Zinc extraction residue,a solid waste generated from the treatment of zinc-containing dust in rotary kilns,is commonly stockpiled in steel companies for extended periods.It poses significant disposal challenges and en...Zinc extraction residue,a solid waste generated from the treatment of zinc-containing dust in rotary kilns,is commonly stockpiled in steel companies for extended periods.It poses significant disposal challenges and environmental pollution risks.So far,research on the treatment of zinc extraction residues has been slow,inadequate,and sporadic.For this gap,a novel approach was proposed to effectively treat the zinc extraction residue via the iron ore sintering process.It was feasible to add 1 wt.%of zinc extraction residues to the sintering raw materials.The more adequate mineralization reaction resulted in higher yield and tumbler indexes,despite a slight decrease in sintering speed.Although this may result in a slight decrease in sintering speed,the more complete mineralization reaction leads to improved sintering yield and tumbler index.Interestingly,the addition of zinc extraction residues reduced the CO and NO_(x) concentrations in the sintering flue gas.Thus,the iron ore sintering process provided a viable solution for resource utilization and environmentally friendly treatment of zinc extraction residues.展开更多
Improving the combustion efficiency of fuels is essential to reducing pollutant emissions in the iron ore sintering process.The sintering bed surface steam-injection technology has attracted significant research inter...Improving the combustion efficiency of fuels is essential to reducing pollutant emissions in the iron ore sintering process.The sintering bed surface steam-injection technology has attracted significant research interest for its potential advantages in low-energy consumption and low emission.The effect of steam injection on fuel combustion efficiency and CO emission was studied by comparing the thermodynamic response from the sintering process before and after steam injection.The mechanism of improving combustion efficiency was also revealed.The results indicated that the sintering gas medium of H_(2)O-H_(2)-N_(2)-O_(2) with the blown steam improved the heat transfer conditions of fuel combustion and promoted the water gas reaction.The optimum state of steam injection was achieved at 15 min after ignition with 0.02 m^(3) min^(-1).The CO emission reduction is 10.91% compared with the base case.The combustion efficiency was 88.83%,6.15% higher than conventional sintering,and the solid fuel consumption was reduced by 1.15 kg t^(-1).It was indicated that steam injection would improve combustion efficiency and reduce solid fuel consumption.Meanwhile,the steam injection could improve the combustion kinetic conditions in the zone of unburned fuel and low oxygen partial pressure.It was conducive to the reaction of H_(2)O with C and CO to convert the CO of reducing atmosphere to CO_(2),which in turn realized the complete combustion of fuel and CO and improved the efficiency of fuel combustion.展开更多
The low-temperature wet oxidation behavior of semi-dry desulfurization ash from iron ore sintering flue gas in ammonium citrate solution was investigated for efficiently utilizing the low-quality desulfurization ash. ...The low-temperature wet oxidation behavior of semi-dry desulfurization ash from iron ore sintering flue gas in ammonium citrate solution was investigated for efficiently utilizing the low-quality desulfurization ash. The effects of the ammonium citrate concentration, oxidation temperature, solid/liquid ratio, and oxidation time on the wet oxidation behavior of desulfurization ash were studied. Simultaneously, the oxidation mechanism of desulfurization ash was revealed by means of X-ray diffraction, Zeta electric resistance, and X-ray photoelectron spectroscopy (XPS) analysis. Under the optimal conditions with ammonium citrate, the oxidation ratio of CaSO_(3) was up to the maximum value (98.49%), while that of CaSO_(3) was only 8.92% without ammonium citrate. Zeta electric resistance and XPS results indicate that the dissolution process of CaSO_(3) could be significantly promoted by complexation derived from the ammonium citrate hydrolysis. As a result, the oxidation process of CaSO_(3) was transformed from particle oxidation to SO_(3)^(2−) ion oxidation, realizing the rapid transformation of desulfurization ash from CaSO_(3) to CaSO_(4) at low temperature. It provides a reference for the application of semi-dry desulfurization ash and contributes to sustainable management for semi-dry desulfurization ash.展开更多
基金supported by the National Natural Science Foundation of China (52204331)Natural Science Foundation of Anhui Province Youth Project (2208085QE145)Open Fund of Key Laboratory of Metallurgical Emission Reduction and Resource Utilization,Ministry of Education (JKF20-03).
文摘Zinc extraction residue,a solid waste generated from the treatment of zinc-containing dust in rotary kilns,is commonly stockpiled in steel companies for extended periods.It poses significant disposal challenges and environmental pollution risks.So far,research on the treatment of zinc extraction residues has been slow,inadequate,and sporadic.For this gap,a novel approach was proposed to effectively treat the zinc extraction residue via the iron ore sintering process.It was feasible to add 1 wt.%of zinc extraction residues to the sintering raw materials.The more adequate mineralization reaction resulted in higher yield and tumbler indexes,despite a slight decrease in sintering speed.Although this may result in a slight decrease in sintering speed,the more complete mineralization reaction leads to improved sintering yield and tumbler index.Interestingly,the addition of zinc extraction residues reduced the CO and NO_(x) concentrations in the sintering flue gas.Thus,the iron ore sintering process provided a viable solution for resource utilization and environmentally friendly treatment of zinc extraction residues.
基金support from the National Natural Science Foundation of China (NSFC) (Grant No.52174290)the China Scholarship Council (CSC)via the Joint-Training Ph.D.Program (Grant No.202008340093)for supportingthis research.
文摘Improving the combustion efficiency of fuels is essential to reducing pollutant emissions in the iron ore sintering process.The sintering bed surface steam-injection technology has attracted significant research interest for its potential advantages in low-energy consumption and low emission.The effect of steam injection on fuel combustion efficiency and CO emission was studied by comparing the thermodynamic response from the sintering process before and after steam injection.The mechanism of improving combustion efficiency was also revealed.The results indicated that the sintering gas medium of H_(2)O-H_(2)-N_(2)-O_(2) with the blown steam improved the heat transfer conditions of fuel combustion and promoted the water gas reaction.The optimum state of steam injection was achieved at 15 min after ignition with 0.02 m^(3) min^(-1).The CO emission reduction is 10.91% compared with the base case.The combustion efficiency was 88.83%,6.15% higher than conventional sintering,and the solid fuel consumption was reduced by 1.15 kg t^(-1).It was indicated that steam injection would improve combustion efficiency and reduce solid fuel consumption.Meanwhile,the steam injection could improve the combustion kinetic conditions in the zone of unburned fuel and low oxygen partial pressure.It was conducive to the reaction of H_(2)O with C and CO to convert the CO of reducing atmosphere to CO_(2),which in turn realized the complete combustion of fuel and CO and improved the efficiency of fuel combustion.
基金the National Natural Science Foundation of China(NSFC)(Grant Nos.51704004 and 51674002)the Natural Science Foundation of Anhui Province(Grant No.1808085QE133).
文摘The low-temperature wet oxidation behavior of semi-dry desulfurization ash from iron ore sintering flue gas in ammonium citrate solution was investigated for efficiently utilizing the low-quality desulfurization ash. The effects of the ammonium citrate concentration, oxidation temperature, solid/liquid ratio, and oxidation time on the wet oxidation behavior of desulfurization ash were studied. Simultaneously, the oxidation mechanism of desulfurization ash was revealed by means of X-ray diffraction, Zeta electric resistance, and X-ray photoelectron spectroscopy (XPS) analysis. Under the optimal conditions with ammonium citrate, the oxidation ratio of CaSO_(3) was up to the maximum value (98.49%), while that of CaSO_(3) was only 8.92% without ammonium citrate. Zeta electric resistance and XPS results indicate that the dissolution process of CaSO_(3) could be significantly promoted by complexation derived from the ammonium citrate hydrolysis. As a result, the oxidation process of CaSO_(3) was transformed from particle oxidation to SO_(3)^(2−) ion oxidation, realizing the rapid transformation of desulfurization ash from CaSO_(3) to CaSO_(4) at low temperature. It provides a reference for the application of semi-dry desulfurization ash and contributes to sustainable management for semi-dry desulfurization ash.
