The atmospheric corrosion monitoring(ACM)technique has been widely employed to track the real-time corrosion behavior of metal materials.However,limited studies have applied ACM to the corrosion protection properties ...The atmospheric corrosion monitoring(ACM)technique has been widely employed to track the real-time corrosion behavior of metal materials.However,limited studies have applied ACM to the corrosion protection properties of organic coatings.This study compared a bare epoxy coating with one containing zinc phosphate corrosion inhibitors,both applied on ACM sensors,to observe their corrosion protection properties over time.Coatings with artificial damage via scratches were exposed to immersion and alternating dry and wet environments,which allowed for monitoring galvanic corrosion currents in real-time.Throughout the corrosion tests,the ACM currents of the zinc phosphate/epoxy coating were considerably lower than those of the blank epoxy coating.The trend in ACM current variations closely matched the results obtained from regular electrochemical tests and surface analysis.This alignment highlights the potential of the ACM technique in evaluating the corrosion protection capabilities of organic coatings.Compared with the blank epoxy coating,the zinc phosphate/epoxy coating showed much-decreased ACM current values that confirmed the effective inhibition of zinc phosphate against steel corrosion beneath the damaged coating.展开更多
The application of Mg alloys is always accompanied by various coating technology, but a reliable model predicting the service life of coatings on Mg alloys is lacking but urgent. In this work, a semi-mechanistic model...The application of Mg alloys is always accompanied by various coating technology, but a reliable model predicting the service life of coatings on Mg alloys is lacking but urgent. In this work, a semi-mechanistic model was proposed to predict the service life of plasma electrolytic oxidation (PEO) coating/electrophoretic coatings on a VW63Z Mg alloy;the model was decomposed into three parts: a first part depicting the degradation time of organic coating (L_(1)) and the diffusion time of electrolyte in the inorganic coating (L_(2)), respectively;a second part interpreting the breakdown of coatings due to the corrosion process (L_(3));a final part establishing an algorithm converting the accelerated tests into the real service environment (α);the effect of structural stress and dissimilar metal joints on the service life of coatings was also considered. Based on the ongoing accelerated experiments, the semi-mechanistic model could be able to predict the service life of both PEO coatings and composite coatings on VW63Z Mg alloy with a satisfiable precision.展开更多
基金financially supported by the National Natural Science Foundation of China(No.52371049)the Young Elite Scientists Sponsorship Program by the China Association for Science and Technology(YESS,No.2020QNRC001)the National Science and Technology Resources Investigation Program of China(Nos.2021FY100603 and 2019FY101404)。
文摘The atmospheric corrosion monitoring(ACM)technique has been widely employed to track the real-time corrosion behavior of metal materials.However,limited studies have applied ACM to the corrosion protection properties of organic coatings.This study compared a bare epoxy coating with one containing zinc phosphate corrosion inhibitors,both applied on ACM sensors,to observe their corrosion protection properties over time.Coatings with artificial damage via scratches were exposed to immersion and alternating dry and wet environments,which allowed for monitoring galvanic corrosion currents in real-time.Throughout the corrosion tests,the ACM currents of the zinc phosphate/epoxy coating were considerably lower than those of the blank epoxy coating.The trend in ACM current variations closely matched the results obtained from regular electrochemical tests and surface analysis.This alignment highlights the potential of the ACM technique in evaluating the corrosion protection capabilities of organic coatings.Compared with the blank epoxy coating,the zinc phosphate/epoxy coating showed much-decreased ACM current values that confirmed the effective inhibition of zinc phosphate against steel corrosion beneath the damaged coating.
基金support from the National Natural Science Foundation of China(No.52201066)the National Program for the Young Top-notch Professionals.
文摘The application of Mg alloys is always accompanied by various coating technology, but a reliable model predicting the service life of coatings on Mg alloys is lacking but urgent. In this work, a semi-mechanistic model was proposed to predict the service life of plasma electrolytic oxidation (PEO) coating/electrophoretic coatings on a VW63Z Mg alloy;the model was decomposed into three parts: a first part depicting the degradation time of organic coating (L_(1)) and the diffusion time of electrolyte in the inorganic coating (L_(2)), respectively;a second part interpreting the breakdown of coatings due to the corrosion process (L_(3));a final part establishing an algorithm converting the accelerated tests into the real service environment (α);the effect of structural stress and dissimilar metal joints on the service life of coatings was also considered. Based on the ongoing accelerated experiments, the semi-mechanistic model could be able to predict the service life of both PEO coatings and composite coatings on VW63Z Mg alloy with a satisfiable precision.
