The corrosion resistance behavior of a highly dispersed MgO-MgAl2O4-ZrO2 composite refractory material is examined by testing with high-basicity and low-basicity RH(Ruhrstahl-Hereaeus)slags.The composite material exhi...The corrosion resistance behavior of a highly dispersed MgO-MgAl2O4-ZrO2 composite refractory material is examined by testing with high-basicity and low-basicity RH(Ruhrstahl-Hereaeus)slags.The composite material exhibits greater resistance to the RH slags than the traditional MgO-Cr2O3 composite,MgO-ZrO2 composite,and MgO-MgAl2O4-ZrO2 composite.On the basis of the microstructural analysis and mechanisms calculations,the corrosion resistance behavior of the MgO-MgAl2O4-ZrO2 composite is attributable to its highly dispersed structure,which helps protect the high activity of ZrO2.When in contact with the slag,ZrO2 reacts with CaO to form the stable phase CaZrO3,which protects MgAl2O4 against corrosion,thereby enhancing the corrosion resistance of the composite.展开更多
In this work,Fe_3Si–Si_3N_4–Al_2O_3 composites were prepared at 1300°C in an N_2 atmosphere using fused corundum and tabular alumina particles,Al_2O_3 fine powder,and ferrosilicon nitride(Fe_3Si–Si_3N_4) as ra...In this work,Fe_3Si–Si_3N_4–Al_2O_3 composites were prepared at 1300°C in an N_2 atmosphere using fused corundum and tabular alumina particles,Al_2O_3 fine powder,and ferrosilicon nitride(Fe_3Si–Si_3N_4) as raw materials and thermosetting phenolic resin as a binder.The effect of ferrosilicon nitride with different concentrations(0wt%,5wt%,10wt%,15wt%,20wt%,and 25wt%) on the properties of Fe_3Si–Si_3N_4–Al_2O_3 composites was investigated.The results show that the apparent porosity varies between 10.3% and 17.3%,the bulk density varies from 2.94 g/cm^3 and 3.30 g/cm^3,and the cold crushing strength ranges from 67 MPa to 93 MPa.Under the experimental conditions,ferrosilicon nitride,whose content decreases substantially,is unstable;part of the ferrosilicon nitride is converted into Fe_2C,whereas the remainder is retained,eventually forming the ferrosilicon alloy.Thermodynamic assessment of the Si_5AlON_7 indicated that the ferrosilicon alloy accelerated the reactions between Si_3N_4 and α-Al_2O_3 fine powder and that Si in the ferrosilicon alloy was nitrided directly,forming β-Si Al ON simultaneously.In addition,fused corundum did not react directly with Si_3N_4 because of its low reactivity.展开更多
A cryogenic scanning electron microscopy(cryo-SEM) technique was used to explore the shear-thickening behavior of Fe-ZSM5 zeolite pastes and to discover its underlying mechanism. Bare Fe-ZSM5 zeolite samples were fo...A cryogenic scanning electron microscopy(cryo-SEM) technique was used to explore the shear-thickening behavior of Fe-ZSM5 zeolite pastes and to discover its underlying mechanism. Bare Fe-ZSM5 zeolite samples were found to contain agglomerations, which may break the flow of the pastes and cause shear-thickening behaviors. However, the shear-thickening behaviors can be eliminated by the addition of halloysite and various boehmites because of improved particle packing. Furthermore, compared with pure Fe-ZSM5 zeolite samples and its composite samples with halloysite, the samples with boehmite(Pural SB or Disperal) additions exhibited network structures in their cryo-SEM images; these structures could facilitate the storage and release of flow water, smooth paste flow, and avoid shear-thickening. By contrast, another boehmite(Versal 250) formed agglomerations rather than network structures after being added to the Fe-ZSM5 zeolite paste and resulted in shear-thickening behavior. Consequently, the results suggest that these network structures play key roles in eliminating the shear-thickening behavior.展开更多
基金financially supported by the National Natural Science Foundation of China (No.51872023)
文摘The corrosion resistance behavior of a highly dispersed MgO-MgAl2O4-ZrO2 composite refractory material is examined by testing with high-basicity and low-basicity RH(Ruhrstahl-Hereaeus)slags.The composite material exhibits greater resistance to the RH slags than the traditional MgO-Cr2O3 composite,MgO-ZrO2 composite,and MgO-MgAl2O4-ZrO2 composite.On the basis of the microstructural analysis and mechanisms calculations,the corrosion resistance behavior of the MgO-MgAl2O4-ZrO2 composite is attributable to its highly dispersed structure,which helps protect the high activity of ZrO2.When in contact with the slag,ZrO2 reacts with CaO to form the stable phase CaZrO3,which protects MgAl2O4 against corrosion,thereby enhancing the corrosion resistance of the composite.
文摘In this work,Fe_3Si–Si_3N_4–Al_2O_3 composites were prepared at 1300°C in an N_2 atmosphere using fused corundum and tabular alumina particles,Al_2O_3 fine powder,and ferrosilicon nitride(Fe_3Si–Si_3N_4) as raw materials and thermosetting phenolic resin as a binder.The effect of ferrosilicon nitride with different concentrations(0wt%,5wt%,10wt%,15wt%,20wt%,and 25wt%) on the properties of Fe_3Si–Si_3N_4–Al_2O_3 composites was investigated.The results show that the apparent porosity varies between 10.3% and 17.3%,the bulk density varies from 2.94 g/cm^3 and 3.30 g/cm^3,and the cold crushing strength ranges from 67 MPa to 93 MPa.Under the experimental conditions,ferrosilicon nitride,whose content decreases substantially,is unstable;part of the ferrosilicon nitride is converted into Fe_2C,whereas the remainder is retained,eventually forming the ferrosilicon alloy.Thermodynamic assessment of the Si_5AlON_7 indicated that the ferrosilicon alloy accelerated the reactions between Si_3N_4 and α-Al_2O_3 fine powder and that Si in the ferrosilicon alloy was nitrided directly,forming β-Si Al ON simultaneously.In addition,fused corundum did not react directly with Si_3N_4 because of its low reactivity.
基金financially supported by the National Natural Science Foundation of China (No. 51602018)Beijing Natural Science Foundation (No. 2154052)+2 种基金China Postdoctoral Science Foundation Funded Project (No. 2014M560044)the Fundamental Research Funds for the Central Universities (FRF-GF-17-B7)National Key Technologies Research and Development Program of China:Key International Science and Technology Cooperation Projects (2016YFE0111500)
文摘A cryogenic scanning electron microscopy(cryo-SEM) technique was used to explore the shear-thickening behavior of Fe-ZSM5 zeolite pastes and to discover its underlying mechanism. Bare Fe-ZSM5 zeolite samples were found to contain agglomerations, which may break the flow of the pastes and cause shear-thickening behaviors. However, the shear-thickening behaviors can be eliminated by the addition of halloysite and various boehmites because of improved particle packing. Furthermore, compared with pure Fe-ZSM5 zeolite samples and its composite samples with halloysite, the samples with boehmite(Pural SB or Disperal) additions exhibited network structures in their cryo-SEM images; these structures could facilitate the storage and release of flow water, smooth paste flow, and avoid shear-thickening. By contrast, another boehmite(Versal 250) formed agglomerations rather than network structures after being added to the Fe-ZSM5 zeolite paste and resulted in shear-thickening behavior. Consequently, the results suggest that these network structures play key roles in eliminating the shear-thickening behavior.