Efficient removal of Al(Ⅲ)and P507 from high concentration MgCl_(2)solution based on in-situ reaction strategy

For a highly efficient recycling of a wastewater containing a high concentration of MgCl_(2),Al(Ⅲ)and P507 were scheduled to be removed in advance.In this study,the in-situ removal of Al(Ⅲ)and P507 from a high concentration MgCl_(2)solution at different pH values and Al/P molar ratios was investigated.The results showed that P507 formed organic complexes of Al_(x)(OH)_y^(Z+)-P507 at pH of 2.0-4.0.At pH of 4.0-5.0,Al(Ⅲ)precipitated and transferred into Al(OH)_(3)with a flocculent amorphous morphology.Active sites on the Al(OH)_(3)surface enhanced the removal efficiency of P507.At pH of 6.0-6.5,Al(Ⅲ)and Mg(Ⅱ)formed layered crystalline Al(OH)_(3)and MgAl_(2)(OH)_(8with)small pore channels and fewer active sites,resulting in a reduced removal efficiency of P507.When the Al/P molar ratio exceeded 13 and the pH was between 4.0 and 5.0,the removal rates of both Al(Ⅲ)and P507 were higher than98%,while the concentration loss of Mg(Ⅱ)was only 0.2%-0.9%.

Effect of MgO content in sinter on the softening–melting behavior of mixed burden made from chromium-bearing vanadium–titanium magnetite

The effect of sinter with different MgO contents on the softening-melting behavior of mixed burden made from chro- mium-bearing vanadium-titanium magnetite was investigated. The results show that with increasing MgO content in the sinter, the softening interval and melting interval increased and the location of the cohesive zone shifted downward slightly and became moderately thicker. The softening-melting characteristic value was less pronounced when the MgO content in the sinter was 2.98wt%-3.40wt%. Increasing MgO content in the sinter reduced the content and recovery of V and Cr in the dripped iron. In addition, greater MgO contents in the sinter resulted in the generation of greater amounts of high-melting-point components, which adversely affected the permeability of the mixed burden. When the softening-melting behavior of the mixed burden and the recovery of valuable elements were taken into account, proper MgO con- tents in the sinter and slag ranged from 2.98wt% to 3.40wt% and from 11.46wt% to 12.72wt%, respectively, for the smelting of burden made from chromium-bearing vanadium-titanium magnetite in a blast furnace.

Roasting and leaching behaviors of vanadium and chromium in calcification roasting–acid leaching of high-chromium vanadium slag

Calcification roasting–acid leaching of high-chromium vanadium slag(HCVS)was conducted to elucidate the roasting and leaching behaviors of vanadium and chromium.The effects of the purity of Ca O,molar ratio between Ca O and V_2O_5(n(Ca O)/n(V_2O_5)),roasting temperature,holding time,and the heating rate used in the oxidation–calcification processes were investigated.The roasting process and mechanism were analyzed by X-ray diffraction(XRD),scanning electron microscopy(SEM),and thermogravimetry–differential scanning calorimetry(TG–DSC).The results show that most of vanadium reacted with Ca O to generate calcium vanadates and transferred into the leaching liquid,whereas almost all of the chromium remained in the leaching residue in the form of(Fe_(0.6)Cr_(0.4))_2O_3.Variation trends of the vanadium and chromium leaching ratios were always opposite because of the competitive reactions of oxidation and calcification between vanadium and chromium with Ca O.Moreover,Ca O was more likely to combine with vanadium,as further confirmed by thermodynamic analysis.When the HCVS with Ca O added in an n(Ca O)/n(V_2O_5)ratio of 0.5 was roasted in an air atmosphere at a heating rate of 10°C/min from room temperature to 950°C and maintained at this temperature for 60 min,the leaching ratios of vanadium and chromium reached91.14%and 0.49%,respectively;thus,efficient extraction of vanadium from HCVS was achieved and the leaching residue could be used as a new raw material for the extraction of chromium.Furthermore,the oxidation and calcification reactions of the spinel phases occurred at 592and 630°C for n(Ca O)/n(V_2O_5)ratios of 0.5 and 5,respectively.

Effect of Cr2O3 addition on oxidation induration and reduction swelling behavior of chromium-bearing vanadium titanomagnetite pellets with simulated coke oven gas

The oxidation induration and reduction swelling behavior of chromium-bearing vanadium titanomagnetite pellets(CVTP)with Cr2O3 addition were studied,and the reduction swelling index(RSI)and compressive strength(CS)of the reduced CVTP with simulated coke oven gas(COG)injection were investigated.The results showed that the CS of the CVTP decreases and the porosity of the CVTP increases with increasing amount of Cr2O3 added.The Cr2O3 mainly exists in the form of(Cr,Fe)2O3 solid solution in the CVTP and as Fe-Cr in the reduced CVTP.The CS of the reduced CVTP increases and the RSI of the reduced CVTP decreases with increasing amount of Cr2O3 added.The limited aggregation and diffusion of metallic iron contribute to the formation of dense lamellar crystals,which leads to the slight decrease for reduction swelling behavior of reduced CVTP.This work provides a theoretical and technical basis for the utilization of CVTP and other Cr-bearing ores such as chromite with COG recycling technology.

Sintering behaviors and consolidation mechanism of high-chromium vanadium and titanium magnetite fines

To achieve high efficiency utilization of high-chromium vanadium-titanium magnetite （V-Ti-Cr） fines, an investigation of V Ti42r fines was conducted using a sinter pot. The chemical composition, particle parameters, and granulation of V-Ti-Cr mixtures were analyzed, and the effects of sintering parameters on the sintering behaviors were investigated. The results indicated that the optimum quicklime dosage, mixture moisture, wetting time, and granulation time for V-Ti-Cr fines are 5wt%, 7.5wt%, 10 min, and 5-8 min, respectively. Meanwhile, the vertical sintering speed, yield, tumbler strength, and productivity gains were shown to be 21.28 mm/min, 60.50wt% , 58.26wt%, and 1.36 t·m^-2·h^-1, respectively. Furthermore, the consolidation mechanism of V-Ti-Cr fines was clarified, revealing that the consolidation of a V-Ti-Cr sinter requires an approximately 14vo1% calcium ferrite liquid-state, an approximately 15vo1% silicate liq- uid-state, a solid-state reaction, and the recrystallization of magnetite. Compared to an ordinary sinter, calcium ferrite content in a V-Ti-Cr sinter is lower, while the perovskite content is higher, possibly resulting in unsatisfactory sinter outcomes.

Recovery of iron from Baotou rare earth tailings by magnetizing roast

The difference of physicochemical properties among minerals in Baotou rare earth tailings is not significant,which leads to a great difficulty in separation of minerals.In this article,the process of magnetizing roast and low-intensity magnetic separation was used to recover iron.Effect of calcination temperature,holding time and carbon/oxygen ratio on roasting efficiency was investigated.The parameters evaluating magnetizing roast efficiency and theoretical value were determined.X-ray diffraction(XRD)analysis was used to investigate the conversion of Fe phase after roasting.The results show that the best magnetizing roast conditions are calcination temperature of 650℃,holding time of 2.5 h,and carbon/oxygen molar ratio of 3.85.The best magnetization rate is 2.36,which is close to the theoretical value of 2.33.Based on experiments of low-intensity magnetic separation under different intensities,the best current intensity is 2.0 A to obtain the best separation results.Under the best condition,the concentrate grade of iron is 45.45% and the recovery of iron is 68.36%.Most of rare earth,fluorine,and phosphorus are enriched in the magnetic separation tailings.The XRD analysis shows that Fe exists in Fe2O3 before roasting and exists in Fe3O4after roasting.

Effect of diboron trioxide on the crushing strength and smelting mechanism of high-chromium vanadium–titanium magnetite pellets

The effect of diboron trioxide(B_2O_3) on the crushing strength and smelting mechanism of high-chromium vanadium–titanium magnetite pellets was investigated in this work. The main characterization methods were X-ray fluorescence, inductively coupled plasma–atomic emission spectroscopy, mercury injection porosimetry, X-ray diffraction, metallographic microscopy, and scanning electron microscopy–energy-dispersive X-ray spectroscopy. The results showed that the crushing strength increased greatly with increasing B_2O_3 content and that the increase in crushing strength was strongly correlated with a decrease in porosity, the formation of liquid phases, and the growth and recrystallization consolidation of hematite crystalline grains. The smelting properties were measured under simulated blast furnace conditions; the results showed that the smelting properties within a certain B_2O_3 content range were improved and optimized except in the softening stage. The valuable element B was easily transformed to the slag, and this phenomenon became increasingly evident with increasing B_2O_3 content. The formation of Ti(C,N) was mostly avoided, and the slag and melted iron were separated well during smelting with the addition of B_2O_3. The size increase of the melted iron was consistent with the gradual optimization of the dripping characteristics with increasing B_2O_3 content.

Influence of microwave treatment on grinding and dissociation characteristics of vanadium titano-magnetite

The effect of microwave treatment on the grinding and dissociation characteristics of vanadium titano-magnetite(VTM) ore were investigated using scanning electron microscopy(SEM), nitrogen absorption measurements, particle size distribution measurements, X-ray diffraction(XRD) analysis, Fourier transform infrared(FT-IR) spectroscopic analysis, and magnetic separation. SEM analysis showed that microfractures appeared in the microwave-treated VTM, which is attributed to the microwaves' selective heating characteristic and the differential expansion between minerals and gangues. Nitrogen absorption showed that the microfractures were more pronounced when the microwave heating time was increased. Particle size distribution analysis showed that microwave treatment could improve the grindability of the VTM, thus increasing the weight percent of the fine-ground product. The increase in grindability was more significant with prolonged heating time. Moreover, the particle size distribution of the fine-ground product changed only slightly after the microwave treatment. XRD analysis showed that the crystallinity of the microwave-treated VTM increased with increasing microwave heating time. The magnetic separation tests revealed that the separation efficiency increased as a result of the intergranular fractures generated by microwave treatment. The Fe grade of the magnetic fraction of microwave-treated VTM was 1.72% higher than that of the raw ore. We concluded that the microwave treatment was beneficial, especially for the mineral processing characteristics.

Optimized use of MgO flux in the agglomeration of high-chromium vanadium–titanium magnetite

The optimized use of MgO flux in the agglomeration of high-chromium vanadium-titanium magnetite was investigated system- atically through sinter and pellet experiments. MgO was added in the form of magnesite. When the content of MgO in the sinter was in- creased from 1.95wt% to 2.63wt%, the low-temperature reduction degradation index increased from 80.57% to 82.71%. When the content of MgO in the pellet was increased from 1.14wt% to 2.40wt%, the reduction swelling index decreased from 15.2% to 8.6%; however, the com- pressive strength of the oxidized pellet decreased dramatically and it was 1985 N with an MgO content of 1.14wt%. This compressive strength does not satisfy the requirements for blast-furnace production. When all of the aforementioned results were taken into account, the sinter with a high MgO content （2.63wt%） matching the pellet with a low MgO content （less than 1.14wt%） was the rational burden structure for smelting high-chromium vanadium-titanium magnetite in blast furnaces.

Influence of basicity and temperature on bonding phase strength,microstructure,and mineralogy of high-chromium vanadium–titanium magnetite

To develop a smelting process for the comprehensive utilization of high-chromium vanadium-titanium magnetite(HCVTM),the micro-sinter test was applied to investigate the influence of basicity and temperature on the HCVTM sinters.The bonding phase strength(BS) was tested via an electronic universal testing machine.The phase transformations of the HCVTM sinters were detected via X-ray diffraction(XRD),whereas the structure and mineralogy of the HCVTM sinters under different temperatures and basicities were detected via scanning electron microscopy in combination with energy-dispersive spectroscopy(SEM–EDS).Our results demonstrate that the BS of the HCVTM sinters exhibits a slightly increasing tendency with an increase in temperature when the basicity is 2.4 and within the range of 2.8–4.0.Many cracks,small size crystals,and dependent phase structures are generated by increasing the sinter basicity.The BS is lower than 4000 N when the basicity is 2.2 and 2.8.When the temperature is in the range of 1280–1300?C,the BS exceeds 4000 N with the basicity of 2.0,2.4,and 3.4–4.0.The pore size of the HCVTM sinters increases with the increase of the temperature.The perovskite decreases,whereas the silicate phase increases with basicity higher than 3.2.This study provides theoretical and technical foundations for the effective production of HCVTM sinters.

Dissolution and diffusion of TiO_2 in the CaO-Al_2O_3-SiO_2 slag

The dissolution of TiO2 in the CaO-Al2O3-SiO2 slag under static conditions was studied in the temperature range from 1643 K to 1703 K. After TiO2 dissolved, the microstructure of the interface between TiO2 and the slag was observed by scanning electron microscopy, and the concentration profiles of Ti4＋and other ions across the TiO2/slag interfaces were analyzed by energy-dispersive X-ray spectroscopy. On the basis of these results, the dissolution behavior of TiO2 was evaluated, and the diffusivity of Ti4＋in the bulk slag was estimated. Ac-cording to the Stokes-Einstein relation, the viscosity calculated by a previously reported model gave a diffusivity of Ti4＋ions greater than that estimated by the concentration profiles of Ti4＋ions. The mechanism of TiO2 dissolution in the CaO-Al2O3-SiO2 slag is discussed in de-tail.

Effect of B2O3 addition on oxidation induration and reduction swelling behavior of chromium-bearing vanadium titanomagnetite pellets with simulated coke oven gas

The oxidation induration and reduction swelling behavior of the chromium-bearing vanadium titanomagnetite pellets (CVTP) with B2O3 addition were investigated. Besides, the reduction swelling index (RSI) and compressive strength (CS) of the reduced CVTP were also examined using the simulated coke oven gas (COG). The results suggested that the CS of CVTP was increased from 2448 to 3819.2 N, while the porosity of CVTP was decreased from 14.86% to 10.03% with the increase in B2O3 addition amounts. Moreover, the B2O3 mainly existed in the forms of TiB0.024O2 and Fe3BO5 in both CVTP and the reduced CVTP. Specifically, the CS of the reduced CVTP was elevated from 901 to 956.2 N, while the RSI was reduced from 5.87% to 3.81% as the B2O3 addition amounts were increased. Taken together, B2O3 addition would facilitate the aggregation and diffusion of metallic iron particles, which contributed to reducing the formation of metal iron whiskers and weakening the reduction swelling behavior.

Application of a water cooling treatment and its effect on coal-based reduction of high-chromium vanadium and titanium iron ore

A water cooling treatment was applied in the coal-based reduction of high-chromium vanadium and titanium （V-Ti-Cr） iron ore from the Hongge region of Panzhihua, China. Its effects on the metallization ratio （η）, S removal ratio （Rs）, and P removal ratio （Rp） were studied and analyzed on the basis of chemical composition determined via inductively coupled plasma optical emission spectroscopy. The metallic iron particle size and the element distribution of Fe, V, Cr, and Ti in a reduced briquette after water cooling treatment at 1350℃ were determined and observed via scanning electron microscopy. The results show that the water cooling treatment improved the η, Rs, and Rp in the coal-based reduction of V-Ti-Cr iron ore compared to those obtained with a furnace cooling treatment. Meanwhile, the particle size of metallic iron obtained via the water cooling treatment was smaller than that of metallic iron obtained via the furnace cooling treatment; however, the particle size reached 70 μm at 1350℃, which is substantially larger than the minimum particle size required （20 μm） for magnetic separation. Therefore, the water cooling treatment described in this work is a good method for improving the quality of metallic iron in coal-based reduction and it could be applied in the coal-based reduction of V-Ti-Cr iron ore followed by magnetic separation.

Interdiffusion in the Fe_2O_3-TiO_2 system

Interdiffusion in the Fe203-TiO2 system was investigated by the diffusion couple method in the temperature range of 1323 to 1473 K. The diffusion concentration curves of Ti4＋ cations were obtained by electron probe microanalysis, according to which the Boltzmann-Matano method optimized by Broeder was used to calculate the interdiffusion coeffi- cients. The interdiffusion coefficients almost increased linearly with the mole fraction of Ti4＋ cations increasing, and they were in the range of 10-12-10-11cm2-s-1. The increase of temperature could also lead to the increase of the interdiffusion coefficients at a constant concentration of Ti4＋ cations. It was also found that the thickness growth of the diffusion layer obeyed the parabolic rate law.

Rheological behavior and constitutive equations of heterogeneous titanium-bearing molten slag

Experimental studies on the rheological properties of a Ca O–Si O2–Al2O3–Mg O–Ti O2–(Ti C) blast furnace(BF) slag system were conducted using a high-temperature rheometer to reveal the non-Newtonian behavior of heterogeneous titanium-bearing molten slag. By measuring the relationships among the viscosity, the shear stress and the shear rate of molten slags with different Ti C contents at different temperatures, the rheological constitutive equations were established along with the rheological parameters; in addition, the non-Newtonian fluid types of the molten slags were determined. The results indicated that, with increasing Ti C content, the viscosity of the molten slag tended to increase. If the Ti C content was less than 2wt%, the molten slag exhibited the Newtonian fluid behavior when the temperature was higher than the critical viscosity temperature of the molten slag. In contrast, the molten slag exhibited the non-Newtonian pseudoplastic fluid characteristic and the shear thinning behavior when the temperature was less than the critical viscosity temperature. However, if the Ti C content exceeded 4wt%, the molten slag produced the yield stress and exhibited the Bingham and plastic pseudoplastic fluid behaviors when the temperature was higher and lower than the critical viscosity temperature, respectively. When the Ti C content increased further, the yield stress of the molten slag increased and the shear thinning phenomenon became more obvious.

Shielding effectiveness of boron-containing ores in Liaoning province of China against gamma rays and thermal neutrons

In this study, the mass attenuation coefficient of boron-containing ores in the Liaoning province of China was calculated using Win XCOM software to investigate the shielding effectiveness of these ores against gamma rays. The mass attenuation coefficients were also calculated using MCNP-4 B code and compared with Win XCOM results; consequently, a good consistency between the results of Win XCOM and MCNP-4 B was observed. Furthermore, the G-P fitting method was used to evaluate the values of exposure buildup factor(EBF) in the energy range of 0.015–15 Me V up to 40 mean free paths. Among the selected ores, boron-bearing iron concentrate ore(M3)was determined to be the best gamma ray shielding ore owing to its higher values of mass attenuation coefficient and equivalent atomic number and lower value of EBF.Moreover, American Evaluated Nuclear Data File(ENDF/B-VII) was used to analyze the shielding effectivenessagainst thermal neutrons. It was determined that Szaibelyite(M2) is the best thermal neutron shielding material.This study would be useful for demonstrating the potential of boron-containing ores for applications in the field of nuclear engineering and technology.

Reduction mechanism of high-chromium vanadium–titanium magnetite pellets by H_2–CO–CO_2 gas mixtures

The reduction of high-chromium vanadium–titanium magnetite as a typical titanomagnetite containing 0.95wt% V2O5 and 0.61wt% Cr2O3 by H2–CO–CO2 gas mixtures was investigated from 1223 to 1373 K. Both the reduction degree and reduction rate increase with increasing temperature and increasing hydrogen content. At a temperature of 1373 K, an H2/CO ratio of 5/2 by volume, and a reduction time of 40 min, the degree of reduction reaches 95%. The phase transformation during reduction is hypothesized to proceed as follows： Fe2O3 → Fe3O4 → FeO → Fe; Fe9 TiO 15 ＋ Fe2Ti3O9 → Fe2.75Ti0.25O4 → FeT iO 3 → TiO 2;（Cr0.15V0.85）2O3 → Fe2VO4; and Cr1.3Fe0.7O3 → FeC r2O4. The reduction is controlled by the mixed internal diffusion and interfacial reaction at the initial stage; however, the interfacial reaction is dominant. As the reduction proceeds, the internal diffusion becomes the controlling step.

Diffusion coefficient of Ti^4+ in calcium ferrite/calcium titanate diffusion couple

This study investigated the interdiffusion of calcium ferrite/calcium titanate system in the time range of 0-120 min by the diffusion couple method in a CO/N2 reducing atmosphere at 700℃.The results show that after the diffusion reaction occurred,no longitudinal agglomerations were present on the substrate surface on the calcium titanate side.When the diffusion time was increased to 105 min,a net vacancy flow from calcium titanate to calcium ferrite might have occurred,causing the surface of the calcium ferrite substrate to collapse.The thickness of the diffusion layer of the calcium ferrite/calcium titanate system was about 17-48μm,which conforms to the parabolic law of diffusion.The diffusion coefficient and the Ti^4+concentration in the calcium ferrite/calcium titanate system are related.This shows an increase in the diffusion coefficient with the increase of Ti^4+concentration,and the diffusion coefficient value was in the range of 10^−12-10^−11 cm^2·s^−1.

Effect of nickel oxide additive on smelting mechanism of chromium-bearing vanadium titanomagnetite pellets

The effect of nickel oxide additive on the smelting behaviors of chromium-bearing vanadium titanomagnetite pellets(CVTP)was investigated while analyzing the transfer behavior of nickel in iron and slag.The results show that when NiO added to CVTP increases from 0 to 6 wt.%,softening start temperature increases from 1148 to 1212℃,and the softening end temperature increases from 1280 to 1334℃;the melting start temperature increases from 1318 to 1377℃,and the dripping temperature decreases from 1558 to 1521℃.The pig iron comprises a compound of Fe-Ni-C.The slag structure depolymerizes with increasing nickel addition.The softening-melting behaviors of CVTP,the reduction of nickel into pig iron,and the depolymerization of slag structure indicate the feasibility of producing nickel-iron alloy through the blast furnace process.

Isothermal reduction kinetics and mineral phase of chromium-bearing vanadium–titanium sinter reduced with CO gas at 873–1273 K

Reduction of chromium-bearing vanadium–titanium sinter（CVTS） was studied under simulated conditions of a blast furnace, and thermodynamics and kinetics were theoretically analyzed. Reduction kinetics of CVTS at different temperatures was evaluated using a shrinking unreacted core model. The microstructure, mineral phase, and variation of the sinter during reduction were observed by X-ray diffraction, scanning electron microscopy, and metallographic microscopy. Results indicate that porosity of CVTS increased with temperature. Meanwhile, the reduction degree of the sinter improved with the reduction rate. Reduction of the sinter was controlled by a chemical reaction at the initial stage and inner diffusion at the final stage. Activation energies measured 29.22–99.69 k J/mol. Phase transformations in CVTS reduction are as follows： Fe_2O_3→Fe_3O_4→FeO→Fe; Fe_2TiO_5→Fe_2TiO_4→FeTiO_3; FeO·V_2O_3→V_2O_3; FeO·Cr_2O_3→Cr_2O_3.