基于石墨涂层传热技术制备界面冶金结合泡沫铝夹芯板

提出一种通过石墨涂敷处理(GCT)泡沫铝夹芯板(AFS)前驱体来提高其在粉末冶金发泡过程中传热效率的新方法。研究不同传热方法的升温和膨胀特征以及对泡孔结构和抗弯性能的影响。结果表明,前驱体在采用GCT后,升温速度增加近2倍,这提高了AFS的膨胀率、改善了泡孔尺寸均匀性和外部面板形态。此外,在发泡后期阶段具有更加平稳的升温速率,这有助于提高泡孔圆度,并减少泡壁内微孔缺陷。这些改变使AFS的弯曲强度和吸能性能得以显著提高。值得注意的是,因为热传递速率不受板幅尺寸的影响,GCT技术在大尺寸AFS的生产中具有巨大潜力。

Interphase migration and enrichment of lead and zinc during copper slag depletion

An interphase migration and enrichment model of lead and zinc during molten copper slag depletion was established.The occurrence of various components in copper slag was predicted using sulfur-oxygen potential calculations and confirmed through high-temperature experiments.The recovery rate of copper can reach 90.13%under the optimal conditions of 1200°C,an iron to silicon mass ratio of 1.0,3 wt.%ferrous sulfide,and a duration of 45 min.Lead(54.07 wt.%)and zinc(17.42 wt.%)are found in the flue dust as lead sulfate,lead sulfide,and zinc oxide,while copper matte contains lead(14.44 wt.%)and zinc sulfide(1.29 wt.%).The remaining lead and zinc are encapsulated as oxides within the fayalite phase.

Synergistic extraction and separation of valuable elements from high-alumina fly ash with carbochlorination method

A novel process was proposed for synergistic extraction and separation of valuable elements from high-alumina fly ash.A thermodynamic analysis revealed that to achieve effective carbochlorination,it is crucial to conduct carbochlorination of the fly ash within the temperature range from 700 to 1000℃.The experimental results demonstrated that under the optimal conditions,the carbochlorination efficiency for Al,Si,Ca,Ti,and Mg exceeded 81.18%,67.62%,58.87%,82.15%,and 59.53%,respectively.The XRD patterns indicated that Al and Si in the mullite phase(Al_(6)Si_(2)O_(13))were chlorinated during the carbochlorination process,resulting in the formation of mullite mesophases(Al_(4.75)Si_(1.25)O_(9.63) and Al_(1.83)Si_(1.08)O_(4.85)).After the carbochlorination process,Al was accumulated as AlCl_(3) in the condenser,while SiCl_(4) and TiCl_(4) were enriched in the exhaust gas,and CaCl_(2),MgCl_(2),and unreacted oxides remained in the residue for further recycling.

熔融转炉铜渣贫化法回收铜

为了从铜渣中回收铜,提出熔融铜渣贫化回收铜的新方法。首先计算贫化过程的热力学和FeO−SiO_(2)二元相图,然后研究实验参数对Fe_(3)O_(4)还原和铜回收率的影响规律,分析贫化机理。结果表明:氧化硅的加入可以明显降低黄铁矿还原磁铁矿的初始反应温度。最优条件下,铜渣中的Fe_(3)O_(4)和铜含量分别降低至2.45%和0.39%(质量分数),铜回收率为92.52%。贫化后,超过94%的银和99%的金沉降在铜锍中。大约72%的锌和75%的铅挥发进入烟气。由于磁铁矿的还原,铜渣的黏度从0.68 Pa·s降低到了0.12 Pa·s,并且机械搅拌可以强化铜锍液滴的沉降。

Preparation of low-oxygen Ti powder from TiO_(2) through combining self-propagating high temperature synthesis and electrodeoxidation

An effective method was reported to prepare low-oxygen Ti powder,which included two experimental steps:the fast conversion of TiO_(2) to TiO_(x<1) powder by self-propagating high-temperature synthesis(SHS)process and the generation of low-oxygen Ti powder by electrodeoxidizing TiO_(x<1) powder at the cathode in molten CaCl_(2).The key intermediate steps were analyzed by XRD,SEM and electrochemical testing techniques.The results demonstrated that TiO_(x<1) powder(TiO_(0.325) and TiO_(0.97))was generated after acid leaching MgO in SHS products with TiO_(2)/Mg molar ratio of 1:2,and the TiO_(x<1) powder with 16.3 wt.%oxygen could be transformed into pure titanium powder with 0.121 wt.%oxygen by electrodeoxidation at a constant potential of−3.3 V for 10 h.The electrodeoxidation of TiO_(x<1) powder in CaCl_(2) molten salt follows the step-by-step deoxidation mode,and the lattice of TiO_(x<1) powder after electrodeoxidation shrinks.

Direct oxygen removal from titanium aluminide scraps by yttrium reduction

Titanium aluminum(TiAl)scraps with a high oxygen content were treated with yttrium(Y)in a liquid chemical deoxidization process for recycling.The Gibbs free energy and the equilibrium constant of the deoxidization reaction were calculated,and the effects of the yttrium content and the system pressure on the oxygen content in the product were determined.The results showed that the oxygen in TiAl scraps could be removed by yttrium,and the oxygen content of the deoxidized TiAl scraps had only 10%of the original content after deoxidization.Furthermore,the oxygen content of the deoxidized TiAl scraps was decreased with the increase of yttrium addition.The higher the chamber pressure,the greater the oxygen content in the final TiAl alloys.These results were consistent with calculated values.The microstructure of the deoxidized alloys was akin to that of the original material;however,Y_(2)O_(3) particles were observed in the deoxidized alloys.

Phase conversion and removal of impurities during oxygen-rich alkali conversion of high titanium slag

In order to achieve high-efficiency alkali conversion and impurity removal of high titanium slag under the condition of low alkali concentration,a new way of oxygen-rich alkali conversion in KOH solution was proposed.The conversion law of element occurrence state and the influence of the conversion conditions on the titanium conversion rate and removal rate of silicon and aluminum were studied.The results showed that the KOH solution converted the titanium oxide in high titanium slag into whisker-like potassium titanate.Silicon and aluminum elements were dissolved into the solution.Under the following conditions,KOH concentration of 6 mol/L,conversion temperature of 260℃,initial oxygen partial pressure of 2 MPa,liquid−solid ratio of 35 mL/g,conversion time of 4 h,and high titanium slag particle size of 48−74μm,the conversion rate of titanium was 97.0%,and the removal rates of silicon and aluminum were 90.2%and 76.2%,respectively.Oxygen-rich alkali conversion product was converted to rutile with a TiO_(2) grade of 99.1%by acid hydrolysis conversion.

Enrichment and reconfiguration of titanium-bearing phase in vortex smelting reduction process of vanadium-titanium magnetite

To comprehensively utilize the low-iron high-vanadium-titanium magnetite,a new method of vortex smelting reduction of vanadium-titanium magnetite was proposed,and the enrichment and reconstitution regularity of Ti-bearing phases in the slag was investigated through X-ray fluorescence spectrometry,X-ray photoelectron spectroscopy,X-ray diffraction analysis,and optical microscopy.The phase diagram revealed that the preferential crystallization of MgTi_(2)O_(5) can be achieved by adjusting the CaO,MgO,and TiO_(2) contents of slag.The predominant Ti-bearing phases in the slag obtained from the reduction process are MgxTi_(3_x)O_(5)(0≤x≤1)and CaTiO_(3).FeTiO_(3) is present at carbon-iron ratio(CR)=1.3,while MgTi_(2)O4 and TiC are formed at CR=1.3.The enrichment of TiO_(2) in the slag increases first and then decreases as the CR increases,and at CR=1.1,the enrichment of TiO_(2) in the slag reaches 51.3 wt.%.Additionally,the concentrations of MgxTi_(3_x)O_(5)(0≤x≤1)and CaTiO_(3) in the slag,along with the grain width of MgxTi_(3_x)O_(5)(0≤x≤1),decrease with the increase in CR.

Metal-slag separation strengthening through in situ slagging during CuW composite preparation by metallothermic reduction

CuW is widely used in high-voltage electrical switch contacts,rocket nozzle throat linings,electronic packaging materials and other major high-end technologies.CuW is typically fabricated using infiltration and high-temperature sintering methods based on powder metallurgy.As CuW composites fabricated using these methods have the disadvantages of low density and uneven microstructural distribution,the preparation of CuW composites by alu-minothermic reduction was proposed.

Sulfur distribution in preparation of high titanium ferroalloy by thermite method with different CaO additions

Ferrotitanium is used as a deoxidizer and alloying agent during steelmaking process,which has a high demand for sulfur control.Sulfur was introduced from raw materials in the process of producing ferrotitanium by thermite method,where CaO was used as fluxing agent.At the same time,CaO has a great desulfurization capability.Effects of CaO addition on the distribution of sulfur in high titanium ferroalloy prepared by thermite method were studied in this work.The equilibrium diagram of Ti-AlFe-S system was calculated by FactSage 6.4 software package with FactPS and FTmisc database.The alloy and slag samples were characterized by X-ray diffraction(XRD),scanning electron microscopy(SEM),inductively coupled plasma atomic emission spectrometer(ICP-AES),X-ray fluorescence(XRF)and high-frequency infrared ray carbon sulfur analyzer.The result indicates that the sulfur in the alloy firstly exists in the form of liquid FeS,thereafter TiS(s)and eventually Ti2 S(s)during cooling.The sulfur is mainly distributed in the alloy,and only a small amount of sulfur remains in the slag.Moreover,it is noted that the sulfur in the alloy does not distribute homogeneously,and it exists in the form of solid solution phase,(Ti,Al,Fe)S.S content in the slag,the sulfur capacity of the slag and the sulfur distribution ratio(LS)all increase with the increment of CaO addition,while S content in alloys decreases.

Physical simulation of bubble refinement in bottom blowing process with mechanical agitation

In order to increase the contact area and promote the mass transfer process of gas and liquid,the process of the bubble refine-ment in a metallurgical reactor with mechanical agitation was studied by physical simulation.Based on the capillary number,a prediction equation for the bubble refinement was established.The effects of the gas flow rate,the stirring speed and thestirring depth on the bubble refinement in the reactor were discussed in detail.The distribution of the bubble diameter in thereactor was obtained under different conditions.The results show that when the stirring speed reaches 300 r/min,the bubblediamcter mainly distributes in the range of 1-2 mm.A higher gas flow rate may increase the number of bubbles in the meltand promote the bubble refinement process.The mechanism of bubble refinement under mechanical agitation was analyzed.and the results indicated that the stirring speed.,the blade area and the blade inclination are the main influencing factors.

Adsorption of Au(Ⅲ) ions on xanthated crosslinked chitosan resin in hydrochloric acid medium

Xanthated crosslinked chitosan(XCCS) resin prepared under microwave irradiation were used for adsorbing Au(Ⅲ) ions in hydrochloric acid medium.The influence of pH and temperature on the adsorption capacity of XCCS was investigated.The original XCCS and the loaded XCCS were characterized by scanning electron microscope(SEM) and X-ray diffraction(XRD),respectively.The results indicate that the XCCS has ability to adsorb Au(Ⅲ) ions and the maximum adsorption capacity of Au(Ⅲ) ions on XCCS is observed at pH 1 and 20℃.The data of batch adsorption tests are fitted to kinetic models and isotherm models,respectively.The kinetics of adsorption process is found to follow pseudo-second-order kinetic rate model,and equilibrium data agree very well with the Langmuir model.Thermodynamic calculation of the Au(Ⅲ) ions adsorption process indicates that the adsorption process is spontaneous and endothermic.

Phase transition of bastnaesite concentrate in calcification process

The phase transformation in calcification process was investigated by X-ray diffraction （XRD） and differential scanning calorimeter （DSC）, and the effect of calcification on the leaching rate of rare earth was analyzed. The results show that bastnaesite transforms into rare earth hydrate at the cal- cification temperature range of 225-300 ℃. However, this transition is verified to be an efficient reaction for the acti- vating bastnaesite when the temperature is higher than 200 ℃. The leaching rate of rare earth increases to 89.17 % for activating bastnaesite from 36.27 % for the bastnaesite, and it is the highest with calcification temperature of 250 ℃, which is consistent with the result of DSC analysis. The transition of rare earth oxyfluoride into RE（OH）3 is acceler- ated by the addition of NaOH according to the experiments of different calcification systems.

Oxygen content of high ferrotitanium prepared by thermite method with different melt separation temperatures

High ferrotitanium prepared directly by the thermite method has a disadvantageously high O content(≥10 wt%)because of the short slag-metal separation time.In this study,CaO and CaF2 are added to the melt to improve the basicity of the slag and melt separation under heat preservation is performed to strengthen slag-metal separation.The thermodynamics of the step-by-step reduction process of TiO2 in the Ti-Al-Fe-Si-O system whose composition is close to the alloy after melt separation were calculated.Samples of alloys and slags before and after melt separation were systematically analyzed.The result indicates that the reaction that TiO is reduced by Al to Ti is the limited step in the reduction process of TiO2.The O content of the alloys slightly decreases with temperature from 1873 to 2023 K,which agrees with the changes in the law of deoxidation limit.It is mainly attributed to the movement of chemical reactions in the alloy melt at different temperatures and slag-metal interfacial reaction.The addition of Al2 O3-CaO-CaF2 slag and high temperature promote the removal of Al2 O3 and titanium suboxides.The minimum contents of O and Al in the alloy reach 1.84 wt% and 3.26 wt%,respectively.

Numerical simulation of preparation of ultrafine cerium oxides using jet-flow pyrolysis

Ultrafine rare-earth oxides(REOs) are widely applied in all fields of daily life,but the conventional preparation methods are limited by a long procedure,low efficiency and severe environmental pollution.Our team has independently developed a jet pyrolysis reactor for the preparation of ultrafine cerium oxides,and this process has theoretical significance and practical application values.In this study,gas-solid pyrolysis reactions inside the jet-flow pyrolysis reactor were numerically simulated.We performed a coupling computation of the combustion,phase transformation and gas-solid reaction on Fluent and userdefined functions.We characterized the flows of different phases as well as the compositions and distributive laws of the reactants/products in the reactor.The gas-phase inlet velocity and dynamic pressure/additional pressure were related by a quadratic function.The velocity at the throat inlet changed the most,and the outlet velocity was very stable.The CeO2 concentrations were obviously stratified.This study enriches theories of jet-flow pyrolysis and theoretically underlies the optimization and popularization of self-developed pyrolysis reactors.

Novel synthesis of CuW composite reinforced with lamellar precipitates via aluminothermic reduction

The in situ synthesized reinforced phases in the matrix have the advantages of uniform dispersion and good interfacial bonding.Aiming at in situ synthesizing reinforced phases in CuW composite,a novel methodology for direct synthetization of CuW composite reinforced with lamellar precipitates by aluminothermic reduction is proposed,and CuW composites and their slags were systematically analyzed.The results indicate that,at temperatures of above 1800 K,the mole percentage of Al,copper oxides,tungsten oxide,and CuO·Al_(2)O_(3)increased rapidly with temperature increasing,which was not conducive to CuO and W0_(3)thermite reduction.

Numerical simulation:preparation of La_2O_3 in a jet pyrolysis reactor

Based on the technique for preparing La Cl3 via direct pyrolysis of rare earth chloride solution, a jet pyrolysis reactor was designed and the intra-reactor temperature and chemical reactions were numerically simulated using computational fluid dynamics(CFD) technique.The results show that the flow rate variation at the fuel inlet does not largely affect the temperature in the reactor, while the increase in external pressure at the material inlet rapidly decreases the average temperature, Venturi temperature, and outlet temperature. The CH4 and O2inside the reactor are combusted completely, and when the material inlet pressure is \90 Pa, the La Cl3 is fully pyrogenated. The contents of CO2, La2O3, and HCl fluctuate near the Venturi tube and finally stabilize. La2O3 content at the outlet is in a top-to-bottom gradient.

Self-propagating reaction mechanism of Mg–Ti O_(2)system in preparation process of titanium powder by multi-stage reduction

The novel method for the preparation of titanium powder by multi-stage reduction was proposed. The primary reduction adopted self-propagating high-temperature synthesis(SHS) mode. This paper focuses on the primary reduction process of Mg–TiO_(2) system under the condition of off-balance reaction. The effects of different material ratios,material arrangement methods and reaction initiation modes on the SHS reaction process of Mg–TiO_(2) system and its reaction mechanism were systematically studied. SHS mode was used to Mg–TiO_(2) system, and non-stoichiometric lowvalent titanium oxide intermediate including a-Ti(Ti2 O type) and Ti O was directly obtained(with oxygen content of13.93 wt%). SHS reaction initiated by local ignition is more sufficient than by overall heating method. Compared with the loose setting materials, the compacts can increase the effective contact interface of the reactants, and SHS reaction proceeds more sufficiently, which is favorable for obtaining lower oxygen content product. The adiabatic temperatures of the Mg–TiO_(2) system at different initial conditions were calculated according to the improved calculation method.When the initial temperature is 298 K, the adiabatic temperature of Mg–TiO_(2) system is between 1363 and 2067 K at different material ratios. Therefore, unreacted or partially excess Mg at the reaction front will diffuse into the unreacted region in gas or liquid form, thereby preheating the material and initiating further SHS reaction.

Effect of magnesium injection process on hot metal desulfurization

To solve the technical problems of hot metal desulfurization by injecting magnesium particulate, a new method of hot metal desulfurization by bottom-blowing magnesium vapor combined with mechanical agitation was put forward. The effects of three different desulfurization processes on the desulfurization efficiency were studied in view of thermodynamics and kinetics. It was found that the utilization efficiency of magnesium can reach 82.6% and desulfurization efficiency can reach 86.2% during the first 4 min using the method of magnesium vapor injection combined with mechanical agitation. The gasification of magnesium powder leads to significant splashing and magnesium losses in the process of magnesium powder injection, resulting in a low utilization efficiency of magnesium of 51.8% and a low desulfurization efficiency of 55.76%. Activation energy for a first-order kinetic relationship between magnesium powder and sulfur was measured from the experiments, which was 142.82 kJ/mol in the temperature range of 1573-1723 K. The activation energy of the reaction between magnesium vapor and sulfur was around 54.8-65.0 kJ/mol in the temperature range of 1573-1723 K, which indicates that the desulfurization with magnesium vapor proceeds relatively easier than the desulfurization with magnesium powder.

Process strengthening for electrochemical reduction of solid TiO_(2) to Ti in situ

In this paper,a new electrolysis device was presented with corundum crucible as an electrolytic cell in place of a graphite crucible,and in the corundum crucible a sleeve with a cathode pellet with a fluted base placed flat in it was adopted to separate the cathode and anode.The process of electrochemical reduction of solid TiO_(2) to Ti in situ was studied and characterized by the time-current curves and X-ray diffraction(XRD) patterns of the electrochemical reduction products.The influence of CaCl_(2)doping in the cathode and the electrolysis device structures on electrochemical reduction mechanisms and the process strengthening was systematically studied.The results show that the oxygen content in the obtained Ti is reduced to0.51% with a cathode pellet sintering temperature of1000 ℃,sample preparation pressure of 20 MPa and CaCl_(2) doping amount of 30%.Tiny holes are formed in the cathode pellet by CaCl_(2) doping in the electrochemical reduction process,which could increase the contact area between the electrolyte and cathode and improve the electrode reaction efficiency.The new electrolysis device could reduce the carbon content in the molten salt,cathode polarization and the electrode reaction overvoltage,inhibit the chances of secondary reactions,increase the contact area between the produced Ca and cathode and strengthen the thermal reduction of TiO_(2) by Ca.