticides. Agricultural crop production using hydroponics has shown promise to be less resource intensive and provide a faster turnaround in crop production. Soilless cultivation using hydroponics promises to relieve some pressure on Earth’s ecosystems and resources by utilizing lesser land and water footprint. The APS Laboratory for Sustainable Food at Florida Gulf Coast University (FGCU) compared the growth of Lettuce Lactuca sativa “Rex Butterhead” crop grown using soil and soilless methods to analyze the growth performance in each setting. Crops grown in the soil-based medium were raised in the FGCU Food Forest, used a mix of soil and potting mix, watered regularly, and followed standard Integrated Pest Management (IPM) practices. Crops grown hydroponically were grown in a thermally insulated grow tent with an artificial lighting source, ventilation, environmental controls, and the Deep-Water Culture (DWC) method. Lettuce plugs were grown for 15 days in controlled environments until two leaves after the cotyledons had developed and were ready for transplant. Plugs were transplanted into a 4 × 6 matrix at the FGCU Food Forest and the DWC growth system. Crops were grown to full bloom and ready for harvest in the soil (60 days) and soilless (30 days) based setups. We collected crop growth data, including wet weight (g), dry weight (g), leaf area (cm2), and chlorophyll concentration (μmol/m2). From the collected data, we derived the Specific Leaf Area (SLA, cm2/g) and biomass productivity (kg/m2). Descriptive statistics were used to describe the collected and derived data. We investigated the slopes of regression lines for each growth curve which derived the differences in biomass and productivity parameters between lettuce grown using soil and hydroponics. Both growing methods can grow lettuce crops to full bloom and to adequate harvest weight. The biomass parameters and productivity differ significantly between the growing methods. The lettuce crops grown using hydroponics increase in wet weight statistically and significantly faster than those grown in soil (p < 0.0001). Therefore, we determined that a hydroponic method of crop production may provide better crop output and biomass indicators measured than soil-based growth.

The Comparative Performance of Nutrient-Film Technique and Deep-Water Culture Method of Hydroponics for GREENBOX Technology

With the rising pressures on food security, GREENBOX technology was developed as an avenue for fresh leafy vegetable crop production in urban settings. GREENBOX units were designed to be thermally insulated and climate controlled, with an artificial lighting source that utilized soilless cultivation techniques. Previous studies conducted on GREENBOX technology used the Nutrient Film Technique (NFT);however, various hydroponic methods exist, such as the Deep-Water Culture (DWC) method being the most used. The APS Laboratory for Sustainable Food at Florida Gulf Coast University (FGCU) compared the crop growth performance between DWC and NFT systems using GREENBOX technology. The following study monitored environmental conditions and compared productivity and biomass data of Rex Butterhead Lettuce crops between DWC and NFT systems. We assembled two GREENBOX units using commercially available materials and the standard nutrient solution for fertigation. The crops grown in DWC and NFT were in a 4 × 6 configuration. The DWC and NFT systems were used to grow Lettuce Lactuca sativa “Rex Butterhead” over 30 days to full bloom from prepared plugs grown for 14 days. We collected environmental data including Photosynthetic Photon Flux Density (PPFD, μmol/m2∙s), Daily Light Integral (DLI, mol/ m2∙d), temperature (˚C), relative humidity (%), and Vapor Pressure Deficit (VPD, kPa). We collected lettuce crop growth data, which included wet weight (g), dry weight (g), leaf area (cm2), and chlorophyll concentration (μmol/m2). We derived data, including the Specific Leaf Area (SLA, cm2/g) and biomass productivity (kg/m2), from previously collected data. We used descriptive statistics to present the collected data. A paired t-test was performed to understand the differences in biomass and productivity parameters between the DWC and NFT-grown lettuce crops. Both the DWC and NFT-grown crops could grow lettuce crops to harvest weight at full bloom. Observed data demonstrated that the biomass parameters and productivity did not differ significantly between the two hydroponics techniques. Therefore, we believe both hydroponic methods may be similar in growth performance and may be used in future iterations of GREENBOX design and prove suitable for fresh vegetable crop production in urban settings.

The Comparative Performance of Plug Preparation Using Different Fertilizer Sources and Concentrations

Plugs are crucial for initiating crop production in greenhouses, soil, and controlled environment agriculture (CEA). Vegetable, fruiting, ornamental, and other horticultural crops that utilize plugs for production have demonstrated superior transplant establishment rate, plant health, and total yield. The APS Laboratory for Sustainable Food at Florida Gulf Coast University investigated the quality of plugs grown based on different concentrations and fertigation sources using synthetic and organic sources. We carried out the growth of “Rex Butterhead” Lettuce (Latuca sativa) plugs with five different fertigation treatments, 1) full-strength synthetic starter fertilizer solution;2) half-strength synthetic starter fertilizer solution;3) full-strength organic starter fertilizer solution;4) half-strength organic starter fertilizer solution, and 5) no fertilizer for control. Fertilizer treatments were formulated following manufacturer recommendations. The seeds were sown in Oasis® Horticubes and saturated every day with the different fertilizer treatments. The plugs were cultivated for 15 days in a controlled environment until two leaves after the cotyledons had developed. After 15 days, we collected data which included wet weight (g), dry weight (g), leaf area (cm2), and chlorophyll concentration (mg/cm2). In addition, we derived data including the Leaf Area Index (LAI, cm2/cm2) and Specific Leaf Area (SLA, cm2/g). Descriptive statistics were used to describe the biomass data. A Tukey’s HSD test was carried out to understand the differences between the fertilizer sources. We determined there was a statistically significant difference (P = 7.34E−29) in the measured plug growth parameters due to the various fertigation sources. We found that all fertilizer treatments produced viable plugs except for the control treatment. Of all the treatments, we concluded the half-strength organic treatment produced the more vigorous plugs with the greatest wet weight (g) and largest total leaf area (cm2) which was statistically significantly different. Results from this study may inform growers about appropriate fertilizer options for plug production.