SiC magnetic abrasive is used to polish surfaces of precise, complex parts which are hard, brittle and highly corrosion-resistant in magnetic abrasive finishing（MAF）. Various techniques are employed to produce this ...SiC magnetic abrasive is used to polish surfaces of precise, complex parts which are hard, brittle and highly corrosion-resistant in magnetic abrasive finishing（MAF）. Various techniques are employed to produce this magnetic abrasive, but few can meet production demands because they are usually time-consuming, complex with high cost, and the magnetic abrasives made by these techniques have irregular shape and low bonding strength that result in low processing efficiency and shorter service life. Therefore, an attempt is made by combining gas atomization and rapid solidification to fabricate a new iron-based SiC spherical composite magnetic abrasive. The experimental system to prepare this new magnetic abrasive is constructed according to the characteristics of gas atomization and rapid solidification process and the performance requirements of magnetic abrasive. The new iron-based SiC spherical composite magnetic abrasive is prepared successfully when the machining parameters and the composition proportion of the raw materials are controlled properly. Its morphology, microstructure, phase composition are characterized by scanning electron microscope（SEM） and X-ray diffraction（XRD） analysis. The MAF tests on plate of mold steel S136 are carried out without grinding lubricant to assess the finishing performance and service life of this new SiC magnetic abrasive. The surface roughness（Ra） of the plate worked is rapidly reduced to 0.051 μm from an initial value of 0.372 μm within 5 min. The MAF test is carried on to find that the service life of this new SiC magnetic abrasive reaches to 155 min. The results indicate that this process presented is feasible to prepare the new SiC magnetic abrasive; and compared with previous magnetic abrasives, the new SiC spherical composite magnetic abrasive has excellent finishing performance, high processing efficiency and longer service life. The presented method to fabricate magnetic abrasive through gas atomization and rapid solidification presented can significantly improve the finishing performance and service life of magnetic abrasive, and provide a more practical approach for large-scale industrial production of magnetic abrasive.展开更多
Dielectric elastomer actuator （DEA） show promise for mechatronic applications due to the advantages of dielectric elastomer, such as lightweight, flexible, low cost, high strain, etc, and many configurations of DEAs...Dielectric elastomer actuator （DEA） show promise for mechatronic applications due to the advantages of dielectric elastomer, such as lightweight, flexible, low cost, high strain, etc, and many configurations of DEAs have been demonstrated. As a kind of linear actuator, cone DEAs are studied in some laboratory prototypes due to easy manufacturing, however, their performance have not been exploited fully. Based on the working principle of DEA, a four-bar linkage mechanism is designed to provide negative stiffness preload, which can increase displacement output of actuator （outer diameter 100 mm） to 17 mm. Three cone actuating units are assembled in parallel to enhance the maximum force output to 5.07 N. Loading experiments of actuator in forward and backward strokes are performed, the experimental results show that backward stroke has stronger actuating capability than forward stroke, accordingly application of actuator is recommended. Four factors rather than applied voltage, i.e., number of actuating units, pre-stretch ratio, inner diameter, and outer diameter, are determined as influencing factors for Taguchi method. Then the performance objectives of actuator, i.e., displacement output, maximum force output, and maximum work in backward stroke, are investigated based on L9（34） Taguchi orthogonal design. The mean signal-to-noise （S/N） ratio based on the larger-the-better criterion is calculated according to the acquired displacement and force output. Analytical results show that outer diameter has the most significant influence on displacement output, and maximum force out and work output are influenced most by number of actuating units. Inner diameter also has an important effect on the performance objectives of actuator, while pre-stretch ratio has the least influence. The proposed performance investigation is helpful for the design and application of cone actuator in mechatronic system.展开更多
A bionic shoulder joint with three degree-of-freedom(DOF)driven by pneumatic muscle actuator is proposed and its corresponding kinematic model is established.The bionic shoulder is optimized by particle swam optimizat...A bionic shoulder joint with three degree-of-freedom(DOF)driven by pneumatic muscle actuator is proposed and its corresponding kinematic model is established.The bionic shoulder is optimized by particle swam optimization(PSO)with the fitness standards that the requirements of rotation indexes are met and the fluctuation of motion is kept in the lowest resolution in a pneumatic muscle actuator range.Simulation considering rotation indexes only(first simulation)is compared with the one considering both rotation indexes and motion resolution(second simulation)subsequently.Mounting position of the pneumatic muscle actuators in bionic shoulder is optimized after initializing the same condition in simulations.Results show that the fluctuations of parameters are consistent,and the parameters of the first simulation have good convergence than those of the second one.With the increase of stretch rate of the pneumatic muscle actuator,the needed length of fixed link in the center of static platform decreases in optimization.展开更多
During the electrochemical machining (ECM), the cathodes designed by the existing methods are mainly unitary cathodes, which can be only used to produce the workpieces with the same shapes. However, there are few rese...During the electrochemical machining (ECM), the cathodes designed by the existing methods are mainly unitary cathodes, which can be only used to produce the workpieces with the same shapes. However, there are few researches on designing cathodes for machining the different workpieces with the different surfaces. This paper presents the grid cathode composed of the square cells to produce the workpieces with different shapes. Three types of the square cells, 2.5 mm′2.5 mm, 3 mm′3 mm, and 4 mm′4 mm, are utilized to construct the plane, the slant, and the blade cathode. The material of the cathode and the anode is CrNi 18 Ti 9 , and the ingredient of electrolyte is 15% NaCl and 15% NaNO 3 . The machining equilibrium machining current and time are acquired and analyzed, the machining process and the workpiece quality are compared between using the grid cathode and the unitary cathode. Moreover, the machining errors on the workpiece surface are measured and analyzed, and the error reasons are traced and discussed to obtain the better surface quality of the workpiece. The experiment and analysis results show that the grid cathode can be used to manufacture the workpieces with complex shapes in certain range of the error. The workpiece quality improves with the size of the square cell being reduced, and if the square element is small enough, the workpiece quality is almost equal to the one machined by the unitary cathode. The proposed research realizes a single cathode machining the different workpieces with the different surfaces.展开更多
The increasing demand on robotic system performance leads to the use of advanced con- trol strategies. This paper proposes a method of nonlinear feedback control introducing fuzzy infer- ence into model-following adap...The increasing demand on robotic system performance leads to the use of advanced con- trol strategies. This paper proposes a method of nonlinear feedback control introducing fuzzy infer- ence into model-following adaptive control for the nonlinear robot manipulator systems. The fuzzy inference is introduced to treat the nonlinearities of the control systems. Furthermore, the stability of the system is discussed by the fuzzy stability theory based on the Lyapunov's direct method. In the closed loop, the robotic system asymptotically converge to the reference trajectory with a pre- scribed transient response.展开更多
The acceleration saltation of the traditional S-type acceleration model in the speed planning of the NURBS curve will result in the vibration and flexible impact of the machine tool.It will affect the surface quality ...The acceleration saltation of the traditional S-type acceleration model in the speed planning of the NURBS curve will result in the vibration and flexible impact of the machine tool.It will affect the surface quality of the components.The high speed smooth S-type acceleration and deceleration model deals with flexible impact,but the calculation is tedious.Aimed at the above problems,the traditional S-type acceleration and deceleration model is improved to make the jerk change linearly at a certain slope to reduce the flexible impact.Before the speed planning,it is needed to find the arc length and curvature of each point on the NURBS curve with a tiny step,and to determine the speed sensitivity point on the curve accordingly.According to the speed sensitive point,the NURBS curve is segmented.The attribute parameters of each section are determined by adaptive speed planning.Then,the speed planning can be performed on the NURBS curve according to the speed characteristics classification.The simulation results show that the algorithm can effectively reduce the flexible impact,improve the machining precision and efficiency,and simplify the classification of speed characteristics.展开更多
To get the movement mode and driving mechanism similar to human shoulder joint,a six degrees of freedom(DOF) serial-parallel bionic shoulder joint mechanism driven by pneumatic muscle actuators(PMAs)was designed.Howev...To get the movement mode and driving mechanism similar to human shoulder joint,a six degrees of freedom(DOF) serial-parallel bionic shoulder joint mechanism driven by pneumatic muscle actuators(PMAs)was designed.However,the structural parameters of the shoulder joint will affect various performances of the mechanism.To obtain the optimal structure parameters,the particle swarm optimization(PSO) was used.Besides,the mathematical expressions of indexes of rotation ranges,maximum bearing torque,discrete dexterity and muscle shrinkage of the bionic shoulder joint were established respectively to represent its many-sided characteristics.And the multi-objective optimization problem was transformed into a single-objective optimization problem by using the weighted-sum method.The normalization method and adaptive-weight method were used to determine each optimization index's weight coefficient;then the particle swarm optimization was used to optimize the integrated objective function of the bionic shoulder joint and the optimal solution was obtained.Compared with the average optimization generations and the optimal target values of many experiments,using adaptive-weight method to adjust weights of integrated objective function is better than using normalization method,which validates superiority of the adaptive-weight method.展开更多
基金supported by National Natural Science Foundation of China(Grant No. 50775133)
文摘SiC magnetic abrasive is used to polish surfaces of precise, complex parts which are hard, brittle and highly corrosion-resistant in magnetic abrasive finishing（MAF）. Various techniques are employed to produce this magnetic abrasive, but few can meet production demands because they are usually time-consuming, complex with high cost, and the magnetic abrasives made by these techniques have irregular shape and low bonding strength that result in low processing efficiency and shorter service life. Therefore, an attempt is made by combining gas atomization and rapid solidification to fabricate a new iron-based SiC spherical composite magnetic abrasive. The experimental system to prepare this new magnetic abrasive is constructed according to the characteristics of gas atomization and rapid solidification process and the performance requirements of magnetic abrasive. The new iron-based SiC spherical composite magnetic abrasive is prepared successfully when the machining parameters and the composition proportion of the raw materials are controlled properly. Its morphology, microstructure, phase composition are characterized by scanning electron microscope（SEM） and X-ray diffraction（XRD） analysis. The MAF tests on plate of mold steel S136 are carried out without grinding lubricant to assess the finishing performance and service life of this new SiC magnetic abrasive. The surface roughness（Ra） of the plate worked is rapidly reduced to 0.051 μm from an initial value of 0.372 μm within 5 min. The MAF test is carried on to find that the service life of this new SiC magnetic abrasive reaches to 155 min. The results indicate that this process presented is feasible to prepare the new SiC magnetic abrasive; and compared with previous magnetic abrasives, the new SiC spherical composite magnetic abrasive has excellent finishing performance, high processing efficiency and longer service life. The presented method to fabricate magnetic abrasive through gas atomization and rapid solidification presented can significantly improve the finishing performance and service life of magnetic abrasive, and provide a more practical approach for large-scale industrial production of magnetic abrasive.
基金supported by National Natural Science Foundation of China (Grant No. 50975139, Grant No. 50605031)Provincial Natural Science Foundation of Jiangsu, China (Grant No. 2008395)+1 种基金Foundation of State Key Laboratory of Robotics, China (Grant No. RLO200912)China Postdoctoral Science Foundation (Grant No. 20080441319, Grant No. 200902684)
文摘Dielectric elastomer actuator （DEA） show promise for mechatronic applications due to the advantages of dielectric elastomer, such as lightweight, flexible, low cost, high strain, etc, and many configurations of DEAs have been demonstrated. As a kind of linear actuator, cone DEAs are studied in some laboratory prototypes due to easy manufacturing, however, their performance have not been exploited fully. Based on the working principle of DEA, a four-bar linkage mechanism is designed to provide negative stiffness preload, which can increase displacement output of actuator （outer diameter 100 mm） to 17 mm. Three cone actuating units are assembled in parallel to enhance the maximum force output to 5.07 N. Loading experiments of actuator in forward and backward strokes are performed, the experimental results show that backward stroke has stronger actuating capability than forward stroke, accordingly application of actuator is recommended. Four factors rather than applied voltage, i.e., number of actuating units, pre-stretch ratio, inner diameter, and outer diameter, are determined as influencing factors for Taguchi method. Then the performance objectives of actuator, i.e., displacement output, maximum force output, and maximum work in backward stroke, are investigated based on L9（34） Taguchi orthogonal design. The mean signal-to-noise （S/N） ratio based on the larger-the-better criterion is calculated according to the acquired displacement and force output. Analytical results show that outer diameter has the most significant influence on displacement output, and maximum force out and work output are influenced most by number of actuating units. Inner diameter also has an important effect on the performance objectives of actuator, while pre-stretch ratio has the least influence. The proposed performance investigation is helpful for the design and application of cone actuator in mechatronic system.
基金supported by the National Natural Science Foundation of China(No.51405229)the Natural Science Foundation of Jiangsu Province of China (No. BK20151470)the NUAA Fundamental Research Fund(No.NS2013049)
文摘A bionic shoulder joint with three degree-of-freedom(DOF)driven by pneumatic muscle actuator is proposed and its corresponding kinematic model is established.The bionic shoulder is optimized by particle swam optimization(PSO)with the fitness standards that the requirements of rotation indexes are met and the fluctuation of motion is kept in the lowest resolution in a pneumatic muscle actuator range.Simulation considering rotation indexes only(first simulation)is compared with the one considering both rotation indexes and motion resolution(second simulation)subsequently.Mounting position of the pneumatic muscle actuators in bionic shoulder is optimized after initializing the same condition in simulations.Results show that the fluctuations of parameters are consistent,and the parameters of the first simulation have good convergence than those of the second one.With the increase of stretch rate of the pneumatic muscle actuator,the needed length of fixed link in the center of static platform decreases in optimization.
基金supported by Aeronautics Science Foundation of China (Grant No. 2008ZE52049)National Natural Science Foundation of China (Grant No. 51005122)
文摘During the electrochemical machining (ECM), the cathodes designed by the existing methods are mainly unitary cathodes, which can be only used to produce the workpieces with the same shapes. However, there are few researches on designing cathodes for machining the different workpieces with the different surfaces. This paper presents the grid cathode composed of the square cells to produce the workpieces with different shapes. Three types of the square cells, 2.5 mm′2.5 mm, 3 mm′3 mm, and 4 mm′4 mm, are utilized to construct the plane, the slant, and the blade cathode. The material of the cathode and the anode is CrNi 18 Ti 9 , and the ingredient of electrolyte is 15% NaCl and 15% NaNO 3 . The machining equilibrium machining current and time are acquired and analyzed, the machining process and the workpiece quality are compared between using the grid cathode and the unitary cathode. Moreover, the machining errors on the workpiece surface are measured and analyzed, and the error reasons are traced and discussed to obtain the better surface quality of the workpiece. The experiment and analysis results show that the grid cathode can be used to manufacture the workpieces with complex shapes in certain range of the error. The workpiece quality improves with the size of the square cell being reduced, and if the square element is small enough, the workpiece quality is almost equal to the one machined by the unitary cathode. The proposed research realizes a single cathode machining the different workpieces with the different surfaces.
文摘The increasing demand on robotic system performance leads to the use of advanced con- trol strategies. This paper proposes a method of nonlinear feedback control introducing fuzzy infer- ence into model-following adaptive control for the nonlinear robot manipulator systems. The fuzzy inference is introduced to treat the nonlinearities of the control systems. Furthermore, the stability of the system is discussed by the fuzzy stability theory based on the Lyapunov's direct method. In the closed loop, the robotic system asymptotically converge to the reference trajectory with a pre- scribed transient response.
基金the National Key Basic Research Program of China(973 Program)(No.2014CB046501)。
文摘The acceleration saltation of the traditional S-type acceleration model in the speed planning of the NURBS curve will result in the vibration and flexible impact of the machine tool.It will affect the surface quality of the components.The high speed smooth S-type acceleration and deceleration model deals with flexible impact,but the calculation is tedious.Aimed at the above problems,the traditional S-type acceleration and deceleration model is improved to make the jerk change linearly at a certain slope to reduce the flexible impact.Before the speed planning,it is needed to find the arc length and curvature of each point on the NURBS curve with a tiny step,and to determine the speed sensitivity point on the curve accordingly.According to the speed sensitive point,the NURBS curve is segmented.The attribute parameters of each section are determined by adaptive speed planning.Then,the speed planning can be performed on the NURBS curve according to the speed characteristics classification.The simulation results show that the algorithm can effectively reduce the flexible impact,improve the machining precision and efficiency,and simplify the classification of speed characteristics.
基金the National Natural Science Foundation of China(NO.51405229)the Natural Science Foundation of Jiangsu Province of China(Nos.BK20151470 and BK20130796)
文摘To get the movement mode and driving mechanism similar to human shoulder joint,a six degrees of freedom(DOF) serial-parallel bionic shoulder joint mechanism driven by pneumatic muscle actuators(PMAs)was designed.However,the structural parameters of the shoulder joint will affect various performances of the mechanism.To obtain the optimal structure parameters,the particle swarm optimization(PSO) was used.Besides,the mathematical expressions of indexes of rotation ranges,maximum bearing torque,discrete dexterity and muscle shrinkage of the bionic shoulder joint were established respectively to represent its many-sided characteristics.And the multi-objective optimization problem was transformed into a single-objective optimization problem by using the weighted-sum method.The normalization method and adaptive-weight method were used to determine each optimization index's weight coefficient;then the particle swarm optimization was used to optimize the integrated objective function of the bionic shoulder joint and the optimal solution was obtained.Compared with the average optimization generations and the optimal target values of many experiments,using adaptive-weight method to adjust weights of integrated objective function is better than using normalization method,which validates superiority of the adaptive-weight method.
