This paper introduced characteristics of refractories and step of simulation. During simulation,firstly analyzed mechanism of technology; secondly described the mechanism as quadratic equation; thirdly designed and ex...This paper introduced characteristics of refractories and step of simulation. During simulation,firstly analyzed mechanism of technology; secondly described the mechanism as quadratic equation; thirdly designed and executed experiment; later made regression equation and optimization; then found technical conflict; finally analyzed and resolved the conflict. Doing repeatedly like this,resolved difficult problems.展开更多
The chrome pollution from cement industry was introduced briefly,the research on chrome free basic refractories for cement kilns was reviewed,the production technologies of magnesia calcia,magnesium aluminate spinel,m...The chrome pollution from cement industry was introduced briefly,the research on chrome free basic refractories for cement kilns was reviewed,the production technologies of magnesia calcia,magnesium aluminate spinel,magnesia hercynite refractories,etc. were specified,the principles to improve thermal shock resistance and coating adhesiveness of refractories were analyzed,the measures to extend service life by improving production equipment and service conditions of refractories were put forward,the future of chrome free refractories was expected and some developing suggestions were given.展开更多
Six specimens of fused cast AZS 33#material were taken as samples,and their chemical compositions and physical properties( initial separating temperature o glass phase,corrosion amount in 24 h,glass phase seepage,and...Six specimens of fused cast AZS 33#material were taken as samples,and their chemical compositions and physical properties( initial separating temperature o glass phase,corrosion amount in 24 h,glass phase seepage,and bulk density) were tested; low powered backscattered electron images of the samples( three for each sample) were taken by a scanning electronic microscope with a reinforced backscattering probe. Then,firstly,the images were processed,and the phase compositions(relative contents of pores,matrix,alumina- zirconia eutectoid and primary baddeleyite) of the samples were obtained by counting. Secondly,the correlation coefficients of all parameters were calculated; indistinctive coefficients and unimportant variables were eliminated by F- test. Thirdly,the roadmap of the parameters was established and explained according to professiona knowledge.展开更多
Replacing heavy oil with petrol coke can greatly reduce the cost of glass production,but obviously shorten the service life of refractories used in the regenerator checker body of glass tanks.To prolong the service li...Replacing heavy oil with petrol coke can greatly reduce the cost of glass production,but obviously shorten the service life of refractories used in the regenerator checker body of glass tanks.To prolong the service life of the regenerator checker body,the slag chemical composition and alkali-sulfur ratio of glass tanks after using petrol coke and the damage mechanism of the residual magnesia bricks in the regenerator checker body were studied,as well as the corrosion resistance of three magnesia based bricks(direct bonded magnesia chrome bricks,fused rebonded magnesia chrome bricks,and fused rebonded high-purity magnesium aluminate spinel bricks).On this basis,a series of targeted countermeasures were adopted to optimize the configuration of refractories,significantly improving the service life of checker bricks and meeting the requirements of glass industry development.展开更多
This paper reviews main problems of domestic refractories, in terms of the structure, principle, performance and new theory of automatic control, such as modern control, fuzzy control, artificial neural network, and e...This paper reviews main problems of domestic refractories, in terms of the structure, principle, performance and new theory of automatic control, such as modern control, fuzzy control, artificial neural network, and expert system. Advanced equipment used in Rill Dalian Plant is introduced, as well as quality control and guarantee in Europe. Some topics to upgrade Chinese refractory industry are discussed.展开更多
基金funded by the Twelfth Five-year National Science and Technology Support Project(2013BAE03B01-01B)
文摘This paper introduced characteristics of refractories and step of simulation. During simulation,firstly analyzed mechanism of technology; secondly described the mechanism as quadratic equation; thirdly designed and executed experiment; later made regression equation and optimization; then found technical conflict; finally analyzed and resolved the conflict. Doing repeatedly like this,resolved difficult problems.
基金funded by National 973 High Tech Project"Lowpower Preparation and High Efficient Applications of Cement " ( 2009CB623100 )the National 12th Five Years Scientific and Technological Projects "High Resistance to Corrosion Cast Aluminum Series Refractories Research" ( 2013BAE03B01 - 01B )
文摘The chrome pollution from cement industry was introduced briefly,the research on chrome free basic refractories for cement kilns was reviewed,the production technologies of magnesia calcia,magnesium aluminate spinel,magnesia hercynite refractories,etc. were specified,the principles to improve thermal shock resistance and coating adhesiveness of refractories were analyzed,the measures to extend service life by improving production equipment and service conditions of refractories were put forward,the future of chrome free refractories was expected and some developing suggestions were given.
基金funded by "Green Manufacturing Processes and Equipment",a Key Project of the National Eleventh - Five Year Research Project of China (2006BAF02A26)
文摘Six specimens of fused cast AZS 33#material were taken as samples,and their chemical compositions and physical properties( initial separating temperature o glass phase,corrosion amount in 24 h,glass phase seepage,and bulk density) were tested; low powered backscattered electron images of the samples( three for each sample) were taken by a scanning electronic microscope with a reinforced backscattering probe. Then,firstly,the images were processed,and the phase compositions(relative contents of pores,matrix,alumina- zirconia eutectoid and primary baddeleyite) of the samples were obtained by counting. Secondly,the correlation coefficients of all parameters were calculated; indistinctive coefficients and unimportant variables were eliminated by F- test. Thirdly,the roadmap of the parameters was established and explained according to professiona knowledge.
文摘Replacing heavy oil with petrol coke can greatly reduce the cost of glass production,but obviously shorten the service life of refractories used in the regenerator checker body of glass tanks.To prolong the service life of the regenerator checker body,the slag chemical composition and alkali-sulfur ratio of glass tanks after using petrol coke and the damage mechanism of the residual magnesia bricks in the regenerator checker body were studied,as well as the corrosion resistance of three magnesia based bricks(direct bonded magnesia chrome bricks,fused rebonded magnesia chrome bricks,and fused rebonded high-purity magnesium aluminate spinel bricks).On this basis,a series of targeted countermeasures were adopted to optimize the configuration of refractories,significantly improving the service life of checker bricks and meeting the requirements of glass industry development.
文摘This paper reviews main problems of domestic refractories, in terms of the structure, principle, performance and new theory of automatic control, such as modern control, fuzzy control, artificial neural network, and expert system. Advanced equipment used in Rill Dalian Plant is introduced, as well as quality control and guarantee in Europe. Some topics to upgrade Chinese refractory industry are discussed.