A desulphurization experimental study under the effects of compounding physical force fields has been described for 〈 0.5 mm fine particles of high sulfur coal. A statistical test using the Box-Behnken Design of expe...A desulphurization experimental study under the effects of compounding physical force fields has been described for 〈 0.5 mm fine particles of high sulfur coal. A statistical test using the Box-Behnken Design of experiments was conducted to evaluate the effects of individual operating variables and their interactions on desulfurization of fine coal using an enhanced centrifugal gravity separator. A model describing the relation between desulphurization efficiency of pyrite sulfur and different operating variables has been designed. The interactions between different factors on the pyrite sulfur desulphurization efficiency have been analysed. The optimal test conditions for desulfarization are extracted from the Design-Expert 6.0 software. Finally, the pointed out. advantage of centrifugal gravity separation for fine coal is pointed out.展开更多
For the production of low ash content clean coal, separation at low density is required for some raw coals.Based on analyzing the fluidizing characteristics of magnetic-pearls with a specific size clistribution and fo...For the production of low ash content clean coal, separation at low density is required for some raw coals.Based on analyzing the fluidizing characteristics of magnetic-pearls with a specific size clistribution and formation mechanism of a microbubble fluidized bed, optimal technological and operating parameters suitable for low density coal separation were determined. The experimental results show that an air dense medium fluidized bed with low den-sity can be formed using magnetic pearls as medium solids, which can efficiently beneficiate coal of 6-50 mm size with a probable error Ep value of 0.05 at a separating density of 1.44 g/cm^3.展开更多
For a screening process, the collision and penetration phenomena between particles and screen plate is standard behavior and with collision the mechanical energy of the vibrating screen can be transmitted to the feed....For a screening process, the collision and penetration phenomena between particles and screen plate is standard behavior and with collision the mechanical energy of the vibrating screen can be transmitted to the feed. In order to recognize further the collision process and the law of penetrating motion, with the spring-dashpot-slider contact model of the distinct element method (DEM), a mathematical model which can describe the collision process has been established and a program for simulating the motion of a single particle on the screen plate developed by VC++. NET. To evaluate the handling capacity of the screen that deals with difficult screening material, an instantaneous penetrating coefficient is defined. The moving period of the screen plate is divided into four stages. By analyzing the state of contact collision at each stage, it is pointed out that the collision ranging from 3π/2 to 2π period is the most favorable aperture for penetration of particles, while the collision ranging from π/2 to n period is the most unfavorable. The numerical simulation result further indicates that increasing the amplitude of the screen plate has a much greater effect on the augmentation of instantaneous penetration coefficient than increasing the vibration frequency.展开更多
Physical methods show great potential and advantages on comprehensive reutilization of waste printed circuit boards (PCBs) because of lower investment and operation cost, higher efficiency and environment friendliness...Physical methods show great potential and advantages on comprehensive reutilization of waste printed circuit boards (PCBs) because of lower investment and operation cost, higher efficiency and environment friendliness. However, metals contained in fine fraction of PCBs cannot be recovered effectively by conventional equipments such as high tension electrostatic separator or shaking table. In the paper, this conundrum was resolved successfully with the enhanced Falcon SB concentrator. The separation mechanism of Falcon SB concentrator was analyzed and main factors affecting separation efficiency such as magnitude of rotation frequency of bowl, water counter pressure and slurry concentration of feed were studied and interaction of factors above also were investigated using Design-Expert software. Experiment results show that complete liberation degree and great difference of density between metals and nonmetals are suitable to recover metals from -74 μm PCBs using enhanced Falcon SB concentrator and 80.77 % integration efficiency can be achieved when slurry concentration of feed is 40 g/L with the water counter pressure of 0.01 MPa and rotation frequency of 50 Hz.展开更多
Disassembly and recycling of E-waste creates a series of environmental problems. The selection of a technologically reliable, environmentally friendly, economically affordable and socially acceptable recycling technol...Disassembly and recycling of E-waste creates a series of environmental problems. The selection of a technologically reliable, environmentally friendly, economically affordable and socially acceptable recycling technology for E-waste is a significant question. This study establishes a Monte-Carlo mathematical model of cost minimization, given the constraints of environmentally sound handling of the e-waste, in the context of Crystal Ball risk assessment and evaluation software. By following the streams of the different treatment processes, which consist of various technologies including disassembly, recycling and disposal, the econom-ics of various possibilities were identified and the optimal recycling technology proposed. The key factors of the proposed scenarios were determined by using sensitivity analysis. The results of this study show that, for discarded refrigerators, the operating life span plays the key role. The model supports maintenance and resale of the short lived refrigerators. For the longer lived refrigerators material recycling is recommended by the model. Sensitivity analysis shows that purchase cost, plastic sale price, condenser sale price and disassembly costs are the main effects. This study provides a significant technical support for policy making in E-waste management.展开更多
Separation density is one of the most concerned operating parameters in gravity beneficiation.Although equal-errors cut point or distribution density is usually used as practical separation density in gravity benefici...Separation density is one of the most concerned operating parameters in gravity beneficiation.Although equal-errors cut point or distribution density is usually used as practical separation density in gravity beneficiation, the gravity separating process complexly affected by many kinds of factors is actually carried out at a fluctuant density; namely, the practical separation density is essentially a random variable.The studied results show that the equal-errors cut point is the mathematical expectation of this random variable, and the distribution density corresponds to the highest separation efficiency in the gravity separation process.This shows that the distribution density is the best working point of the gravity separation equipment under a particular operating condition.Therefore,in order to fully develop the function of the gravity separation equipment, the distribution density should be close to the theoretical separation density unlimitedly in the range of minimum fluctuation.展开更多
A demonstration plant and a commercial plant employing coal dry cleaning technology with an air-solid fluidized bed were built in China. The operation practice of these two plants shows that the surface moisture and t...A demonstration plant and a commercial plant employing coal dry cleaning technology with an air-solid fluidized bed were built in China. The operation practice of these two plants shows that the surface moisture and the fines or dust of feed coal must be well controlled as low as possible. For this purpose, a new process of combined removal of surface moisture and dust from feed coal using a vibrated fluidized bed dryer was investigated in a batch test apparatus and a pilot test system. A mathematical model on drying kinetics of coal surface moisture was developed and three empirical formulas of the model coefficient involving the main operating variables were determined based on the test results from the batch test apparatus. The mathematical model shows that the surface moisture retained in coal during drying decreases exponentially with drying time. According to this model, a new divisional heat supply mode, in which the inlet gas of higher temperature was introduced into the fore part of the dryer and the inlet gas of lower temperature into the rear part of the dryer, was employed in the pilot test system. The pilot tests show that 1) the new divisional heat supply mode is effective for lowering down the average temperature and reducing the total heat loss of the outlet gas off the dryer, 2) the moist coal of about 60 g/kg surface moisture contentcan be dried to about 10 g/kg, and simultaneously the fines (〈1mm in diameter) adhering to the surface of coarse coal particles are completely washed off by the gas flow.展开更多
文摘A desulphurization experimental study under the effects of compounding physical force fields has been described for 〈 0.5 mm fine particles of high sulfur coal. A statistical test using the Box-Behnken Design of experiments was conducted to evaluate the effects of individual operating variables and their interactions on desulfurization of fine coal using an enhanced centrifugal gravity separator. A model describing the relation between desulphurization efficiency of pyrite sulfur and different operating variables has been designed. The interactions between different factors on the pyrite sulfur desulphurization efficiency have been analysed. The optimal test conditions for desulfarization are extracted from the Design-Expert 6.0 software. Finally, the pointed out. advantage of centrifugal gravity separation for fine coal is pointed out.
基金Projects 90510002, 90210035 supported by the National Natural Science Foundation of China306008 by the Science and Technology Research of Ministry of Education of China
文摘For the production of low ash content clean coal, separation at low density is required for some raw coals.Based on analyzing the fluidizing characteristics of magnetic-pearls with a specific size clistribution and formation mechanism of a microbubble fluidized bed, optimal technological and operating parameters suitable for low density coal separation were determined. The experimental results show that an air dense medium fluidized bed with low den-sity can be formed using magnetic pearls as medium solids, which can efficiently beneficiate coal of 6-50 mm size with a probable error Ep value of 0.05 at a separating density of 1.44 g/cm^3.
基金Projects 50025411 supported by the China National Science Foundation for Distinguished Young Scholars 92010035 by National Natural Science Foun-dation of China 20030290015 by the Specific Research Foundation for Doctor Discipline of Colleges and Universities
文摘For a screening process, the collision and penetration phenomena between particles and screen plate is standard behavior and with collision the mechanical energy of the vibrating screen can be transmitted to the feed. In order to recognize further the collision process and the law of penetrating motion, with the spring-dashpot-slider contact model of the distinct element method (DEM), a mathematical model which can describe the collision process has been established and a program for simulating the motion of a single particle on the screen plate developed by VC++. NET. To evaluate the handling capacity of the screen that deals with difficult screening material, an instantaneous penetrating coefficient is defined. The moving period of the screen plate is divided into four stages. By analyzing the state of contact collision at each stage, it is pointed out that the collision ranging from 3π/2 to 2π period is the most favorable aperture for penetration of particles, while the collision ranging from π/2 to n period is the most unfavorable. The numerical simulation result further indicates that increasing the amplitude of the screen plate has a much greater effect on the augmentation of instantaneous penetration coefficient than increasing the vibration frequency.
基金Project 200360290015 supported by the Doctoral Program of Higher Education, China Ministry of Education
文摘Physical methods show great potential and advantages on comprehensive reutilization of waste printed circuit boards (PCBs) because of lower investment and operation cost, higher efficiency and environment friendliness. However, metals contained in fine fraction of PCBs cannot be recovered effectively by conventional equipments such as high tension electrostatic separator or shaking table. In the paper, this conundrum was resolved successfully with the enhanced Falcon SB concentrator. The separation mechanism of Falcon SB concentrator was analyzed and main factors affecting separation efficiency such as magnitude of rotation frequency of bowl, water counter pressure and slurry concentration of feed were studied and interaction of factors above also were investigated using Design-Expert software. Experiment results show that complete liberation degree and great difference of density between metals and nonmetals are suitable to recover metals from -74 μm PCBs using enhanced Falcon SB concentrator and 80.77 % integration efficiency can be achieved when slurry concentration of feed is 40 g/L with the water counter pressure of 0.01 MPa and rotation frequency of 50 Hz.
基金Projects 50574094 supported by the National Natural Science Foundation of ChinaCPEUKF06-11 by the Key Laboratory Open Project of Education Ministry of China200600242 by the Science and Technology Innovation Project of Xuzhou
文摘Disassembly and recycling of E-waste creates a series of environmental problems. The selection of a technologically reliable, environmentally friendly, economically affordable and socially acceptable recycling technology for E-waste is a significant question. This study establishes a Monte-Carlo mathematical model of cost minimization, given the constraints of environmentally sound handling of the e-waste, in the context of Crystal Ball risk assessment and evaluation software. By following the streams of the different treatment processes, which consist of various technologies including disassembly, recycling and disposal, the econom-ics of various possibilities were identified and the optimal recycling technology proposed. The key factors of the proposed scenarios were determined by using sensitivity analysis. The results of this study show that, for discarded refrigerators, the operating life span plays the key role. The model supports maintenance and resale of the short lived refrigerators. For the longer lived refrigerators material recycling is recommended by the model. Sensitivity analysis shows that purchase cost, plastic sale price, condenser sale price and disassembly costs are the main effects. This study provides a significant technical support for policy making in E-waste management.
基金Supported by the Young Science Foundation of China(50025411)the Doctoral Science Research Foundation of University(20030290015)
文摘Separation density is one of the most concerned operating parameters in gravity beneficiation.Although equal-errors cut point or distribution density is usually used as practical separation density in gravity beneficiation, the gravity separating process complexly affected by many kinds of factors is actually carried out at a fluctuant density; namely, the practical separation density is essentially a random variable.The studied results show that the equal-errors cut point is the mathematical expectation of this random variable, and the distribution density corresponds to the highest separation efficiency in the gravity separation process.This shows that the distribution density is the best working point of the gravity separation equipment under a particular operating condition.Therefore,in order to fully develop the function of the gravity separation equipment, the distribution density should be close to the theoretical separation density unlimitedly in the range of minimum fluctuation.
基金Projects 90210035 supported by National Natural Science Foundation of China and 95-215-03 supported by National Key Research Project of China
文摘A demonstration plant and a commercial plant employing coal dry cleaning technology with an air-solid fluidized bed were built in China. The operation practice of these two plants shows that the surface moisture and the fines or dust of feed coal must be well controlled as low as possible. For this purpose, a new process of combined removal of surface moisture and dust from feed coal using a vibrated fluidized bed dryer was investigated in a batch test apparatus and a pilot test system. A mathematical model on drying kinetics of coal surface moisture was developed and three empirical formulas of the model coefficient involving the main operating variables were determined based on the test results from the batch test apparatus. The mathematical model shows that the surface moisture retained in coal during drying decreases exponentially with drying time. According to this model, a new divisional heat supply mode, in which the inlet gas of higher temperature was introduced into the fore part of the dryer and the inlet gas of lower temperature into the rear part of the dryer, was employed in the pilot test system. The pilot tests show that 1) the new divisional heat supply mode is effective for lowering down the average temperature and reducing the total heat loss of the outlet gas off the dryer, 2) the moist coal of about 60 g/kg surface moisture contentcan be dried to about 10 g/kg, and simultaneously the fines (〈1mm in diameter) adhering to the surface of coarse coal particles are completely washed off by the gas flow.