Effect of phosphorus on the microstructure and mechanical properties of strip cast carbon steel

Carbon steel strips with different phosphorus and carbon contents were produced by using the twin roll strip casting process. Fine grains and dendrite structure were observed in high-P steels. Negative phosphorus segregation was found in strip cast high-P and high-C steels. For the steels with different carbon contents, phosphorus distribution in the thickness direction of the strip is obviously different. This is because solutes are redistributed in the melting pool and the phosphorus segregation rate is associated with the length of the mushy zone and the phosphorus solubility in different phases. Phosphorus as a solute in ferrite can lead to the higher hardness and strength with lower plastic propertyies.

Short Stroke Control with Gaussian Curve and PSO Algorithm in Plate Rolling Process

The precision width control is vital for product quality and production economy in plate width control process, so short stroke control method was used in plate rolling by opening or closing edger gap so as to avoid head end necking. Head end necking on different broadening ratio was analyzed, and sections of different elongations at edger roiling was calculated; based on the law of volume constancy, the adjustment functions were described by parabolic functions. Control curves were developed with three Gaussian curves by means of additional combining; SSC control curve was changed with different weights of those curves, w1 effect one-third of SSC length, w2 effect two-third of SSC length, w3 effect all three parts of SSC length. In order to adjust the amount of weights for precise quantification, PSO algorithm was used to build sufficiency function so as to obtain best rectangular degree by global optimization. Practical applications showed that the method proposed is available to improve the product rolling yields by 1.0% -2. 0% and worthy to apply to plate rolling.

Study on Nonuniform Deformation of Tailor Rolled Blank During Uniaxial Tension

The deformation characteristics of tailor rolled blank （TRB） in the course of uniaxial tension were studied by means of analysis, test and simulation. The mechanical analytical model of TRB during uniaxial tension was set up, and the deformation formulae for the thinner side and for the thicker side were derived to quantify the deformation of TRB. On this basis, uniaxial tension tests on TRB and ordinary blanks （the thinner side and the thicker side of TRB） were conducted. Lagrange polynomial interpolation method was adopted to construct the stress-strain fields of unannealed and annealed TRBs for solving TRB material parameters, and then, uniaxial tension simulation on TRB was completed. Deformations and properties of unannealed TRB were compared with those of annealed TRB, and the thinner side and the thicker side were also compared. Finally, the research results were explained by metallurgical structure. The results show that nonuniform deformation happens in TRB during uniaxial tension, and the necking occurs on the thinner side. The agreement of analysis, test and simulation confirms the correctness of the analytical model and the deformation formulae. The findings of this paper can lay the foundation for the future study on TRB stamping formability and provide a way for TRB modeling.

Masing Behavior and Microstructural Change of Quenched and Tempered High-Strength Steel Under Low Cycle Fatigue

Low cycle fatigue behavior of a quenched and tempered high-strength steel(Q960 E) was studied in the strain amplitude ranging from ± 0.5% to ± 1.2% at room temperature. As a result of fatigue loading, the dislocation structural evolution and fracture mechanism were examined and studied by transmission electron microscopy and scanning electron microscopy(SEM). The results showed that this Q960 E steel showed cyclic softening at different strain amplitudes, and the softening tendency was more apparent at strain amplitude of ±(0.6–1.2)% than that at ± 0.5%. The reduction in dislocation density with increasing strain amplitude is responsible for the softening tendency of cyclic stress with the strain amplitude. The material illustrates near-Masing behavior at strain amplitude ranging from ± 0.6% to ± 1.2%. The near-Masing behavior of Q960 E high-strength steel can be the result of stability of martensite lath at different strain amplitudes. Partial transformation from martensite laths to dislocation cells is responsible for the derivation from ideal Masing behavior. In the SEM examination of fracture surfaces, transgranular cracks initiate on the sample surface. Striations can be found during the crack propagation stage.

Forming Limit and Thickness Transition Zone Movement for Tailor Rolled Blank during Drawing Process

The process of automobile lightweight can be promoted by the application of tailor rolled blank（TRB）in the automobile industry.Therefore,research on the formability of TRB is of good practical significance and application value because of the enormous potential of TRB in the aspect of automobile lightweight.Aiming at the present condition of lack of researches on the influence of characteristic parameters on TRB drawing process,the drawing formability of TRB was studied with a combination method of simulation and experiment by taking square box as the research object.Firstly,drawing simulation and experiment of TRB were carried out.Then,effects of thickness transition zone（TTZ）position and blank size on the drawing formability of TRB were analyzed.Forming limit and TTZ movement for TRB square box during the drawing process were respectively discussed,when transition zones of TRB were located at different positions and blanks were of different sizes.The results indicate that lubrication condition exerts greater influence on TRB forming limit in comparison with TTZ movement,and the smaller blank size and TTZ being located at the blank center or slightly offset to the thinner side are preferable for acquiring greater forming limit and smaller TTZ movement.

Transverse Bending Characteristics in U-channel Forming of Tailor Rolled Blank

Research on the formability of tailor rolled blank （TRB） is of good practical significance and application value because of the enormous potential of TRB in the aspect of automobile lightweight. However, the forming of TRB is problematic because of the varying properties; especially, springback is a main challenge. The transverse bending （bending axis is perpendicular to the rolling direction） of TRB U channel was studied through simulation and experiment. The forming characteristics of TRB U channel during transverse bending were analyzed. The mechanisms of forming defects, including bending springback and thickness transition zone （TTZ） movement, were revealed. On this basis, effects of blank geometric parameters on springbaek and TTZ movement were discussed. The results indicate that springback and TTZ movement happen during transverse bending of TRB U-channel. Nonuni form stress distribution is the most fundamental reason for the occurrence of springback of TRB during transverse bending. Annealing can eliminate nonuniform stress distribution, and thus diminish springbaek of TRB, especially springback on the thinner side. Therefore, springback of the whole TRB becomes more uniform. However, annealing can increase the TTZ movement. Blank thickness and TTZ position are the main factors affecting the formability of TRB U-channel during transverse bending.

A new method to predict mechanical properties for microalloyed steels via industrial data and mechanism analysis

A new modeling method has been developed by combining industrial data and metallurgical mechanisms.This method utilizes a series of models to predict the mechanical properties for microalloyed steels with high reliability and strong generalization.Specifically,the modeling process includes determining the influencing factors,cleaning the actual data,building sub-models for each single factor and for the interactions between the factors,verifying the reproducibility of the sub-models,and building the whole model.The effects of alloying elements(such as C,Si,Nb,and V),precipitation processes of microalloying elements,and processing parameters(such as reheating temperature and coiling temperature)are quantitatively involved in the models.In addition,the obtained models can quantitatively describe the effect of each factor on the mechanical properties,which is impossible by using traditional modeling methods.A practical modeling case is introduced,and the influencing mechanisms of the factors on the mechanical properties are analyzed.The results show that the prediction errors for the tensile strength and yield strength are 2.54%and 3.34%,respectively,which exhibits the advantages of high precision and strong adaptability of the model used to design and develop new steel grades,reduce the number of physical tests,and reduce the development cost of new products.

Symmetric and Asymmetric Rolling Pure Copper Foil: Crystal Plasticity Finite Element Simulation and Experiments

A systematic study has been conducted aiming to attain an insight into the influence of coefficient of roll speed asymmetry, crystal orientation and structure on the deformation behavior, and crystallographic orientation development during foil rolling. Simulations were successfully carried out by using crystal plasticity finite element method（CPFEM）,and a novel computational framework is presented for the representation of virtual polycrystalline grain structures. It has been found that asymmetric rolling（ASR） is more efficient in producing plastic deformation since it develops additional shear strain and activity of slip system compared with symmetric rolling（SR）. For ASR, increase in the length of the shear zone, and decrease in the amount of the pressure and roll force would lead to further reduction. The shear strain path in SR and ASR is strictly influenced by the misorientation of neighbor grains, and corresponding {1 1 1} pole figures offer direct evidence of the spread of crystallographic orientation around the normal direction. The activity of slip systems was examined in detail and found that the predicted results are consistent with the surface layer model. The accuracy of the developed CPFEM model is verified by the fact that the simulated results of roll force coincide well with the experimental results.

Springback behavior of tailor rolled blank in U-shape forming

The springback of tailor rolled blanks with quenching and partitioning steels was investigated.In order to find out the springback behavior and related influence factors for the novel sheets,both experimental and simulation methods have been used to compare and analyze the springback characteristics of equal thickness blanks and tailor rolled blanks in U-channel forming.From the results,the overall springback angles of tailor rolled blanks at thin and thick sides are respectively 106.79° and 99.705°,which are both lower than those of the corresponding equal thickness blanks.Due to the existence of the thickness transition zone,the stress distribution in thin and thick sides of blanks is changed.The location of dangerous region in thin side of tailor rolled blanks is closer to the end of side,and the thick side moved to the middle of straight wall,which are different with the equal thickness blanks.Afterwards,the released quantitles of tangential stress and strain per unit section of blank are adopted to calculate relative springback angles and give novel evaluation criteria for qualitatively analyzing the amount of springback angles.By comparing the results,it shows that the tangential strain method is more suitable for the actual situation.

Friction Estimation and Roll Force Prediction during Hot Strip Rolling

A mathematical model of friction coefficient was proposed for the roll force calculation of hot-rolled strips. The online numerical solving method of the roll force calculation formula based on the proposed friction model was developed and illustrated by the practical calculation case. Then, the friction coefficient during hot strip rolling was estimated from the measured roll force by force model inversion. And then, the expression of friction model was pro posed by analyzing the calculation process of stress state coefficient, and the model parameters were determined by the shared parameter multi-model nonlinear optimization method. Finally, the industrial experiments demonstrated the feasibility and effectiveness of the related models. The accuracy of the new roll force model based on the built friction model was much higher than that of the traditional Sims model, and it could be applied in the online hot rolling process control.

Effects of annealing temperature on microstructure and properties of tailor-rolled blank of medium-manganese steel

The microstructure and mechanical properties of tailor-rolled blank (TRB) of medium-manganese steel during annealing were investigated. The annealing process of austenite-reverted transformation of the experimental steel was formulated. The effects of different morphologies on properties with different annealing temperatures in different thickness zones of TRB were analyzed. In the thin zone, the morphology is blocky, and in the thick zone, the morphology is lamellar. At the same annealing temperature, the tensile strength of the thick zone is lower than that of the thin zone, and the elongation and product of strength and elongation (PSE) of the thick zone are higher than those of the thin zone. With the increase in annealing temperature, the tensile strength increases, while the yield strength, the elongation and the PSE all decrease in the same thickness zone. Because the stability of lamellar austenite is higher than that of blocky austenite, the comprehensive mechanical properties in the thick zone are good. At the annealing temperature of 640 ℃, the experimental steel has the best comprehensive mechanical properties, and the maximum PSE is more than 40.0 GPa% in different thickness zones. Particularly, PSE is up to 45.6 GPa% in the thickness zone of 2.0 mm.

Pragma Directed Shared Memory Centric Optimizations on GPUs

GPUs become a ubiquitous choice as coprocessors since they have excellent ability in concurrent processing. In GPU architecture, shared memory plays a very important role in system performance as it can largely improve bandwidth utilization and accelerate memory operations. However, even for affine GPU applications that contain regular access patterns, optimizing for shared memory is not an easy work. It often requires programmer expertise and nontrivial parameter selection. Improper shared memory usage might even underutilize GPU resource： Even using state-of-the-art high level programming models （e.g., OpenACC and OpenHMPP）, it is still hard to utilize shared memory since they lack inherent support in describing shared memory optimization and selecting suitable parameters, let alone maintaining high resource utilization. Targeting higher productivity for affine applications, we propose a data centric way to shared memory optimization on GPU. We design a pragma extension on OpenACC so as to convey data management hints of programmers to compiler. Meanwhile, we devise a compiler framework to automatically select optimal parameters for shared arrays, using the polyhedral model. We further propose optimization techniques to expose higher memory and instruction level parallelism. The experimental results show that our shared memory centric approaches effectively improve the performance of five typical GPU applications across four widely used platforms by 3.7x on average, and do not burden programmers with lots of pragmas.

Rietveld refinement,microstructure,mechanical properties and oxidation characteristics of Fe-28Mn-xAl-1C(x=10 and 12 wt.%)low-density steels

The quantitative relationship between microstructure and properties of austenitic Fe-28Mn-xAl-1C（x=10 and 12 wt.%）low-density steels was evaluated using Rietveld method to refine X-ray diffraction（XRD）patterns.The results showed that a typical three-phase austenitic steel was obtained in the forged Mn28Al10（i.e.Fe-28Mn-10Al-1C）steel,which included about 92.85 wt.% γ-Fe（Mn,Al,C）（austenite）,5.28 wt.%（Fe,Mn）_3AlC_（0.5）（κ-carbide）,and 1.87 wt.% α-Fe（Al,Mn）（ferrite）.For the forged Mn28Al12（i.e.Fe-28Mn-12Al-1C）steel,nevertheless,only about 76.64 wt.% austenite,9.63 wt.%κ-carbide,9.14 wt.%ferrite and 4.59 wt.% Fe_3Al（DO_3）could be obtained.Nanometerκ-carbide and DO_3 were mainly distributed in austenite grains and at the interface between austenite and ferrite,respectively.The forged Mn28Al10 steel had a better combination of strength,ductility and specific strength as compared with the forged Mn28Al12 steel.The ductility of the forged Mn28Al12 steel was far lower than that of the forged Mn28Al10 steel.The oxidation kinetics of Mn28Al10 steel oxidized at 1323 Kfor 5-25 h had two-stage linear rate laws,and the oxidation rate of the second stage was faster than that of the first stage.Although the oxidation kinetics of Mn28Al12 steel under this condition also had two-stage linear rate laws,the oxidation rate of the second stage was slower than that of the first stage.When the oxidation temperature increased to 1373K,the oxidation kinetics of the two steels at 5-25 hhad only onestage linear rate law,and the oxidation rates of the two steels were far faster than those at 1323K for5-25 h.The oxidation resistance of Mn28Al12 steel was much better than that of Mn28Al10 steel.Ferrite layer formed between the austenite matrix and the oxidation layer of the two Fe-Mn-Al-C steels oxidized at high temperature.

Thermal Crown Model and Shifting Effect Analysis of Work Roll in Hot Strip Mills

Considering the effect of work roll shifting on roll temperature field,a finite difference method of PR format for roll temperature field was presented,which can meet the requirements of accuracy and speed of online calculation.The step-by-step accumulation method was used to simulate the roll temperature field and thermal crown,and the evolution of roll thermal crown in a rolling campaign was studied.And then,the effects of strip width,rolling rhythm and work roll shifting on roll thermal crown were analyzed.It is found that work roll shifting can disperse the thermal expansion of the roll body especially the edge to make roll thermal contour uniform.The effect of work roll shifting on roll thermal crown is mainly concentrated in regions around twice of roll shifting stroke,and the change range of roll thermal crown is±30μm or so in the same roll body location.

Modeling deformation resistance for hot rolling based on generalized additive model

A model of deformation resistance during hot strip rolling was established based on generalized additive model.Firstly,a data modeling method based on generalized additive model was given.It included the selection of dependent variable and independent variables of the model,the link function of dependent variable and smoothing functional form of each independent variable,estimating process of the link function and smooth functions,and the last model modification.Then,the practical modeling test was carried out based on a large amount of hot rolling process data.An integrated variable was proposed to reflect the effects of different chemical compositions such as carbon,silicon,manganese,nickel,chromium,niobium,etc.The integrated chemical composition,strain,strain rate and rolling temperature were selected as independent variables and the cubic spline as the smooth function for them.The modeling process of deformation resistance was realized by SAS software,and the influence curves of the independent variables on deformation resistance were obtained by local scoring algorithm.Some interesting phenomena were found,for example,there is a critical value of strain rate,and the deformation resistance increases before this value and then decreases.The results confirm that the new model has higher prediction accuracy than traditional ones and is suitable for carbon steel,microalloyed steel,alloyed steel and other steel grades.