Xanthate interaction and flotation separation of H2O2-treated chalcopyrite and pyrite

This study investigated the effects of H2O2 treatment on xanthate interaction and flotation separation of chalcopyrite and pyrite by making use of a series of laboratory flotation experiments and surface analysis techniques.Flotation test results showed that H2O2 treatment influenced the flotation behaviors of the two minerals;however,flotation of pyrite was depressed more significantly than that of the chalcopyrite.Under well-controlled H2O2 concentration,the selective separation of chalcopyrite from pyrite was realized at pH 9.0,at which the recovery of chalcopyrite was over 84%and that of pyrite was less than 24%.Zeta potential,UV-visible and IR spectrum measurements revealed that the collector interacted differently with the two minerals after H2O2 treatment,and the surface of chalcopyrite adsorbed much greater amount of xanthate than that of the pyrite.IR and XPS analyses showed that the H2O2 treatment significantly changed the surface properties of pyrite to very hydrophilic species that inhibited the adsorption of collector and thus depressed the floatability of pyrite.While,the surface of chalcopyrite remained mildly inert to H2O2,as a result,the adsorption of xanthate and its oxidation to dixanthogen were very effective,which enhanced the flotation of chalcopyrite.

Electrochemical mechanism and flotation of chalcopyrite and galena in the presence of sodium silicate and sodium sulfite

The electrochemical mechanism involved in the selective separation of chalcopyrite from galena was investigated by flotation and electrochemical methods in the presence of sodium sulfite and sodium silicate,respectively,as a single depressant and their mixture as a combined depressant.Flotation tests revealed that the floatability of chalcopyrite was unaffected by depressants and its recovery remained constant(>80%)within the studied dosage range.Galena flotation was severely depressed with descending depressing order as follows:combined depressant﹥sodium silicate﹥sodium sulfite.Electrochemical analysis confirmed the high affinity of depressants on the galena surface,resulting in the formation of hydrophilic species,such as lead sulfite,lead sulfate,and lead orthosilicate.The oxidation of chalcopyrite surface and depressants did not exhibit any signals;conversely,the self-oxidation of chalcopyrite was depressed.The results of cyclic voltammograms well agreed with flotation results,demonstrating that chalcopyrite primarily reacted with the collector O-isopropyl-N-ethyl thionocarbamate and that galena mostly reacted with depressants.

Selective flotation of smithsonite from dolomite by using novel mixed collector system

A novel mixed collector (BHOA) was prepared by mixing benzohydroxamic acid (BHA) and sodium oleate (NaOL) and applied to the flotation separation of smithsonite from dolomite. Flotation results showed that NaOL alone had good collecting performance on smithsonite and common gangue mineral dolomite but had poor selectivity. By using a BHA/NaOL mixed system with a molar ratio of 2:1, the recoveries of smithsonite and dolomite reached approximately 90% and 5%, respectively. Surface tension analysis showed that the surface activity of BHOA was a little higher than that of a single NaOL because of synergistic effects. Zeta potential and X-ray photoelectron spectroscopy measurements indicated that surfactants BHA and NaOL co-absorbed on the smithsonite surface and only NaOL was present on the dolomite surface in the presence of BHOA.

Synergistic mechanism between SDBS and oleic acid in anionic flotation of rhodochrosite

Pure mineral flotation experiments, zeta potential testing, and infrared spectroscopy were employed to investigate the interracial reactions of oleic acid （collector）, sodium dodecyl benzene sulfonate （SDBS, synergist）, and rhodochrosite in an anionic system. The pure mineral test shows that oleic acid has a strong ability to collect products on rhodochrosite. Under neutral to moderately alkaline conditions, low temperature （e.g., 10℃） adversely affects the flotation performance of oleic acid; the addition of SDBS significantly improves the dis- persion and solubility of oleic acid, enhancing its collecting ability and flotation recovery. The zeta potential test shows that rhodochrosite interacts with oleic acid and SDBS, resulting in a more negative zeta potential and the co-adsorption of the collector and synergist at the mineral surface. Infrared spectroscopy demonstrated that when oleic acid and SDBS are used as a mixed collector, oleates along with -COO- and --COOH functional groups are formed on the mineral surface, indicating chemical adsorption on rhodochrosite. The results demonstrate that oleic acid and SDBS co-adsorb chemically on the surface ofrhodochrosite, thereby improving the flotation performance of the collector.

Selective depression mechanism of ferric chromium lignin sulfonate for chalcopyrite–galena flotation separation

Selective recovery of chalcopyrite–galena ore by flotation remains a challenging issue.The development of highly efficient,low-cost,and environmentally friendly depressants for this flotation is necessary because most of available reagents(e.g.,K_2Cr_2O_4)are expensive and adversely affect the environment.In this study,ferric chromium lignin sulfonate(FCLS),which is a waste-product from the paper and pulp industry,was introduced as a selective depressant for galena with butyl xanthate(BX)as a collector.Results show that the residue recovery of Pb in Cu concentrate was substantially reduced to 4.73%using FCLS compared with 10.71%using the common depressant K_2Cr_2O_4.The underlying mechanisms were revealed using zeta-potential measurements and X-ray photoelectron spectroscopy(XPS).Zeta-potential measurements revealed that FCLS was more efficiently absorbed onto galena than onto chalcopyrite.XPS measurements further suggested that FCLS enhanced the surface oxidation of galena but prevented that of chalcopyrite.Thus,FCLS could be a potential candidate as a depressant for chalcopyrite–galena flotation because of its low cost and its lack of detrimental effects on the environment.

Hydrometallurgical recovery of lithium carbonate and iron phosphate from blended cathode materials of spent lithium-ion battery

The recycling of cathode materials from spent lithium-ion battery has attracted extensive attention,but few research have focused on spent blended cathode materials.In reality,the blended materials of lithium iron phosphate and ternary are widely used in electric vehicles,so it is critical to design an effective recycling technique.In this study,an efficient method for recovering Li and Fe from the blended cathode materials of spent LiFePO_(4)and LiNi_(x)Co_(y)Mn_(1-x-y)O_(2)batteries is proposed.First,87%A1 was removed by alkali leaching.Then,91.65%Li,72.08%Ni,64.6%Co and 71.66%Mn were further separated by selective leaching with H_(2)SO_(4)and H_(2)O_(2).Li,Ni,Co and Mn in solution were recovered in the form of Li_(2)CO_(3)and hydroxide respectively.Subsequently,98.38%Fe was leached from the residue by two stage process,and it is recovered as FePO_(4)·2H_(2)O with a purity of 99.5%by precipitation.Fe and P were present in FePO_(4)·2H_(2)O in amounts of 28.34%and 15.98%,respectively.Additionally,the drift and control of various components were discussed,and cost-benefit analysis was used to assess the feasibility of potential application.