Cutting fluid is crucial in ensuring surface quality and machining accuracy during machining.However,traditional mineral oil-based cutting fluids no longer meet modern machining’s health and environmental protection ...Cutting fluid is crucial in ensuring surface quality and machining accuracy during machining.However,traditional mineral oil-based cutting fluids no longer meet modern machining’s health and environmental protection require-ments.As a renewable,pollution-free alternative with excellent processing characteristics,vegetable oil has become an inevitable replacement.However,vegetable oil lacks oxidation stability,extreme pressure,and antiwear proper-ties,which are essential for machining requirements.The physicochemical characteristics of vegetable oils and the improved methods’application mechanism are not fully understood.This study aims to investigate the effects of viscosity,surface tension,and molecular structure of vegetable oil on cooling and lubricating properties.The mechanisms of autoxidation and high-temperature oxidation based on the molecular structure of vegetable oil are also discussed.The study further investigates the application mechanism and performance of chemical modification and antioxidant additives.The study shows that the propionic ester of methyl hydroxy-oleate obtained by epoxidation has an initial oxidation temperature of 175℃.The application mechanism and extreme pressure performance of conventional extreme pressure additives and nanoparticle additives were also investigated to solve the problem of insufficient oxidation resistance and extreme pressure performance of nanobiological lubricants.Finally,the study discusses the future prospects of vegetable oil for chemical modification and nanoparticle addition.The study provides theoretical guidance and technical support for the industrial application and scientific research of vegetable oil in the field of lubrication and cooling.It is expected to promote sustainable development in the manufacturing industry.展开更多
Nanofluid minimum quantity lubrication(NMQL)is a green processing technology.Cottonseed oil is suitable as base oil because of excellent lubrication performance,low freezing temperature,and high yield.Al_(2)O_(3)nanop...Nanofluid minimum quantity lubrication(NMQL)is a green processing technology.Cottonseed oil is suitable as base oil because of excellent lubrication performance,low freezing temperature,and high yield.Al_(2)O_(3)nanoparticles improve not only the heat transfer capacity but also the lubrication performance.The physical and chemical proper-ties of nanofluid change when Al_(2)O_(3)nanoparticles are added.However,the effects of the concentration of nanofluid on lubrication performance remain unknown.Furthermore,the mechanisms of interaction between Al_(2)O_(3)nanoparti-cles and cottonseed oil are unclear.In this research,nanofluid is prepared by adding different mass concentrations of Al_(2)O_(3)nanoparticles(0,0.2%,0.5%,1%,1.5%,and 2%wt)to cottonseed oil during minimum quantity lubrication(MQL)milling 45 steel.The tribological properties of nanofluid with different concentrations at the tool/workpiece interface are studied through macro-evaluation parameters(milling force,specific energy)and micro-evaluation parameters(surface roughness,micro morphology,contact angle).The result show that the specific energy is at the minimum(114 J/mm^(3)),and the roughness value is the lowest(1.63μm)when the concentration is 0.5 wt%.The surfaces of the chip and workpiece are the smoothest,and the contact angle is the lowest,indicating that the tribological proper-ties are the best under 0.5 wt%.This research investigates the intercoupling mechanisms of Al_(2)O_(3)nanoparticles and cottonseed base oil,and acquires the optimal Al_(2)O_(3)nanofluid concentration to receive satisfactory tribological properties.展开更多
Metal cutting fluids(MCFs)under flood conditions do not meet the urgent needs of reducing carbon emission.Biolubricant-based minimum quantity lubrication(MQL)is an effective alternative to flood lubrication.However,pn...Metal cutting fluids(MCFs)under flood conditions do not meet the urgent needs of reducing carbon emission.Biolubricant-based minimum quantity lubrication(MQL)is an effective alternative to flood lubrication.However,pneumatic atomization MQL has poor atomization properties,which is detrimental to occupational health.Therefore,electrostatic atomization MQL requires preliminary exploratory studies.However,systematic reviews are lacking in terms of capturing the current research status and development direction of this technology.This study aims to provide a comprehensive review and critical assessment of the existing understanding of electrostatic atomization MQL.This research can be used by scientists to gain insights into the action mechanism,theoretical basis,machining performance,and development direction of this technology.First,the critical equipment,eco-friendly atomization media(biolubricants),and empowering mechanisms of electrostatic atomization MQL are presented.Second,the advanced lubrication and heat transfer mechanisms of biolubricants are revealed by quantitatively comparing MQL with MCF-based wet machining.Third,the distinctive wetting and infiltration mechanisms of electrostatic atomization MQL,combined with its unique empowering mechanism and atomization method,are compared with those of pneumatic atomization MQL.Previous experiments have shown that electrostatic atomization MQL can reduce tool wear by 42.4%in metal cutting and improve the machined surface Ra by 47%compared with pneumatic atomization MQL.Finally,future development directions,including the improvement of the coordination parameters and equipment integration aspects,are proposed.展开更多
The application of cutting fluid in the field of engineering manufacturing has a history of hundreds of years,and it plays a vital role in the processing efficiency and surface quality of parts.Among them,water-based ...The application of cutting fluid in the field of engineering manufacturing has a history of hundreds of years,and it plays a vital role in the processing efficiency and surface quality of parts.Among them,water-based cutting fluid accounts for more than 90%of the consumption of cutting fluid.However,long-term recycling of water-based cutting fluid could easily cause deterioration,and the breeding of bacteria could cause the cutting fluid to fail,increase manufacturing costs,and even endanger the health of workers.Traditional bactericides could improve the biological stability of cutting fluids,but they are toxic to the environment and do not conform to the development trend of low-carbon manufacturing.Low-carbon manufacturing is inevitable and the direction of sustainable manufacturing.The use of nanomaterials,transition metal complexes,and physical sterilization methods on the bacterial cell membrane and genetic material could effectively solve this problem.In this article,the mechanism of action of additives and microbial metabolites was first analyzed.Then,the denaturation mechanism of traditional bactericides on the target protein and the effect of sterilization efficiency were summarized.Further,the mechanism of nanomaterials disrupting cell membrane potential was discussed.The effects of lipophilicity and the atomic number of transition metal complexes on cell membrane penetration were also summarized,and the effects of ultraviolet rays and ozone on the destruction of bacterial genetic material were reviewed.In other words,the bactericidal performance,hazard,degradability,and economics of various sterilization methods were comprehensively evaluated,and the potential development direction of improving the biological stability of cutting fluid was proposed.展开更多
Grinding is a crucial process in machining workpieces because it plays a vital role in achieving the desired precision and surface quality.However,a significant technical challenge in grinding is the potential increas...Grinding is a crucial process in machining workpieces because it plays a vital role in achieving the desired precision and surface quality.However,a significant technical challenge in grinding is the potential increase in temperature due to high specific energy,which can lead to surface thermal damage.Therefore,ensuring control over the surface integrity of workpieces during grinding becomes a critical concern.This necessitates the development of temperature field models that consider various parameters,such as workpiece materials,grinding wheels,grinding parameters,cooling methods,and media,to guide industrial production.This study thoroughly analyzes and summarizes grinding temperature field models.First,the theory of the grinding temperature field is investigated,classifying it into traditional models based on a continuous belt heat source and those based on a discrete heat source,depending on whether the heat source is uniform and continuous.Through this examination,a more accurate grinding temperature model that closely aligns with practical grinding conditions is derived.Subsequently,various grinding thermal models are summarized,including models for the heat source distribution,energy distribution proportional coefficient,and convective heat transfer coefficient.Through comprehensive research,the most widely recognized,utilized,and accurate model for each category is identified.The application of these grinding thermal models is reviewed,shedding light on the governing laws that dictate the influence of the heat source distribution,heat distribution,and convective heat transfer in the grinding arc zone on the grinding temperature field.Finally,considering the current issues in the field of grinding temperature,potential future research directions are proposed.The aim of this study is to provide theoretical guidance and technical support for predicting workpiece temperature and improving surface integrity.展开更多
Micro-grinding with a spherical grinding head has been deemed an indispensable method in high-risk surgeries, such as neurosurgery and spine surgery, where bone grinding has long been plagued by the technical bottlene...Micro-grinding with a spherical grinding head has been deemed an indispensable method in high-risk surgeries, such as neurosurgery and spine surgery, where bone grinding has long been plagued by the technical bottleneck of mechanical stress-induced crack damage. In response to this challenge, the ultrasound-assisted biological bone micro-grinding novel process with a spherical grinding head has been proposed by researchers. Force modeling is a prerequisite for process parameter determination in orthopedic surgery, and the difculty in establishing and accurately predicting bone micro-grinding force prediction models is due to the geometric distribution of abrasive grains and the dynamic changes in geometry and kinematics during the cutting process. In addressing these critical needs and technical problems, the shape and protrusion heights of the wear particle of the spherical grinding head were frst studied, and the gradual rule of the contact arc length under the action of high-speed rotating ultrasonic vibration was proposed. Second, the mathematical model of the maximum thickness of undeformed chips under ultrasonic vibration of the spherical grinding head was established. Results showed that ultrasonic vibration can reduce the maximum thickness of undeformed chips and increase the range of ductile and bone meal removals, revealing the mechanism of reducing grinding force. Further, the dynamic grinding behavior of diferent layers of abrasive particles under diferent instantaneous interaction states was studied. Finally, a prediction model of micro-grinding force was established in accordance with the relationship between grinding force and cutting depth, revealing the mechanism of micro-grinding force transfer under ultrasonic vibration. The theoretical model’s average deviations are 10.37% in x-axis direction, 6.85% in y-axis direction, and 7.81% in z-axis direction compared with the experimental results. This study provides theoretical guidance and technical support for clinical bone micro-grinding.展开更多
Despite the longstanding importance of silage as a critical feed source for ruminants,its quality improvement has been largely overlooked.Although numerous quantitative trait loci(QTL)and genes affecting silage qualit...Despite the longstanding importance of silage as a critical feed source for ruminants,its quality improvement has been largely overlooked.Although numerous quantitative trait loci(QTL)and genes affecting silage quality in maize have been reported,only a few have been effectively incorporated into breeding programs.Addressing this gap,the present study undertook a comprehensive meta-QTL(MQTL)analysis involving 523 QTL associated with silage-quality traits collected from 14 published studies.Of the 523 QTL,405 were projected onto a consensus map comprising 62,424 genetic markers,resulting in the identification of 60 MQTL and eight singletons.The average confidence interval(CI)of the MQTL was 3.9-fold smaller than that of the source QTL.Nine of the 60 identified MQTL were classified as breeder’s MQTL owing to their small CIs,involvement of more QTL,and large contribution to phenotypic variation.One-third of the MQTL co-localized with DNA marker-trait associations identified in previous genomewide association mapping studies.A set of 78 high-confidence candidate genes influencing silage quality were identified in the MQTL regions.These genes and associated markers may advance marker-assisted breeding for maize silage quality.展开更多
Huge carbon emissions in machining process,which characterized by high energy consumption and usage of non-renewable resources,is becoming an obsession in the past decades.In the face of the international strategy of ...Huge carbon emissions in machining process,which characterized by high energy consumption and usage of non-renewable resources,is becoming an obsession in the past decades.In the face of the international strategy of carbon peak,it is imperative to eliminate the usage of mineral cutting fluids and reduce energy consumption and carbon emissions by green cutting/grinding technologies,such as dry cutting,minimum quantity lubrication(MQL).展开更多
Cutting fluid plays a cooling-lubrication role in the cutting of metal materials.However,the substantial usage of cutting fluid in traditional flood machining seriously pollutes the environment and threatens the healt...Cutting fluid plays a cooling-lubrication role in the cutting of metal materials.However,the substantial usage of cutting fluid in traditional flood machining seriously pollutes the environment and threatens the health of workers.Environmental machining technologies,such as dry cutting,minimum quantity lubrication(MQL),and cryogenic cooling technology,have been used as substitute for flood machining.However,the insufficient cooling capacity of MQL with normal-temperature compressed gas and the lack of lubricating performance of cryogenic cooling technology limit their industrial application.The technical bottleneck of mechanical-thermal damage of difficult-to-cut materials in aerospace and other fields can be solved by combining cryogenic medium and MQL.The latest progress of cryogenic minimum quantity lubrication(CMQL)technology is reviewed in this paper,and the key scientific issues in the research achievements of CMQL are clarified.First,the application forms and process characteristics of CMQL devices in turning,milling,and grinding are systematically summarized from traditional settings to innovative design.Second,the cooling-lubrication mechanism of CMQL and its influence mechanism on material hardness,cutting force,tool wear,and workpiece surface quality in cutting are extensively revealed.The effects of CMQL are systematically analyzed based on its mechanism and application form.Results show that the application effect of CMQL is better than that of cryogenic technology or MQL alone.Finally,the prospect,which provides basis and support for engineering application and development of CMQL technology,is introduced considering the limitations of CMQL.展开更多
Too high grinding force will lead to a large increase in specific grinding energy, resulting in high temperature in grinding zone, especially for the aerospace difficult cutting metal materials,seriously affecting the...Too high grinding force will lead to a large increase in specific grinding energy, resulting in high temperature in grinding zone, especially for the aerospace difficult cutting metal materials,seriously affecting the surface quality and accuracy. At present, the theoretical models of grinding force are mostly based on the assumption of uniform or simplified morphological characteristics of grains, which is inconsistent with the actual grains. Especially for non-engineering grinding wheel,most geometric characteristics of grains are ignored, resulting in the calculation accuracy that cannot guide practical production. Based on this, an improved grinding force model based on random grain geometric characteristics is proposed in this paper. Firstly, the surface topography model of CBN grinding wheel is established, and the effective grain determination mechanism in grinding zone is revealed. Based on the known grinding force model and mechanical behavior of interaction between grains and workpiece in different stages, the concept of grain effective action area is proposed. The variation mechanism of effective action area under the influence of grain geometric and spatial characteristics is deeply analyzed, and the calculation method under random combination of five influencing parameters is obtained. The numerical simulation is carried out to reveal the dynamic variation process of grinding force in grinding zone. In order to verify the theoretical model, the experiments of dry grinding Ti-6Al-4 V are designed. The experimental results show that under different machining parameters, the results of numerical calculation and experimental measurement are in good agreement, and the minimum error value is only 2.1 %, which indicates that the calculation accuracy of grinding force model meets the requirements and is feasible. This study will provide a theoretical basis for optimizing the wheel structure, effectively controlling the grinding force range, adjusting the grinding zone temperature and improving the workpiece machining quality in the industrial grinding process.展开更多
It is an inevitable trend of sustainable manufacturing to replace flood and dry machining with minimum quantity lubrication(MQL)technology.Nevertheless,for aeronautical difficult-tomachine materials,MQL couldn’t meet...It is an inevitable trend of sustainable manufacturing to replace flood and dry machining with minimum quantity lubrication(MQL)technology.Nevertheless,for aeronautical difficult-tomachine materials,MQL couldn’t meet the high demand of cooling and lubrication due to high heat generation during machining.Nano-biolubricants,especially non-toxic carbon group nano-enhancers(CGNs)are used,can solve this technical bottleneck.However,the machining mechanisms under lubrication of CGNs are unclear at complex interface between tool and workpiece,which characterized by high temperature,pressure,and speed,limited its application in factories and necessitates in-depth understanding.To fill this gap,this study concentrates on the comprehensive quantitative assessment of tribological characteristics based on force,tool wear,chip,and surface integrity in titanium alloy and nickel alloy machining and attempts to answer mechanisms systematically.First,to establish evaluation standard,the cutting mechanisms and performance improvement behavior covering antifriction,antiwear,tool failure,material removal,and surface formation of MQL were revealed.Second,the unique film formation and lubrication behaviors of CGNs in MQL turning,milling,and grinding are concluded.The influence law of molecular structure and micromorphology of CGNs was also answered and optimized options were recommended by considering diverse boundary conditions.Finally,in view of CGNs limitations in MQL,the future development direction is proposed,which needs to be improved in thermal stability of lubricant,activity of CGNs,controllable atomization and transportation methods,and intelligent formation of processing technology solutions.展开更多
The substitution of biolubricant for mineral cutting fluids in aerospace material grinding is an inevitable development direction,under the requirements of the worldwide carbon emission strategy.However,serious tool w...The substitution of biolubricant for mineral cutting fluids in aerospace material grinding is an inevitable development direction,under the requirements of the worldwide carbon emission strategy.However,serious tool wear and workpiece damage in difficult-to-machine material grinding challenges the availability of using biolubricants via minimum quantity lubrication.The primary cause for this condition is the unknown and complex influencing mechanisms of the biolubricant physicochemical properties on grindability.In this review,a comparative assessment of grindability is performed using titanium alloy,nickel-based alloy,and high-strength steel.Firstly,this work considers the physicochemical properties as the main factors,and the antifriction and heat dissipation behaviours of biolubricant in a high temperature and pressure interface are comprehensively analysed.Secondly,the comparative assessment of force,temperature,wheel wear and workpiece surface for titanium alloy,nickel-based alloy,and high-strength steel confirms that biolubricant is a potential replacement of traditional cutting fluids because of its improved lubrication and cooling performance.High-viscosity biolubricant and nano-enhancers with high thermal conductivity are recommended for titanium alloy to solve the burn puzzle of the workpiece.Biolubricant with high viscosity and high fatty acid saturation characteristics should be used to overcome the bottleneck of wheel wear and nickel-based alloy surface burn.The nano-enhancers with high hardness and spherical characteristics are better choices.Furthermore,a different option is available for high-strength steel grinding,which needs low-viscosity biolubricant to address the debris breaking difficulty and wheel clogging.Finally,the current challenges and potential methods are proposed to promote the application of biolubricant.展开更多
Fiber-reinforced composites have become the preferred material in the fields of aviation and aerospace because of their high-strength performance in unit weight.The composite components are manufactured by near netsha...Fiber-reinforced composites have become the preferred material in the fields of aviation and aerospace because of their high-strength performance in unit weight.The composite components are manufactured by near netshape and only require finishing operations to achieve final dimensional and assembly tolerances.Milling and grinding arise as the preferred choices because of their precision processing.Nevertheless,given their laminated,anisotropic,and heterogeneous nature,these materials are considered difficult-to-machine.As undesirable results and challenging breakthroughs,the surface damage and integrity of these materials is a research hotspot with important engineering significance.This review summarizes an up-to-date progress of the damage formation mechanisms and suppression strategies in milling and grinding for the fiber-reinforced composites reported in the literature.First,the formation mechanisms of milling damage,including delamination,burr,and tear,are analyzed.Second,the grinding mechanisms,covering material removal mechanism,thermal mechanical behavior,surface integrity,and damage,are discussed.Third,suppression strategies are reviewed systematically from the aspects of advanced cutting tools and technologies,including ultrasonic vibration-assisted machining,cryogenic cooling,minimum quantity lubrication(MQL),and tool optimization design.Ultrasonic vibration shows the greatest advantage of restraining machining force,which can be reduced by approximately 60%compared with conventional machining.Cryogenic cooling is the most effective method to reduce temperature with a maximum reduction of approximately 60%.MQL shows its advantages in terms of reducing friction coefficient,force,temperature,and tool wear.Finally,research gaps and future exploration directions are prospected,giving researchers opportunity to deepen specific aspects and explore new area for achieving high precision surface machining of fiber-reinforced composites.展开更多
Bone grinding is an essential and vital procedure in most surgical operations.Currently,the insufficient cooling capacity of dry grinding,poor visibility of drip irrigation surgery area,and large grinding force leadin...Bone grinding is an essential and vital procedure in most surgical operations.Currently,the insufficient cooling capacity of dry grinding,poor visibility of drip irrigation surgery area,and large grinding force leading to high grinding temperature are the technical bottlenecks of micro-grinding.A new micro-grinding process called ultrasonic vibration-assisted nanoparticle jet mist cooling(U-NJMC)is innovatively proposed to solve the technical problem.It combines the advantages of ultrasonic vibration(UV)and nanoparticle jet mist cooling(NJMC).Notwithstanding,the combined effect of multi parameter collaborative of U-NJMC on cooling has not been investigated.The grinding force,friction coefficient,specific grinding energy,and grinding temperature under dry,drip irrigation,UV,minimum quantity lubrication(MQL),NJMC,and U-NJMC micro-grinding were compared and analyzed.Results showed that the minimum normal grinding force and tangential grinding force of U-NJMC micro-grinding were 1.39 and 0.32 N,which were 75.1%and 82.9%less than those in dry grinding,respectively.The minimum friction coefficient and specific grinding energy were achieved using U-NJMC.Compared with dry,drip,UV,MQL,and NJMC grinding,the friction coefficient of U-NJMC was decreased by 31.3%,17.0%,19.0%,9.8%,and 12.5%,respectively,and the specific grinding energy was decreased by 83.0%,72.7%,77.8%,52.3%,and 64.7%,respectively.Compared with UV or NJMC alone,the grinding temperature of U-NJMC was decreased by 33.5%and 10.0%,respectively.These results showed that U-NJMC provides a novel approach for clinical surgical micro-grinding of biological bone.展开更多
Minimum quantity lubrication(MQL)is a relatively efficient and clean alternative to flooding workpiece machining.Electrostatic atomization has the merits of small droplet diameter,high uniformity of droplet size,and s...Minimum quantity lubrication(MQL)is a relatively efficient and clean alternative to flooding workpiece machining.Electrostatic atomization has the merits of small droplet diameter,high uniformity of droplet size,and strong coating,hence its superiority to pneumatic atomization.However,as the current research hotspot,the influence of jet parameters and electrical parameters on the average diameter of droplets is not clear.First,by observing the shape of the liquid film at the nozzle outlet,the influence law of air pressure and voltage on liquid film thickness(h)and transverse and longitudinal fluctuations are determined.Then,the mathematical model of charged droplet volume average diameter(VAD)is constructed based on three dimensions of the liquid film,namely its thickness,transverse wavelength(λ_(h)),and longitudinal wavelength(λ_(z)).The model results under different working conditions are obtained by numerical simulation.Comparisons of the model results with the experimental VAD of the droplet confirm the error of the mathematical model to be less than 10%.The droplet diameter distribution span value Rosin–Rammler distribution span(R.S)and percentage concentrations of PM10(particle size of less than 10μm)/PM2.5(particle size of less than 2.5μm)under different working conditions are further analyzed.The results show that electrostatic atomization not only reduces the diameter distribution span of atomized droplets but also significantly inhibits the formation of PM10 and PM2.5 fine-suspension droplets.When the air pressure is 0.3 MPa,and the voltage is 40 kV,the percentage concentrations of PM10 and PM2.5 can be reduced by 80.72%and 92.05%,respectively,compared with that under the pure pneumatic atomization condition at 0.3 MPa.展开更多
Aerospace aluminum alloy is the most used structural material for rockets,aircraft,spacecraft,and space stations.The deterioration of surface integrity of dry machining and the insufficient heat transfer capacity of m...Aerospace aluminum alloy is the most used structural material for rockets,aircraft,spacecraft,and space stations.The deterioration of surface integrity of dry machining and the insufficient heat transfer capacity of minimal quantity lubrication have become the bottleneck of lubrication and heat dissipation of aerospace aluminum alloy.However,the excellent thermal conductivity and tribological properties of nanofluids are expected to fill this gap.The traditional milling force models are mainly based on empirical models and finite element simulations,which are insufficient to guide industrial manufacturing.In this study,the milling force of the integral end milling cutter is deduced by force analysis of the milling cutter element and numerical simulation.The instantaneous milling force model of the integral end milling cutter is established under the condition of dry and nanofluid minimal quantity lubrication(NMQL)based on the dual mechanism of the shear effect on the rake face of the milling cutter and the plow cutting effect on the flank surface.A single factor experiment is designed to introduce NMQL and the milling feed factor into the instantaneous milling force coefficient.The average absolute errors in the prediction of milling forces for the NMQL are 13.3%,2.3%,and 7.6%in the x-,y-,and z-direction,respectively.Compared with the milling forces obtained by dry milling,those by NMQL decrease by 21.4%,17.7%,and 18.5%in the x-,y-,and z-direction,respectively.展开更多
Non-enzymatic electrochemical sensor was developed for estimation of low-level cholesterol.Polyindole/tungsten carbide(PIN/WC)nanocomposite was synthesized and used as an electroactive material to develop low-cost mod...Non-enzymatic electrochemical sensor was developed for estimation of low-level cholesterol.Polyindole/tungsten carbide(PIN/WC)nanocomposite was synthesized and used as an electroactive material to develop low-cost modified stainless steel plate electrode(SSPE).Surface morphology of developed electrode was characterized by scanning electron microscopy.Electrochemical behavior of cholesterol was investigated through electron impedance spectroscopy,potentiodynamic polarization and cyclic voltammetry in 1-M KOH electrolytic solution.The quantification of cholesterol was studied by square wave voltammetry and differential pulse voltammetry.The calibration plots between the cholesterol concentration and peak current were in linear relation with limit of detection of 1.23×10^(−6) mol L^(−1).The overall result reveals that developed PIN/WC/SSPE electrode has excellent performance for trace-level cholesterol estimation and can be further employed for cholesterol monitoring in blood serum samples.展开更多
Nanoparticle-enhanced coolants(NPECs)are increasingly used in minimum quantity lubrication(MQL)machining as a green lubricant to replace conventional cutting fluids to meet the urgent need for carbon emissions and ach...Nanoparticle-enhanced coolants(NPECs)are increasingly used in minimum quantity lubrication(MQL)machining as a green lubricant to replace conventional cutting fluids to meet the urgent need for carbon emissions and achieve sustainable manufacturing.However,the thermophysical properties of NPEC during processing remain unclear,making it difficult to provide precise guidance and selection principles for industrial applications.Therefore,this paper reviews the action mechanism,processing properties,and future development directions of NPEC.First,the laws of influence of nano-enhanced phases and base fluids on the processing performance are revealed,and the dispersion stabilization mechanism of NPEC in the preparation process is elaborated.Then,the unique molecular structure and physical properties of NPECs are combined to elucidate their unique mechanisms of heat transfer,penetration,and antifriction effects.Furthermore,the effect of NPECs is investigated on the basis of their excellent lubricating and cooling properties by comprehensively and quantitatively evaluating the material removal characteristics during machining in turning,milling,and grinding applications.Results showed that turning of Ti‒6Al‒4V with multi-walled carbon nanotube NPECs with a volume fraction of 0.2%resulted in a 34%reduction in tool wear,an average decrease in cutting force of 28%,and a 7%decrease in surface roughness Ra,compared with the conventional flood process.Finally,research gaps and future directions for further applications of NPECs in the industry are presented.展开更多
Herein,we report the synthesis of Zn_(0.7)Mg_(0.3)Nd_(x)Fe_(2-x)O_(4)(where,x=0,0,0,01,0,02)ferrite nanoparticles by employing the sol-gel auto-combustion technique.The X-ray diffraction(XRD)pattern suggests the forma...Herein,we report the synthesis of Zn_(0.7)Mg_(0.3)Nd_(x)Fe_(2-x)O_(4)(where,x=0,0,0,01,0,02)ferrite nanoparticles by employing the sol-gel auto-combustion technique.The X-ray diffraction(XRD)pattern suggests the formation of a pure cubic structure,without any impurity phase,with an Fd3m space group at room temperature.With increasing doping amount,the crystallite size is reported as 35-41 nm,while the lattice parameters rise from 0.8381 to 0.8395 nm.Field emission scanning electron microscopy(FESEM)images show the formation of spherical grains with agglomerated morphology in all the samples,with grain sizes ranging from 49 to 103 nm.Energy dispersive X-ray spectroscopy(EDX)and elemental mapping investigation confirm the chemical purity of all the samples.Fourier transform infrared(FTIR)analysis shows the presence of two prominent peaks around 440 and 560 cm^(-1)that correspond to the octahedral and tetrahedral positions.In addition,the existence of five Raman active vibratio nal modes in all produced specimens again confirms the structural purity of all the samples.The M-H curve shows that saturation magnetization(M_(s))first increases from 14.98 to 28.22 emu/g and then decreases to 18.98emu/g with increasing doping amount.This is due to the A-B type super-exchange interaction for the synthesized samples.The variation in coercivity(H_(c))and magnetic anisotropy(K_(1))suggest the thermal stability of all the samples and can be utilized in transformers and solenoids.展开更多
基金Supported by National Key Research and Development Program of China(Grant No.2020YFB2010500)National Natural Science Foundation of China(Grant Nos.51975305,52105457)Shandong Provincial Natural Science Foundation of China(Grant No.ZR2020KE027).
文摘Cutting fluid is crucial in ensuring surface quality and machining accuracy during machining.However,traditional mineral oil-based cutting fluids no longer meet modern machining’s health and environmental protection require-ments.As a renewable,pollution-free alternative with excellent processing characteristics,vegetable oil has become an inevitable replacement.However,vegetable oil lacks oxidation stability,extreme pressure,and antiwear proper-ties,which are essential for machining requirements.The physicochemical characteristics of vegetable oils and the improved methods’application mechanism are not fully understood.This study aims to investigate the effects of viscosity,surface tension,and molecular structure of vegetable oil on cooling and lubricating properties.The mechanisms of autoxidation and high-temperature oxidation based on the molecular structure of vegetable oil are also discussed.The study further investigates the application mechanism and performance of chemical modification and antioxidant additives.The study shows that the propionic ester of methyl hydroxy-oleate obtained by epoxidation has an initial oxidation temperature of 175℃.The application mechanism and extreme pressure performance of conventional extreme pressure additives and nanoparticle additives were also investigated to solve the problem of insufficient oxidation resistance and extreme pressure performance of nanobiological lubricants.Finally,the study discusses the future prospects of vegetable oil for chemical modification and nanoparticle addition.The study provides theoretical guidance and technical support for the industrial application and scientific research of vegetable oil in the field of lubrication and cooling.It is expected to promote sustainable development in the manufacturing industry.
基金Supported by National Natural Science Foundation of China(Grant Nos.51806112,51975305)PhD Research Startup Foundation of Qingdao University of Technology,China(Grant Nos.JC2022-012,20312008).
文摘Nanofluid minimum quantity lubrication(NMQL)is a green processing technology.Cottonseed oil is suitable as base oil because of excellent lubrication performance,low freezing temperature,and high yield.Al_(2)O_(3)nanoparticles improve not only the heat transfer capacity but also the lubrication performance.The physical and chemical proper-ties of nanofluid change when Al_(2)O_(3)nanoparticles are added.However,the effects of the concentration of nanofluid on lubrication performance remain unknown.Furthermore,the mechanisms of interaction between Al_(2)O_(3)nanoparti-cles and cottonseed oil are unclear.In this research,nanofluid is prepared by adding different mass concentrations of Al_(2)O_(3)nanoparticles(0,0.2%,0.5%,1%,1.5%,and 2%wt)to cottonseed oil during minimum quantity lubrication(MQL)milling 45 steel.The tribological properties of nanofluid with different concentrations at the tool/workpiece interface are studied through macro-evaluation parameters(milling force,specific energy)and micro-evaluation parameters(surface roughness,micro morphology,contact angle).The result show that the specific energy is at the minimum(114 J/mm^(3)),and the roughness value is the lowest(1.63μm)when the concentration is 0.5 wt%.The surfaces of the chip and workpiece are the smoothest,and the contact angle is the lowest,indicating that the tribological proper-ties are the best under 0.5 wt%.This research investigates the intercoupling mechanisms of Al_(2)O_(3)nanoparticles and cottonseed base oil,and acquires the optimal Al_(2)O_(3)nanofluid concentration to receive satisfactory tribological properties.
基金financially supported by the National Natural Science Foundation of China(Grant Nos.51975305,51905289,52105457 and 52105264)National key Research and Development plan(2020YFB2010500)+2 种基金Key projects of Shandong Natural Science Foundation of China(Grant Nos.ZR2020KE027,ZR2020ME158 and ZR2021QE116)Major Science and technology innovation engineering projects of Shandong Province(Grant No.2019JZZY020111)Source Innovation Project of Qingdao West Coast New Area(Grant Nos.2020-97 and 2020-98).
文摘Metal cutting fluids(MCFs)under flood conditions do not meet the urgent needs of reducing carbon emission.Biolubricant-based minimum quantity lubrication(MQL)is an effective alternative to flood lubrication.However,pneumatic atomization MQL has poor atomization properties,which is detrimental to occupational health.Therefore,electrostatic atomization MQL requires preliminary exploratory studies.However,systematic reviews are lacking in terms of capturing the current research status and development direction of this technology.This study aims to provide a comprehensive review and critical assessment of the existing understanding of electrostatic atomization MQL.This research can be used by scientists to gain insights into the action mechanism,theoretical basis,machining performance,and development direction of this technology.First,the critical equipment,eco-friendly atomization media(biolubricants),and empowering mechanisms of electrostatic atomization MQL are presented.Second,the advanced lubrication and heat transfer mechanisms of biolubricants are revealed by quantitatively comparing MQL with MCF-based wet machining.Third,the distinctive wetting and infiltration mechanisms of electrostatic atomization MQL,combined with its unique empowering mechanism and atomization method,are compared with those of pneumatic atomization MQL.Previous experiments have shown that electrostatic atomization MQL can reduce tool wear by 42.4%in metal cutting and improve the machined surface Ra by 47%compared with pneumatic atomization MQL.Finally,future development directions,including the improvement of the coordination parameters and equipment integration aspects,are proposed.
基金Supported by National Key Research and Development Program of China(Grant No.2020YFB2010500)National Natural Science Foundation of China(Grant Nos.51975305,51905289)+2 种基金Shandong Provincial Major Science and Technology Innovation Engineering Projects of China(Grant No.2019JZZY020111)Shandong Provincial Natural Science Foundation of China(Grant Nos.ZR2020KE027,ZR2020ME158,ZR2019PEE008)Applied Basic Research Youth Project of Qingdao Science and Technology Plan(Grant No.19-6-2-63-cg)。
文摘The application of cutting fluid in the field of engineering manufacturing has a history of hundreds of years,and it plays a vital role in the processing efficiency and surface quality of parts.Among them,water-based cutting fluid accounts for more than 90%of the consumption of cutting fluid.However,long-term recycling of water-based cutting fluid could easily cause deterioration,and the breeding of bacteria could cause the cutting fluid to fail,increase manufacturing costs,and even endanger the health of workers.Traditional bactericides could improve the biological stability of cutting fluids,but they are toxic to the environment and do not conform to the development trend of low-carbon manufacturing.Low-carbon manufacturing is inevitable and the direction of sustainable manufacturing.The use of nanomaterials,transition metal complexes,and physical sterilization methods on the bacterial cell membrane and genetic material could effectively solve this problem.In this article,the mechanism of action of additives and microbial metabolites was first analyzed.Then,the denaturation mechanism of traditional bactericides on the target protein and the effect of sterilization efficiency were summarized.Further,the mechanism of nanomaterials disrupting cell membrane potential was discussed.The effects of lipophilicity and the atomic number of transition metal complexes on cell membrane penetration were also summarized,and the effects of ultraviolet rays and ozone on the destruction of bacterial genetic material were reviewed.In other words,the bactericidal performance,hazard,degradability,and economics of various sterilization methods were comprehensively evaluated,and the potential development direction of improving the biological stability of cutting fluid was proposed.
基金financially supported by the National Natural Science Foundation of China(Grant Nos.52205481,51975305 and 52105457)Shandong Natural Science Foundation(Grant Nos.ZR2020ME158,ZR2023QE057,ZR2022QE028,ZR2021QE116,ZR2020KE027,and ZR2022QE159)+1 种基金Qingdao Science and Technology Planning Park Cultivation Plan(23-1-5-yqpy-17-qy)China Postdoctral Science Foundation(2021M701810).
文摘Grinding is a crucial process in machining workpieces because it plays a vital role in achieving the desired precision and surface quality.However,a significant technical challenge in grinding is the potential increase in temperature due to high specific energy,which can lead to surface thermal damage.Therefore,ensuring control over the surface integrity of workpieces during grinding becomes a critical concern.This necessitates the development of temperature field models that consider various parameters,such as workpiece materials,grinding wheels,grinding parameters,cooling methods,and media,to guide industrial production.This study thoroughly analyzes and summarizes grinding temperature field models.First,the theory of the grinding temperature field is investigated,classifying it into traditional models based on a continuous belt heat source and those based on a discrete heat source,depending on whether the heat source is uniform and continuous.Through this examination,a more accurate grinding temperature model that closely aligns with practical grinding conditions is derived.Subsequently,various grinding thermal models are summarized,including models for the heat source distribution,energy distribution proportional coefficient,and convective heat transfer coefficient.Through comprehensive research,the most widely recognized,utilized,and accurate model for each category is identified.The application of these grinding thermal models is reviewed,shedding light on the governing laws that dictate the influence of the heat source distribution,heat distribution,and convective heat transfer in the grinding arc zone on the grinding temperature field.Finally,considering the current issues in the field of grinding temperature,potential future research directions are proposed.The aim of this study is to provide theoretical guidance and technical support for predicting workpiece temperature and improving surface integrity.
基金Supported by National Natural Science Foundation of China(Grant Nos.51975305,52105457,and 52205481)the Special Fund of Taishan Scholars Project(Grant No.tsqn202211179)+1 种基金Shandong Provincial Youth Talent Promotion Project(Grant No.SDAST2021qt12)Shandong Provincial Natural Science Foundation(Grant Nos.ZR2023QE057,ZR2022QE028,ZR2021QE116,and ZR2020KE027).
文摘Micro-grinding with a spherical grinding head has been deemed an indispensable method in high-risk surgeries, such as neurosurgery and spine surgery, where bone grinding has long been plagued by the technical bottleneck of mechanical stress-induced crack damage. In response to this challenge, the ultrasound-assisted biological bone micro-grinding novel process with a spherical grinding head has been proposed by researchers. Force modeling is a prerequisite for process parameter determination in orthopedic surgery, and the difculty in establishing and accurately predicting bone micro-grinding force prediction models is due to the geometric distribution of abrasive grains and the dynamic changes in geometry and kinematics during the cutting process. In addressing these critical needs and technical problems, the shape and protrusion heights of the wear particle of the spherical grinding head were frst studied, and the gradual rule of the contact arc length under the action of high-speed rotating ultrasonic vibration was proposed. Second, the mathematical model of the maximum thickness of undeformed chips under ultrasonic vibration of the spherical grinding head was established. Results showed that ultrasonic vibration can reduce the maximum thickness of undeformed chips and increase the range of ductile and bone meal removals, revealing the mechanism of reducing grinding force. Further, the dynamic grinding behavior of diferent layers of abrasive particles under diferent instantaneous interaction states was studied. Finally, a prediction model of micro-grinding force was established in accordance with the relationship between grinding force and cutting depth, revealing the mechanism of micro-grinding force transfer under ultrasonic vibration. The theoretical model’s average deviations are 10.37% in x-axis direction, 6.85% in y-axis direction, and 7.81% in z-axis direction compared with the experimental results. This study provides theoretical guidance and technical support for clinical bone micro-grinding.
文摘Despite the longstanding importance of silage as a critical feed source for ruminants,its quality improvement has been largely overlooked.Although numerous quantitative trait loci(QTL)and genes affecting silage quality in maize have been reported,only a few have been effectively incorporated into breeding programs.Addressing this gap,the present study undertook a comprehensive meta-QTL(MQTL)analysis involving 523 QTL associated with silage-quality traits collected from 14 published studies.Of the 523 QTL,405 were projected onto a consensus map comprising 62,424 genetic markers,resulting in the identification of 60 MQTL and eight singletons.The average confidence interval(CI)of the MQTL was 3.9-fold smaller than that of the source QTL.Nine of the 60 identified MQTL were classified as breeder’s MQTL owing to their small CIs,involvement of more QTL,and large contribution to phenotypic variation.One-third of the MQTL co-localized with DNA marker-trait associations identified in previous genomewide association mapping studies.A set of 78 high-confidence candidate genes influencing silage quality were identified in the MQTL regions.These genes and associated markers may advance marker-assisted breeding for maize silage quality.
文摘Huge carbon emissions in machining process,which characterized by high energy consumption and usage of non-renewable resources,is becoming an obsession in the past decades.In the face of the international strategy of carbon peak,it is imperative to eliminate the usage of mineral cutting fluids and reduce energy consumption and carbon emissions by green cutting/grinding technologies,such as dry cutting,minimum quantity lubrication(MQL).
基金This paper was financially supported by the National Natural Science Foundation of China(Grant Nos.51975305 and 51905289)the Key Project of Shandong Province,China(Grant No.ZR2020KE027)+2 种基金the Major Research Project of Shandong Province,China(Grant Nos.2019GGX104040 and 2019GSF108236)the Natural Science Foundation of Shandong Province,China(Grant No.ZR2020ME158)the Applied Basic Research Youth Project of Qingdao Science and Technology Plan,China(Grant No.19-6-2-63-cg).
文摘Cutting fluid plays a cooling-lubrication role in the cutting of metal materials.However,the substantial usage of cutting fluid in traditional flood machining seriously pollutes the environment and threatens the health of workers.Environmental machining technologies,such as dry cutting,minimum quantity lubrication(MQL),and cryogenic cooling technology,have been used as substitute for flood machining.However,the insufficient cooling capacity of MQL with normal-temperature compressed gas and the lack of lubricating performance of cryogenic cooling technology limit their industrial application.The technical bottleneck of mechanical-thermal damage of difficult-to-cut materials in aerospace and other fields can be solved by combining cryogenic medium and MQL.The latest progress of cryogenic minimum quantity lubrication(CMQL)technology is reviewed in this paper,and the key scientific issues in the research achievements of CMQL are clarified.First,the application forms and process characteristics of CMQL devices in turning,milling,and grinding are systematically summarized from traditional settings to innovative design.Second,the cooling-lubrication mechanism of CMQL and its influence mechanism on material hardness,cutting force,tool wear,and workpiece surface quality in cutting are extensively revealed.The effects of CMQL are systematically analyzed based on its mechanism and application form.Results show that the application effect of CMQL is better than that of cryogenic technology or MQL alone.Finally,the prospect,which provides basis and support for engineering application and development of CMQL technology,is introduced considering the limitations of CMQL.
基金supported by the National Natural Science Foundation of China(Nos.51975305,51905289,52105264)the Key Project of Shandong Province,China(No.ZR2020KE027)+1 种基金the Major Research Project of Shandong Province,China(Nos.2019GGX104040 and 2019GSF108236)the Natural Science Foundation of Shandong Province,China(No.ZR2021QE116).
文摘Too high grinding force will lead to a large increase in specific grinding energy, resulting in high temperature in grinding zone, especially for the aerospace difficult cutting metal materials,seriously affecting the surface quality and accuracy. At present, the theoretical models of grinding force are mostly based on the assumption of uniform or simplified morphological characteristics of grains, which is inconsistent with the actual grains. Especially for non-engineering grinding wheel,most geometric characteristics of grains are ignored, resulting in the calculation accuracy that cannot guide practical production. Based on this, an improved grinding force model based on random grain geometric characteristics is proposed in this paper. Firstly, the surface topography model of CBN grinding wheel is established, and the effective grain determination mechanism in grinding zone is revealed. Based on the known grinding force model and mechanical behavior of interaction between grains and workpiece in different stages, the concept of grain effective action area is proposed. The variation mechanism of effective action area under the influence of grain geometric and spatial characteristics is deeply analyzed, and the calculation method under random combination of five influencing parameters is obtained. The numerical simulation is carried out to reveal the dynamic variation process of grinding force in grinding zone. In order to verify the theoretical model, the experiments of dry grinding Ti-6Al-4 V are designed. The experimental results show that under different machining parameters, the results of numerical calculation and experimental measurement are in good agreement, and the minimum error value is only 2.1 %, which indicates that the calculation accuracy of grinding force model meets the requirements and is feasible. This study will provide a theoretical basis for optimizing the wheel structure, effectively controlling the grinding force range, adjusting the grinding zone temperature and improving the workpiece machining quality in the industrial grinding process.
基金supported by the National Natural Science Foundation of China(Nos.51975305 and 51905289)the Major Research Project of Shandong Province(No.2019GGX104040)+2 种基金the Major Science and Technology Innovation Engineering Projects of Shandong Province(No.2019JZZY020111)the Natural Science Foundation of Shandong Province(Nos.ZR2020KE027 and ZR2020ME158)the Applied Basic Research Youth Project of Qingdao science and technology plan(No.19-6-2-63-cg)。
文摘It is an inevitable trend of sustainable manufacturing to replace flood and dry machining with minimum quantity lubrication(MQL)technology.Nevertheless,for aeronautical difficult-tomachine materials,MQL couldn’t meet the high demand of cooling and lubrication due to high heat generation during machining.Nano-biolubricants,especially non-toxic carbon group nano-enhancers(CGNs)are used,can solve this technical bottleneck.However,the machining mechanisms under lubrication of CGNs are unclear at complex interface between tool and workpiece,which characterized by high temperature,pressure,and speed,limited its application in factories and necessitates in-depth understanding.To fill this gap,this study concentrates on the comprehensive quantitative assessment of tribological characteristics based on force,tool wear,chip,and surface integrity in titanium alloy and nickel alloy machining and attempts to answer mechanisms systematically.First,to establish evaluation standard,the cutting mechanisms and performance improvement behavior covering antifriction,antiwear,tool failure,material removal,and surface formation of MQL were revealed.Second,the unique film formation and lubrication behaviors of CGNs in MQL turning,milling,and grinding are concluded.The influence law of molecular structure and micromorphology of CGNs was also answered and optimized options were recommended by considering diverse boundary conditions.Finally,in view of CGNs limitations in MQL,the future development direction is proposed,which needs to be improved in thermal stability of lubricant,activity of CGNs,controllable atomization and transportation methods,and intelligent formation of processing technology solutions.
基金supported by the National Natural Science Foundation of China (Grant Nos.52105457 and 51975305)the National Key R&D Program of China (Grant No.2020YFB2010500)+2 种基金the Shandong Natural Science Foundation,China (Grant Nos.ZR2020KE027 and ZR2020ME158)the Innovation Talent Supporting Program for Postdoctoral Fellows of Shandong Province,China (Grant No.SDBX2020012)the Major Science and Technology Innovation Engineering Projects of Shandong Province,China (Grant No.2019JZZY020111).
文摘The substitution of biolubricant for mineral cutting fluids in aerospace material grinding is an inevitable development direction,under the requirements of the worldwide carbon emission strategy.However,serious tool wear and workpiece damage in difficult-to-machine material grinding challenges the availability of using biolubricants via minimum quantity lubrication.The primary cause for this condition is the unknown and complex influencing mechanisms of the biolubricant physicochemical properties on grindability.In this review,a comparative assessment of grindability is performed using titanium alloy,nickel-based alloy,and high-strength steel.Firstly,this work considers the physicochemical properties as the main factors,and the antifriction and heat dissipation behaviours of biolubricant in a high temperature and pressure interface are comprehensively analysed.Secondly,the comparative assessment of force,temperature,wheel wear and workpiece surface for titanium alloy,nickel-based alloy,and high-strength steel confirms that biolubricant is a potential replacement of traditional cutting fluids because of its improved lubrication and cooling performance.High-viscosity biolubricant and nano-enhancers with high thermal conductivity are recommended for titanium alloy to solve the burn puzzle of the workpiece.Biolubricant with high viscosity and high fatty acid saturation characteristics should be used to overcome the bottleneck of wheel wear and nickel-based alloy surface burn.The nano-enhancers with high hardness and spherical characteristics are better choices.Furthermore,a different option is available for high-strength steel grinding,which needs low-viscosity biolubricant to address the debris breaking difficulty and wheel clogging.Finally,the current challenges and potential methods are proposed to promote the application of biolubricant.
基金the National Key R&D Program of China(Grant No.2020YFB2010500)the National Natural Science Foundation of China(Grant Nos.51975305 and 51905289)+2 种基金Shandong Natural Science Foundation,China(Grant Nos.ZR2020KE027 and ZR2020ME158)the Innovation Talent Supporting Program for Postdoctoral Fellows of Shandong Province,China(Grant No.SDBX2020012)the Major Science and Technology Innovation Engineering Projects of Shandong Province,China(Grant No.2019JZZY020111).
文摘Fiber-reinforced composites have become the preferred material in the fields of aviation and aerospace because of their high-strength performance in unit weight.The composite components are manufactured by near netshape and only require finishing operations to achieve final dimensional and assembly tolerances.Milling and grinding arise as the preferred choices because of their precision processing.Nevertheless,given their laminated,anisotropic,and heterogeneous nature,these materials are considered difficult-to-machine.As undesirable results and challenging breakthroughs,the surface damage and integrity of these materials is a research hotspot with important engineering significance.This review summarizes an up-to-date progress of the damage formation mechanisms and suppression strategies in milling and grinding for the fiber-reinforced composites reported in the literature.First,the formation mechanisms of milling damage,including delamination,burr,and tear,are analyzed.Second,the grinding mechanisms,covering material removal mechanism,thermal mechanical behavior,surface integrity,and damage,are discussed.Third,suppression strategies are reviewed systematically from the aspects of advanced cutting tools and technologies,including ultrasonic vibration-assisted machining,cryogenic cooling,minimum quantity lubrication(MQL),and tool optimization design.Ultrasonic vibration shows the greatest advantage of restraining machining force,which can be reduced by approximately 60%compared with conventional machining.Cryogenic cooling is the most effective method to reduce temperature with a maximum reduction of approximately 60%.MQL shows its advantages in terms of reducing friction coefficient,force,temperature,and tool wear.Finally,research gaps and future exploration directions are prospected,giving researchers opportunity to deepen specific aspects and explore new area for achieving high precision surface machining of fiber-reinforced composites.
基金supported by the National Natural Science Foundation of China (Grant Nos.51905289 and 51975305)the National Key R&D Program of China (Grant No.2020YFB2010500)+3 种基金the Natural Science Foundation of Shandong Province,China (Grant Nos.ZR2022QE159,ZR2020KE027,ZR2020ME158,and ZR2019PEE008)the China Postdoctoral Science Foundation (Grant No.2021M701810)the Innovation Talent Supporting Program for Postdoctoral Fellows of Shandong Province,China (Grant No.SDBX2020012)the Qingdao Postdoctoral Researchers Applied Research Project Funding,China (Grant No.A2020-072).
文摘Bone grinding is an essential and vital procedure in most surgical operations.Currently,the insufficient cooling capacity of dry grinding,poor visibility of drip irrigation surgery area,and large grinding force leading to high grinding temperature are the technical bottlenecks of micro-grinding.A new micro-grinding process called ultrasonic vibration-assisted nanoparticle jet mist cooling(U-NJMC)is innovatively proposed to solve the technical problem.It combines the advantages of ultrasonic vibration(UV)and nanoparticle jet mist cooling(NJMC).Notwithstanding,the combined effect of multi parameter collaborative of U-NJMC on cooling has not been investigated.The grinding force,friction coefficient,specific grinding energy,and grinding temperature under dry,drip irrigation,UV,minimum quantity lubrication(MQL),NJMC,and U-NJMC micro-grinding were compared and analyzed.Results showed that the minimum normal grinding force and tangential grinding force of U-NJMC micro-grinding were 1.39 and 0.32 N,which were 75.1%and 82.9%less than those in dry grinding,respectively.The minimum friction coefficient and specific grinding energy were achieved using U-NJMC.Compared with dry,drip,UV,MQL,and NJMC grinding,the friction coefficient of U-NJMC was decreased by 31.3%,17.0%,19.0%,9.8%,and 12.5%,respectively,and the specific grinding energy was decreased by 83.0%,72.7%,77.8%,52.3%,and 64.7%,respectively.Compared with UV or NJMC alone,the grinding temperature of U-NJMC was decreased by 33.5%and 10.0%,respectively.These results showed that U-NJMC provides a novel approach for clinical surgical micro-grinding of biological bone.
基金This research was financially supported by the National Natural Science Foundation of China(Grant Nos.52105457 and 51975305)the National Key R&D Program of China(Grant No.2020YFB2010500)+1 种基金Major Science and Technology Innovation Engineering Projects of Shandong Province(Grant No.2019JZZY020111)General project of Liaoning Provincial Department of Education(Grant No.LJKMZ20220971).
文摘Minimum quantity lubrication(MQL)is a relatively efficient and clean alternative to flooding workpiece machining.Electrostatic atomization has the merits of small droplet diameter,high uniformity of droplet size,and strong coating,hence its superiority to pneumatic atomization.However,as the current research hotspot,the influence of jet parameters and electrical parameters on the average diameter of droplets is not clear.First,by observing the shape of the liquid film at the nozzle outlet,the influence law of air pressure and voltage on liquid film thickness(h)and transverse and longitudinal fluctuations are determined.Then,the mathematical model of charged droplet volume average diameter(VAD)is constructed based on three dimensions of the liquid film,namely its thickness,transverse wavelength(λ_(h)),and longitudinal wavelength(λ_(z)).The model results under different working conditions are obtained by numerical simulation.Comparisons of the model results with the experimental VAD of the droplet confirm the error of the mathematical model to be less than 10%.The droplet diameter distribution span value Rosin–Rammler distribution span(R.S)and percentage concentrations of PM10(particle size of less than 10μm)/PM2.5(particle size of less than 2.5μm)under different working conditions are further analyzed.The results show that electrostatic atomization not only reduces the diameter distribution span of atomized droplets but also significantly inhibits the formation of PM10 and PM2.5 fine-suspension droplets.When the air pressure is 0.3 MPa,and the voltage is 40 kV,the percentage concentrations of PM10 and PM2.5 can be reduced by 80.72%and 92.05%,respectively,compared with that under the pure pneumatic atomization condition at 0.3 MPa.
基金upported by the National Natural Science Foundation of China (Grant Nos.51975305,51905289,52105457,and 52105264)the National Key R&D Program of China (Grant No.2020YFB2010500)+2 种基金the Key Projects of Shandong Natural Science Foundation,China (Grant Nos.ZR2020KE027,ZR2020ME158,and ZR2021QE116)the Major Science and Technology Innovation Engineering Projects of Shandong Province,China (Grant No.2019JZZY020111)the Source Innovation Project of Qingdao West Coast New Area,China (Grant Nos.2020-97 and 2020-98).
文摘Aerospace aluminum alloy is the most used structural material for rockets,aircraft,spacecraft,and space stations.The deterioration of surface integrity of dry machining and the insufficient heat transfer capacity of minimal quantity lubrication have become the bottleneck of lubrication and heat dissipation of aerospace aluminum alloy.However,the excellent thermal conductivity and tribological properties of nanofluids are expected to fill this gap.The traditional milling force models are mainly based on empirical models and finite element simulations,which are insufficient to guide industrial manufacturing.In this study,the milling force of the integral end milling cutter is deduced by force analysis of the milling cutter element and numerical simulation.The instantaneous milling force model of the integral end milling cutter is established under the condition of dry and nanofluid minimal quantity lubrication(NMQL)based on the dual mechanism of the shear effect on the rake face of the milling cutter and the plow cutting effect on the flank surface.A single factor experiment is designed to introduce NMQL and the milling feed factor into the instantaneous milling force coefficient.The average absolute errors in the prediction of milling forces for the NMQL are 13.3%,2.3%,and 7.6%in the x-,y-,and z-direction,respectively.Compared with the milling forces obtained by dry milling,those by NMQL decrease by 21.4%,17.7%,and 18.5%in the x-,y-,and z-direction,respectively.
文摘Non-enzymatic electrochemical sensor was developed for estimation of low-level cholesterol.Polyindole/tungsten carbide(PIN/WC)nanocomposite was synthesized and used as an electroactive material to develop low-cost modified stainless steel plate electrode(SSPE).Surface morphology of developed electrode was characterized by scanning electron microscopy.Electrochemical behavior of cholesterol was investigated through electron impedance spectroscopy,potentiodynamic polarization and cyclic voltammetry in 1-M KOH electrolytic solution.The quantification of cholesterol was studied by square wave voltammetry and differential pulse voltammetry.The calibration plots between the cholesterol concentration and peak current were in linear relation with limit of detection of 1.23×10^(−6) mol L^(−1).The overall result reveals that developed PIN/WC/SSPE electrode has excellent performance for trace-level cholesterol estimation and can be further employed for cholesterol monitoring in blood serum samples.
基金the National Key R&D Program of China(Grant No.2020YFB2010500)the National Natural Science Foundation of China(Grant Nos.52105457 and 51975305)+2 种基金the Special Fund of Taishan Scholars Project,China(Grant No.tsqn202211179)the Youth Talent Promotion Project in Shandong,China(Grant No.SDAST2021qt12)the Natural Science Foundation of Shandong Province,China(Grant Nos.ZR2023QE057,ZR2022QE028,ZR2021QE116,and ZR2020KE027).
文摘Nanoparticle-enhanced coolants(NPECs)are increasingly used in minimum quantity lubrication(MQL)machining as a green lubricant to replace conventional cutting fluids to meet the urgent need for carbon emissions and achieve sustainable manufacturing.However,the thermophysical properties of NPEC during processing remain unclear,making it difficult to provide precise guidance and selection principles for industrial applications.Therefore,this paper reviews the action mechanism,processing properties,and future development directions of NPEC.First,the laws of influence of nano-enhanced phases and base fluids on the processing performance are revealed,and the dispersion stabilization mechanism of NPEC in the preparation process is elaborated.Then,the unique molecular structure and physical properties of NPECs are combined to elucidate their unique mechanisms of heat transfer,penetration,and antifriction effects.Furthermore,the effect of NPECs is investigated on the basis of their excellent lubricating and cooling properties by comprehensively and quantitatively evaluating the material removal characteristics during machining in turning,milling,and grinding applications.Results showed that turning of Ti‒6Al‒4V with multi-walled carbon nanotube NPECs with a volume fraction of 0.2%resulted in a 34%reduction in tool wear,an average decrease in cutting force of 28%,and a 7%decrease in surface roughness Ra,compared with the conventional flood process.Finally,research gaps and future directions for further applications of NPECs in the industry are presented.
基金the Researchers Supporting Project number (RSP-2021/29),King Saud University,Riyadh,Saudi Arabia,for funding this research。
文摘Herein,we report the synthesis of Zn_(0.7)Mg_(0.3)Nd_(x)Fe_(2-x)O_(4)(where,x=0,0,0,01,0,02)ferrite nanoparticles by employing the sol-gel auto-combustion technique.The X-ray diffraction(XRD)pattern suggests the formation of a pure cubic structure,without any impurity phase,with an Fd3m space group at room temperature.With increasing doping amount,the crystallite size is reported as 35-41 nm,while the lattice parameters rise from 0.8381 to 0.8395 nm.Field emission scanning electron microscopy(FESEM)images show the formation of spherical grains with agglomerated morphology in all the samples,with grain sizes ranging from 49 to 103 nm.Energy dispersive X-ray spectroscopy(EDX)and elemental mapping investigation confirm the chemical purity of all the samples.Fourier transform infrared(FTIR)analysis shows the presence of two prominent peaks around 440 and 560 cm^(-1)that correspond to the octahedral and tetrahedral positions.In addition,the existence of five Raman active vibratio nal modes in all produced specimens again confirms the structural purity of all the samples.The M-H curve shows that saturation magnetization(M_(s))first increases from 14.98 to 28.22 emu/g and then decreases to 18.98emu/g with increasing doping amount.This is due to the A-B type super-exchange interaction for the synthesized samples.The variation in coercivity(H_(c))and magnetic anisotropy(K_(1))suggest the thermal stability of all the samples and can be utilized in transformers and solenoids.