Preparation of ultrafine rhenium powders by CVD hydrogen reduction of volatile rhenium oxides

A novel CVD process for the preparation of ultrafine rhenium powders was investigated using ammonium perrhenate as starting materials. In the process, volatile rhenium oxides, such as ReO4 and Re2O7, were vaporized under a controlled oxidizing atmosphere via the pyrolysis of ammonium perrhenate, and carried into reduction zone by carrier gas, and there reduced into rhenium powders by hydrogen gas. Thermodynamic calculations indicated that Re207 could be prevented from further decomposition through controlling the oxygen partial pressure higher than 10 1.248 Pa in the pyrolysis of ammonium perrhenate. This result was further validated via DSC-TGA analysis of ammonium perrhenate. The typical rhenium powders prepared by the CVD method proposed show irregular polyhedron morphology with particle size in the range of 100-800 nm and a Ds0 of 308 nm. The specific surface area and oxygen content were measured to be 4.37 m^2/g and 0.45%, respectively.

STUDY ON PREPARATION OF YBa_2Cu_3O_(7-x) ULTRAFINE POWDERS BY SOL-GEL PROCESS

The ultrafine powders of YBa2Cu3O7-x with the size of 100nm were synthesized by Sol-Gel process using cit-rate as complex and ammonium hydroxide to adjust pH of solu-tion. The process of Sol formation and Gel polymerization of YBa2Cu3O7-x in the Sol-Gel synthetic reaction has bee studied. The particle size ,pruity, sintering activity and superconducting properties of YBa2Cu3O7-x prepared by Sol-Gel method are better than by solid state reaction.

Preparation of ultrafine silver powders with controllable size and morphology

The ultrafine silver powders were prepared by liquid reduction method using Arabic gum as dispersant.The effects of different dispersants,pH values,and temperature on the morphology and particle size of silver powders were investigated.It is found that Arabic gum can better adsorb on silver particles via chemical adsorption,and it shows the best dispersive effect among all the selected dispersants.The particle size of silver powders can be finely tuned from 0.34 to 4.09μm by adjusting pH values,while the morphology of silver powders can be tuned by changing the temperature.The silver powders with high tap density higher than 4.0 g/cm3 were successfully prepared in a wide temperature range of 21.8-70°C.Especially,the tap density is higher than 5.0 g/cm3 when the temperature is optimized to be 50°C.The facile process and high silver concentration of this method make it a promising way to prepare high quality silver powders for electronic paste.

Effect of jet milling on micro-strain behavior and rupture behavior of agglomerates of ultrafine WC powders

The Williamson-Hall and uniaxial compression methods were used to study the variations of the micro-strain and stress-strain relations in WC powders after jet milling and ball milling, respectively. The rupture behavior of agglomerates in WC powders was investigated. Meanwhile, the as-obtained WC powders treated by different milling methods were used to fabricate WC-10%Co cemented carbides, followed by the performance assessment of cemented carbides. The results show that the micro-strain of the jet-milled WC powders decreases significantly compared with that of the ball-milled WC powders, and that the cemented carbides prepared by jet-milled WC powders exhibit excellent properties with a transverse-rupture strength of 4260 MPa, due to the elimination of agglomerates and the reduction of lattice strain.

Synthesis and Characterization of Gadolinium Doping M-type Hexagonal Barium Ferrite Ultrafine Powders

The hexagonal BaGd x Fe 12- x O 19 ( x =0.1～1.0) nano sized powders with M type structure were synthesized by the sol gel auto combustion high temperature synthesis method. The effects of pH of the solution, the molar ratio of nitrate/citric acid and the calcination temperature on the synthesis of the ferrites were investigated. The crystal structure, grain size, shape and magnetic properties were studied by means of XRD, TEM and vibrating sample magnetometer.The results show that under the conditions of pH 7.0 or so, mole ratio of citrate/nitrate (1～3) and calcination temperature of 850 ℃ for 1 h, M type BaGd x Fe 12- x O 19 ultrafine powders with a particle size of less than 100 nm can be obtained, and the coercive force reaches 430 kA·m -1 at x =1.0, which is far greater than that of barium ferrite (BaFe 12 O 19 ).

Preparation of ultrafine Co_3O_4 powders by continuous and controllable combustion synthesis

The continuously dynamic-controlled combustion synthesis （CDCCS） was developed based on the continuous fluidization and combustion synthesis technologies. CoC2O4·2H2O powders were transformed to Co3O4 in a gas-solid fluid bed unit designed and build independently, where the reactant of CoC2O4·2H2O powders and the reactant of air were poured and introduced from the top and the bottom of the bed at a certain rates respectively. The reagents met in the bed and ignited at a given low temperature, resulting in formation of Co3O4. The results show a significant difference in combustion wave models. In the case of CDCCS, there was an immobile combustion wave, floating in the combustion zone located in the middle of the bed, instead of propagating of the combustion wave. The temperature of the combustion wave can be controlled by adjusting the flow rate of carrier gas. The resultant Co3O4 powders （diameter size ≤0.8 μm） have a narrow particle size distribution and spherical or quasi-spherical shape. This novel technique has many advantages, such as continuation, efficiency, energy conservation and environmental friendly and has been used in mass production.

Particle Size Distribution,Powder Agglomerates and Their Effects on Sinterability of Ultrafine Alumina Powders

An intensive study of the particle size distribution of four commercial ultrafine alumina powders to obtain information about the powder agglomeration and relate them to the compactibility and the sinterability has been made.

Preparation and Characterization of Pb(Zr_(0.52)Ti_ (0.48))O_3 Ultrafine Powders by a Sol-gel Combined with Combustion Process

A simple and rapid process for synthesizing lead zirconate titanate,Pb（Zr0.52Ti0.48）O3（PZT）,ferroclectric powders was developed.This process,combining the sol-gel and combustion process.offers several advantages over conventional methods.including rapid solution synthesis,use of commercially available materials lower synthesis temperature and ease of obtaining ultrafine powders.The precursor solution for synthesizing powders was prepared from lead nitrate.zireonium nitrate.titanium oxynitrate,citric acid and deionized water.The precarsor was investigated by DSC-TG,and the PZT powders were investigated by powder-XRD,IR spectra and TEM.XRD analysis shous that the powders possess a single phase perovskite type structure,no pyrochlore phase exists.and TEM image shows that the grain size of the powders is about 40nm.

PREPARATION OF NANOSIZED METAL-OXIDE ULTRAFINE POWDERS BY ATOMIZING-COMBUSTION TECHNIQUE

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Particle Sizes and Antibacterial Activity of Radix Astragalus and Radix Isatidis Ultrafine Powders

Using 9200 laser particle size analyzer and KYKY-2800 scanning electron microscope, particle sizes and cellular morphology of Radix Astragalus and Radix Isatidis ultrafine powders were observed. According to the results, the particle size of 89. 1 % of Radix Astragalus ultrafine powders ranged from 1.729 [xm to 44.938 ｜xm, Z ）50 =4.368 ｜xm; the particle size of 93.411% of Radix Isatidis ultrafine powders ranged from 1.510 [xm to 44.938 ｜xm, Z ）50 = 8 .7 2 6 [xm. Radix As-tragalus and Radix Isatidis ultrafine powders were pulverized completely without intact cellular morphology. The antibacterial activity of Radix Astragalus and Radix Isatidis ultrafine powders against chicken-derived E. coli （078） was investigated. The results indicated that Radix Astragalus and Radix Isatidis ultrafine powders exhibited higher antibacterial activity against chicken-derived E. coli （078 ） compared with the corresponding coarse powders. This study laid a solid foundation for the development and application of Chinese medicine ultrafine powder preparations.

FORMATION LAW OF PHASES IN ULTRAFINE POWDERS OF Al-Cu ALLOY PREPARED BY GAS EVAPORATION PROCESS

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PREPARATION OF ULTRAFINE ALUMINA POWDERS BY ALUMINUM ISOPROPOXIDE

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STUDY ON PREPARATION OF CERAMIC MATRIX COMPOSITE OF WC-Co ULTRAFINE POWDERS

The W -Co compound precursor powders with an average particle sife of 60 nm were prepared by the chemical coprecipitation as the raw materials of Na2WO1 and CoCl2 and as the reagents of HCI and NH3 ?H2O. After re-ducing and carburizing the precursor powders by hydrogen gas and CO-CO 2 mixture gas. the WC-Co composite povvders ivith an average particle size of 0. 18/wi can be obtained. The purity and particle size of powders -were analysed by XRD and TEM. respectively. Meanwhile, the key factors to influ-ence the reducing and carburizing process of powders were also studied.

Investigation of Fe-Ni-B and Fe-Cr-B Ultrafine Amorphous Alloy Powders Prepared by Chemical Reduction

Ultrafine amorphous alloy powders of spherical shape with diameters from 10 to 50nm for Fe-Ni-B and Fe-Cr-B were prepared by chemical reduction. The amorphous structure of two powders was identified by X-ray diffraction. The B concentrations for the two alloy systems did not change dramatically, as the preparation condition changed. An oxide film covered up the powders. The maximum magnetization decreased as increasing the content of Ni or Cr.

Synthesis and characterization of Nd doped M-type hexagonal barium ferrite ultrafine powders

The hexagonal BaNd x Fe12?x O19(x=0.1?1.0) fine powders with M-type structure were synthesized by sol-gel auto-combustion high-temperature synthesis method. The structure of powders, gels’ combustion and magnetic properties of powders were respectively studied by means of X-ray diffractometer (XRD), differential thermal analysis-thermogravimetric analysis (DTA-TG) and vibrating sample magnetometer (VSM). The powders before and after combustion and calcination at 450–850 °C with different mole ratio of Nd to Ba (0.1–1.0) were compared in terms of XRD. In addition, the effects of different synthesis conditions on magnetic properties of powders were also discussed. The results show that at pH 7.0 or so, mole ratio of citrate to nitrate (1–3) and calcination temperature of 850 °C for 1 h, M-type BaNd x Fe12?x O19(x=0.1?1.0) fine powders can be obtained, and the coercive force reaches 436880 A·m?1 at x=1, which is far greater than that of barium permanent ferrite (BaFe12O19).

Preparation of Ultrafine Si Powders from SiH_4 by Laser-induced Gas Phase Reaction

High quality ultrafine Si powders have been synthesized from SiH4 by laser induced gas phase reaction. The powders prduced under different synthesis conditions have mean particle size of 10-120nm in diam. with narrow particle size distribution, and free of hard agglomerates.The powders are polycrystalline with the ratio of mean grain to particle diameter being between 0.3-0.7. The size of the powder increases with increasing laser power and reaction pressure,but decreases with increasing silane gas flow rate and the addition of Ar diluent. Grain sizes drop distinctly with the rise of the addition of Ar gas and laser power, but change little with the gas flow rate and reaction temperature. The formation of Si particles under different synthesis conditions is discussed

Adsorption of phenol from water by ultrafine coal powders

Seven Shenfu coal powders different in particle size obtained by sieving and ball milling were used to probe their adsorption properties to phenol from water. The results show that the kinetics of phenol on coal powders follow the second-order adsorption kinetic model well. Adsorption processes are governed by film diffusion and the kinetic parameters and the effective diffusion coefficients were calculated through plotting. Adsorption capacities to phenol increase exponentially with decreasing of diameter of coal powders. The phenol adsorption equilibrium for coal powder with d50 of 9.30 μm can be described in terms of Freundlich isotherm, while for ultrafine coal powders with d50 of 4.28 and 4.82 μm fit Langmuir isotherm well.

Agglomeration Control of Ultrafine Y_2O_3-ZrO_2 and (MgO, Y_2O_3)-ZrO_2 Powders Synthesized by Coprecipitation Process

Chemical coprecipitation was used to produce ultrafine and easily sinterable Y2O3-stabilized and （Y2O3,MgO）-stabilized ZrO2 powders. Six precipitation processes for preparation of ZrO2-based ultrafine powders were designed separately, meanwhile different techniques used to control the agglomeration formation were proposed. By means of TEM, SEM, Raman spectroscopy and IR spectroscopy, the mechanisms of agglomeration control in the precipitation processes and post-precipitation and drying process were investigated. The experimental results show that adding appropriate anion surface active agents （such as PAA1460） or polymer （PEG1540 matching with PEG200） in aqueous solution systems during precipitation processes could reinforce charge effect and location effect for gel particles interface. Adding wetting agents to wet gels washing with distilled water during drying process could change interface structure of gel particles and decrease surface tension between gel particles. The agglomeration control in the precipitation, post-precipitation and drying processes had remarkable influence on the characteristics of powders. By adding various macromolecules in the processes, the agglomeration state could be controlled efficiently, and the characteristics of powders were improved.

DEPENDENCE OF SINTERABILITY ON STATE OF AGGLOMERATION OF ULTRAFINE ZrO_2，（Y_2O_3） POWDERS

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Characterization, preparation, and reuse of metallic powders for laser powder bed fusion: a review

Laser powder bed fusion(L-PBF) has attracted significant attention in both the industry and academic fields since its inception, providing unprecedented advantages to fabricate complex-shaped metallic components. The printing quality and performance of L-PBF alloys are infuenced by numerous variables consisting of feedstock powders, manufacturing process,and post-treatment. As the starting materials, metallic powders play a critical role in infuencing the fabrication cost, printing consistency, and properties. Given their deterministic roles, the present review aims to retrospect the recent progress on metallic powders for L-PBF including characterization, preparation, and reuse. The powder characterization mainly serves for printing consistency while powder preparation and reuse are introduced to reduce the fabrication costs.Various powder characterization and preparation methods are presented in the beginning by analyzing the measurement principles, advantages, and limitations. Subsequently, the effect of powder reuse on the powder characteristics and mechanical performance of L-PBF parts is analyzed, focusing on steels, nickel-based superalloys, titanium and titanium alloys, and aluminum alloys. The evolution trends of powders and L-PBF parts vary depending on specific alloy systems, which makes the proposal of a unified reuse protocol infeasible. Finally,perspectives are presented to cater to the increased applications of L-PBF technologies for future investigations. The present state-of-the-art work can pave the way for the broad industrial applications of L-PBF by enhancing printing consistency and reducing the total costs from the perspective of powders.