Modeling hot deformation behavior of low-cost Ti-2Al-9.2Mo-2Fe beta titanium alloy using a deep neural network

Ti-2 Al-9.2 Mo-2 Fe is a low-cost β titanium alloy with well-balanced strength and ductility, but hot working of this alloy is complex and unfamiliar. Understanding the nonlinear relationships among the strain,strain rate, temperature, and flow stress of this alloy is essential to optimize the hot working process.In this study, a deep neural network(DNN) model was developed to correlate flow stress with a wide range of strains(0.025–0.6), strain rates(0.01–10 s^-1) and temperatures(750–1000℃). The model, which was tested with 96 unseen datasets, showed better performance than existing models, with a correlation coefficient of 0.999. The processing map constructed using the DNN model was effective in predicting the microstructural evolution of the alloy. Moreover, it led to the optimization of hot-working conditions to avoid the formation of brittle precipitates(temperatures of 820–1000℃ and strain rates of 0.01-0.1 s^-1).

Grade-4 commercially pure titanium with ultrahigh strength achieved by twinning-induced grain refinement through cryogenic deformation

The yield strength of commercially pure(CP) Ti of ASTM grade 4, the strongest among all the CP-Ti grades, is too low for structural applications that require high-strength materials. Here, we demonstrate the strengthening of grade-4 CP Ti by cryogenic-temperature rolling(CTR), which enables deformation twinning in grade-4 CP Ti to achieve twinning-induced grain refinement. CTR activated {11.22} twinning and {10.12} twinning, which are the most common twinning systems in pure Ti, whereas room-temperature rolling(RTR) did not activate any twinning system. CTR with imposing an area reduction of just 30% significantly increased the yield strength of the CP Ti to 946 MPa, which is not achievable through typical processes performed at or above room temperature and is comparable to that of commercial Ti-6 Al-4 V. The significant increase in strength was due to microstructural strengthening caused by twinning-induced grain refinement, combined with dislocation accumulation. In contrast to RTR, CTR greatly increased the stress concentration at grain boundaries(GBs), which caused the unusual activation of twinning in the grade-4 CP Ti by facilitating twin nucleation at GBs. The stress concentration increased because CTR activated the slip to a lesser extent compared to RTR, thereby reducing the strain compatibility between neighboring grains. These results will contribute to development of ultrahigh-strength CP Ti and may thereby extend its use to structural applications that require high-strength materials.

GNPs/Al nanocomposites with high strength and ductility and electrical conductivity fabricated by accumulative roll-compositing

Aluminum matrix composites(AMCs) reinforced with graphene nanoplatelets(GNPs) were fabricated by using an accumulative roll-compositing(ARC) process.Microstructure, mechanical and electrical properties of the nanostructured AMCs were characterized. The results showed that small addition(0.2 vol% and 0.5 vol%) of GNPs can lead to a simultaneous increase in the tensile strength and ductility of the GNPs/Al nanocomposites, as compared with the same processed pure Al. With increasing GNPs content, the tensile strength of the GNPs/Al nanocomposites can be enhanced to 387 MPa with retained elongation of 15%. Meanwhile, the GNPs/Al nanocomposites exhibited a good electrical conductivity of77.8%–86.1% that of annealed pure Al. The excellent properties(high strength, high ductility and high conductivity) of the GNPs/Al are associated with the particular ARC process, which facilitates the uniform dispersion of GNPs in the matrix and formation of ultrafine-grained Al matrix. The strengthening and toughening of the GNPs/Al nanocomposites were discussed considering different mechanisms and the unique effect of GNPs.

Bimodal grain structures and tensile properties of a biomedical Co-20Cr-15W-10Ni alloy with different pre-strains

The influence of pre-strain on the formation of bimodal grain structures and tensile properties of a Co-20 Cr-15 W-10 Ni alloy was investigated.The bimodal grain structures consist of fine grains(FGs;2-3μm in diameter)and coarse grains(CGs;8-16μm in diameter),which can be manipulated by changing the pre-strain(ε=0.3-0.7)and annealing temperatures(1000-1100℃).High pre-strain applied in the samples can intensify the plasticity heterogeneity through increasing the total dislocation density and the local volumes of high-density dislocations.This can essentially result in finer FGs,a higher FG volume fraction,and overall grain refinement in the samples after annealing.High-temperature essentially increases both the size and volume fraction of CGs,leading to an increase in the average grain size.The tensile test suggests that the bimodal grain structured samples exhibited both high strength and ductility,yield strengths of621-877 MPa and ultimate tensile strengths of1187-1367 MPa with uniform elongations of 55.0%-71.4%.The superior strength-ductility combination of the samples arises from the specific deformation mechanisms of the bimodal grain structures.The tensile properties strongly depend on the size ratio and volume fraction of FGs/CGs in addition to the average grain size in the bimodal grain structures.The grain structures can be modified via changing the pre-strain and annealing temperature.

Thermal stability of bimodal grain structure in a cobalt-based superalloy subjected to high-temperature exposure

The present work investigates the thermal stability and mechanical properties of a Co-20 Cr-15 W-10 Ni(wt%) alloy with a bimodal grain(BG) structure.The BG structure consisting of fine grains(FGs) and coarse grains(CGs) is thermally stable under high-temperature exposure treatments of 760℃ for 100 h and 870℃ for 100-1000 h.The size of both FGs and CGs remains no significant changes after thermal exposure treatments.The microstructural stability is associated with the slow kinetics of grain growth and the pinning of carbides.The thermal stability enables to maintain the BG structures,leading to the same mechanical properties as the sample without thermal exposure treatment.In particular,the BG alloy samples after thermal exposure treatment exhibit superior mechanical properties of both high strength and high ductility compared to the unimodal grain(UG) structured ones.The BG structure of the alloy samples after thermal exposure is capable of avoiding severe loss of ductility and retaining high strength.More specifically,the ductility of the BG alloy samples after thermal exposure treatments of 870℃ for 500-1000 h is ten times higher(44.6% vs.3.5% and 52.6% vs.5.0%) than that of the UG ones.The finding in the present work may give new insights into high-temperature applications of the Co-20 Cr-15 W-10 Ni alloy and other metallic materials with a BG structure.