Micro milling is a flexible and economical method to fabricate micro components with three-dimensional geometry features over a wide range of engineering materials. But the surface roughness and micro topography alway...Micro milling is a flexible and economical method to fabricate micro components with three-dimensional geometry features over a wide range of engineering materials. But the surface roughness and micro topography always limit the performance of the machined micro components. This paper presents a surface generation simulation in micro end milling considering both axial and radial tool runout. Firstly, a surface generation model is established based on the geometry of micro milling cutter. Secondly, the influence of the runout in axial and radial directions on the surface generation are investigated and the surface roughness prediction is realized. It is found that the axial runout has a significant influence on the surface topography generation. Furthermore, the influence of axial runout on the surface micro topography was studied quantitatively, and a critical axial runout is given for variable feed per tooth to generate specific surface topography. Finally, the proposed model is validated by means of experiments and a good correlation is obtained. The proposed surface generation model o ers a basis for designing and optimizing surface parameters of functional machined surfaces.展开更多
A fast tool servo(FTS)system can be used to efficiently manufacture optical freeform surfaces.This paper investigates the dynamic performance of an FTS system driven by a voice coil motor and guided by air bearings.A ...A fast tool servo(FTS)system can be used to efficiently manufacture optical freeform surfaces.This paper investigates the dynamic performance of an FTS system driven by a voice coil motor and guided by air bearings.A simulation model and testing platform are developed to evaluate the load capacity and stiffness of the air bearings.The mechanical dynamic performance of the designed FTS,including modal and harmonic analyses,is assessed using finite element analysis.A nonlinear relation between air-bearing stiffness and mechanical bandwidth is obtained.The working dynamic performance is tested through system runout,tracking performance,and closed-loop tests.Quantitative relations between air-bearing stiffness and the mechanical and working bandwidths are established and analyzed.Machining experiments verify the feasibility of the FTS system with 31.05 N/μm stiffness air-bearings.展开更多
基金Supported by Engineering and Physical Sciences Research Council(Grant No.EP/M020657/1)National Natural Science Foundation of China(Grant No.51505107)Project of Natural Scientific Research Innovation Foundation in Harbin Institute of Technology(Grant No.HIT.NSRIF.2017029)
文摘Micro milling is a flexible and economical method to fabricate micro components with three-dimensional geometry features over a wide range of engineering materials. But the surface roughness and micro topography always limit the performance of the machined micro components. This paper presents a surface generation simulation in micro end milling considering both axial and radial tool runout. Firstly, a surface generation model is established based on the geometry of micro milling cutter. Secondly, the influence of the runout in axial and radial directions on the surface generation are investigated and the surface roughness prediction is realized. It is found that the axial runout has a significant influence on the surface topography generation. Furthermore, the influence of axial runout on the surface micro topography was studied quantitatively, and a critical axial runout is given for variable feed per tooth to generate specific surface topography. Finally, the proposed model is validated by means of experiments and a good correlation is obtained. The proposed surface generation model o ers a basis for designing and optimizing surface parameters of functional machined surfaces.
文摘A fast tool servo(FTS)system can be used to efficiently manufacture optical freeform surfaces.This paper investigates the dynamic performance of an FTS system driven by a voice coil motor and guided by air bearings.A simulation model and testing platform are developed to evaluate the load capacity and stiffness of the air bearings.The mechanical dynamic performance of the designed FTS,including modal and harmonic analyses,is assessed using finite element analysis.A nonlinear relation between air-bearing stiffness and mechanical bandwidth is obtained.The working dynamic performance is tested through system runout,tracking performance,and closed-loop tests.Quantitative relations between air-bearing stiffness and the mechanical and working bandwidths are established and analyzed.Machining experiments verify the feasibility of the FTS system with 31.05 N/μm stiffness air-bearings.
