Interface,lattice strain and dislocation density of SiC_p/Al composite consolidated by equal channel angular pressing and torsion

Powder mixture of pure A1 and oxidized SiC was consolidated into 10% （mass fraction） SiCp/AI composites at 523 K by equal channel angular pressing and torsion （ECAP-T）. The interfacial bonding of the composites was characterized by transmission electron microscopy （TEM） and high resolution transmission electron microscopy （HRTEM）. The selected area electron diffraction （SAED） for the interface was investigated. The elements at the interface were scanned by energy dispersive spectroscopy （EDS） and the EDS mapping was also obtained. X-ray diffraction （XRD） analysis was carried out for the composites fabricated by 1 pass, 2 passes and 4 passes ECAP-T. According to the XRD analysis, the influences of ECAP-T pass on the Bragg angle and interplanar spacing for AI crystalline planes were studied. The results show that after ECAP-T, the interface between A1 and SiC within the composites is a belt of amorphous SiO2 containing a trace of A1, Si and C which diffused from the matrix and the reinforcement. With the growing ECAP-T pass, the Bragg angle decreases and interplanar spacing increases for A1 crystalline planes, due to the accumulated lattice strain. The increasing lattice strain of A1 grains also boosts the density of the dislocation within A1 grains.

Dislocation density model and microstructure of 7A85 aluminum alloy during thermal deformation

The microstructure evolution of 7A85 aluminum alloy at the conditions of strain rate(0.001−1 s^(−1))and deformation temperature(250−450°C)was studied by optical microscopy(OM)and electron back scattering diffraction(EBSD).Based on the K-M dislocation density model,a two-stage K-M dislocation density model of 7A85 aluminum alloy was established.The results reveal that dynamic recovery(DRV)and dynamic recrystallization(DRX)are the main mechanisms of microstructure evolution during thermal deformation of 7A85 aluminum alloy.350−400°C is the transformation zone from dynamic recovery to dynamic recrystallization.At low temperature(≤350°C),DRV is the main mechanism,while DRX mostly occurs at high temperature(≥400°C).At this point,the sensitivity of microstructure evolution to temperature is relatively high.As the temperature increased,the average misorientation angle(θˉ_(c))increased significantly,ranging from 0.93°to 7.13°.Meanwhile,the f_(LAGBs) decreased with the highest decrease of 24%.

Evaluation of threading dislocation density of strained Ge epitaxial layer by high resolution x-ray diffraction

The analysis of threading dislocation density （TDD） in Ge-on-Si layer is critical for developing lasers, light emitting diodes （LEDs）, photodetectors （PDs）, modulators, waveguides, metal oxide semiconductor field effect transistors （MOSFETs）, and also the integration of Si-based monolithic photonics. The TDD of Ge epitaxial layer is analyzed by etching or transmission electron microscope （TEM）. However, high-resolution x-ray diffraction （HR-XRD） rocking curve provides an optional method to analyze the TDD in Ge layer. The theory model of TDD measurement from rocking curves was first used in zinc-blende semiconductors. In this paper, this method is extended to the case of strained Ge-on-Si layers. The HR-XRD 2θ/ω scan is measured and Ge （004） single crystal rocking curve is utilized to calculate the TDD in strained Ge epitaxial layer. The rocking curve full width at half maximum （FWHM） broadening by incident beam divergence of the instrument, crystal size, and curvature of the crystal specimen is subtracted. The TDDs of samples A and B are calculated to be 1.41108 cm-2 and 6.47108 cm-2, respectively. In addition, we believe the TDDs calculated by this method to be the averaged dislocation density in the Ge epitaxial layer.

Microstructure, Dislocation Density and Thermal Expansion Behavior Using Thermo Elastic Models of Zircon Sand Reinforced as Cast ZA-27 Composites

In the present work stir casting route is used to fabricate the ZA27 Metal matrix composites containing 3 wt%, 6 wt%, 9 wt%, and 12 wt%. Zircon sand particulates of size 100 mesh. Microstructure studies using Optical Microscopy, SEM-EDAX are carried out to ascertain the distribution and morphology of particulates in the composites. Effect of zircon sand as reinforcement on bulk density, porosity, of the fabricated composites is studied. SEM studies are carried out to understand the behavior of as-cast ZA27 alloy reinforced with zircon sand. The dislocation density of the fabricated composite affects the strength of the composites and depends on the strain due to thermal mismatch and is found to increase with increase in weight% of zircon sand. However, it does not consider casting defects of voids/clustering observed in micrographs of the fabricated composite. Porosity in composites does not have influence on Coefficient of thermal expansion (CTE) of the ZA27 composites studied using thermoelastic models like Kerner and turner model and rule of mixtures of composite.

High density dislocations enhance creep ageing response and mechanical properties in 2195 alloy sheet

The creep strain of conventionally treated 2195 alloy is very low,increasing the difficulty of manufacturing Al-Cu-Li alloy sheet parts by creep age forming.Therefore,finding a solution to improve the creep formability of Al-Cu-Li alloy is vital.A thorough comparison of the effects of cryo-deformation and ambient temperature large pre-deformation(LPD)on the creep ageing response in the 2195 alloy sheet at 160℃with different stresses has been made.The evolution of dislocations and precipitates during creep ageing of LPD alloys are revealed by X-ray diffraction and transmission electron microscopy.High-quality 2195 alloy sheet largely pre-deformed by 80%without edge-cracking is obtained by cryo-rolling at liquid nitrogen temperature,while severe edge-cracking occurs during room temperature rolling.The creep formability and strength of the 2195 alloy are both enhanced by introducing pre-existing dislocations with a density over 1.4×10^(15)m^(−2).At 160℃and 150 MPa,creep strain and creep-aged strength generally increases by 4−6 times and 30−50 MPa in the LPD sample,respectively,compared to conventional T3 alloy counterpart.The elongation of creep-aged LPD sample is low but remains relevant for application.The high-density dislocations,though existing in the form of dislocation tangles,promote the formation of refined T1 precipitates with a uniform dispersion.

Anomalous response to creep deformation from dislocation density during electrically assisted creep aging

Adding numerous dislocations into metallic materials before the forming stage significantly enhances their deformability.However,this beneficial effect of dislocation defects may not have a simple monotonic relationship with increased dislocation density during electroplastic deformation.This is due to the complex interactions among the drifting electrons,dislocations and solute atoms.This study explores the effect of diverse initial dislocation densities on creep deformation during electrically aided creep aging of an aluminum-lithium alloy.Surprisingly,we discovered a threshold value for the dislocation density that affects electroplastic creep,i.e.,an enhanced effect from dislocations weakens when exceeding this density threshold(an anomalous response to creep).Microstructural data also reveal that such an anomalous response originates mainly from differences in various dislocation density-tailored configurations,which can influence the dislocation motions and precipitation kinetics of the strengthening T1precipitates under the same action of pulsed currents.This study provides important insights into the dislocation density-mediated electroplastic creep of an aluminum-lithium alloy.

Dislocation density-me diate d creep ageing behavior of an Al-Cu-Li alloy

Creep aging is well-known to be a time-dependent,coupled process of deformation and precipitation strengthening for age-hardening alloys.Its existing mechanisms are mainly attributed to those interac-tions between atomic diffusion and dislocation motion.However,an understanding of the relationship between dislocation density and a special multistage creep behavior,i.e.,double steady creep feature,is still far limited.Here we investigate the effect of various dislocation density levels on such an abnormal multistage creep of an Al-Cu-Li alloy.We find that the increased dislocation densities enable an apparent time decrease(from 6.2 h to 0.8 h)of their first steadyⅡ-stage.The yield strength of post-aged sam-ples increases from 425.0 MPa to 580.0 MPa while the corresponding elongation decreases from 12.3%to 7.3%for the creep-aged samples#1 to#4.Microstructural results also reveal that a great difference in dislocation configuration,tailored by various density levels,results in varying creep processes of theⅡ-stage.This stage is closely related to the nucleation and early growth of T_(1)precipitates.Their number densities(maximum:2.9×10^(19)m^(-3))and the average length(maximum:21.3 nm)of T_(1)precipitates are much smaller than those of the stable peak-aged T_(1)phases,suggesting that creepⅡ-stage of all three creep-aged samples is dominant by the nucleation and initial growth of those T_(1)precipitates.This study provides valuable insights into the dislocation density-mediated creep deformation of an Al-Cu-Li alloy.

Enhancing strength-ductility synergy in a Mg-Gd-Y-Zr alloy at sub-zero temperatures via high dislocation density and shearable precipitates

The strength-ductility trade-offdilemma is hard to be evaded in high-strength Mg alloys at sub-zero temperatures,especially in the Mg alloys containing a high volume fraction of precipitates.In this paper,we report an enhanced strength-ductility synergy at sub-zero temperatures in an aged Mg-7.37Gd-3.1Y-0.27Zr alloy.The tensile stress-strain curves at room temperature(RT),−70℃ and−196℃ show that the strength increases monotonically with decreasing temperature,but the elongation increases first from RT to−70℃ then declines from−70℃ to−196℃.After systematic investigation of the microstructure evolutions at different deformation temperatures via synchrotron X-ray diffraction,electron backscattered diffraction(EBSD)and transmission electron microscopy(TEM),it is found that a high dislocation density with sufficient<c+a>dislocations promotes good tensile ductility at−70℃,which is attributed to the minimized critical resolved shear stress(CRSS)ratio of non-basal<c+a>to basaldislocations.In ad-dition,more shearable precipitates can further improve the ductility via lengthening the mean free path of dislocation glide.The present work demonstrates that an excellent strength-ductility synergy at sub-zero temperatures can be achieved by introducing a high dislocation density and shearable precipitates in high-strength Mg alloys.

The combined influence of grain size distribution and dislocation density on hardness of interstitial free steel

Understanding the relationship between microstructure features and mechanical properties is of great significance for the improvement and specific adjustment of steel properties.The relationship between mean grain size and yield strength is established by the well-known Hall-Petch equation.But due to the complexity of the grain configuration within materials,considering only the mean value is unlikely to give a complete representation of the mechanical behavior.The classical Taylor equation is often used to account for the effect of dislocation density,but not thoroughly tested in combination with grain size influence.In the present study,systematic heat treatment routes and cold rolling followed by annealing are designed for interstitial free(IF)steel to achieve ferritic microstructures that not only vary in mean grain size,but also in grain size distribution and in dislocation density,a combination that is rarely studied in the literature.Optical microscopy is applied to determine the grain size distribution.The dislocation density is determined through XRD measurements.The hardness is analyzed on its relation with the mean grain size,as well as with the grain size distribution and the dislocation density.With the help of the variable selection tool LASSO,it is shown that dislocation density,mean grain size and kurtosis of grain size distribution are the three features which most strongly affect hardness of IF steel.

Microstructural evolution,dislocation density and tensile properties of Al–6.5Si–2.1Cu–0.35Mg alloy produced by different casting processes

Al–Si–Cu–Mg foundry alloys are used in casting process technologies.However,their strength properties remain low due to their microstructural characteristics and porosity.In this work,the microstructural characteristics,dislocation densities,and mechanical properties of Al–Si–Cu–Mg cast alloys prepared through different casting methods were studied experimentally.Four casting processes,namely,gravity casting(GC),rheocasting(RC),thixoforming(Thixo),and Thixo with heat treatment,were used.The GC and RC samples had mainly dendriticα-Al phase microstructures and exhibited coarse Si particles and intermetallic compounds in their interdendritic regions.By contrast,the Thixo and heat-treated Thixo(HT-Thixo)samples exhibited microstructural refinement with uniformly distributedα-Al globules,fine fibrous Si particles,and fragmented intermetallic compounds amongα-Al globules.The accumulation of dislocation densities increased in the Thixo sample as the strain was increased due to plastic deformation.Furthermore,the ultimate tensile strength and yield strength of the HT-Thixo sample increased by 87%and 63%,respectively,relative to those of the GC sample.The cleavage fracture displayed by the GC and RC samples led to brittle failure.Meanwhile,the Thixo and HT-Thixo samples presented dimple-based ductile fracture.

Relationship between Dislocation Density in P91 Steel and Its Nonlinear Ultrasonic Parameter

P91 steel is an important bearing material used in nuclear power plants. The study of its mechanical degradation behavior is important for ensuring safe operation. The relationship between the dislocation density of P91 steel under different strains and the corresponding nonlinear ultrasonic parameter β was studied. The dislocation density of strained samples was estimated by X-ray diffraction. Nonlinear ultrasonic testing was conducted to evaluate β, showing that this value increased with increasing dislocation density induced by different tensile elongations. It was shown that the ultrasonic secondharmonic generation technique can effectively evaluate the degradation behavior of metallic materials, and the prediction of the residual life of bearing parts in service can be made based on β and the dislocation density.

An iterative blending integrating grinding force model considering grain size and dislocation density evolution

The dynamic force load in grinding process is considered as a crucial factor affecting the quality of parts,and a better understanding of the mechanism of force generation is conducive to revealing the evolution of material microstructure more precisely.In this study,an iterative blending integrating grinding force model that comprehensively considers the impact of grain size and dislocation density evolution of the material is proposed.According to the grinding kinematics,the interaction of grit-workpiece is divided into rubbing,plowing,and chip formation stages in each grinding zone.On this basis,the evolution of material microstructure in the current chip formation stage will affect the rubbing force in the next grinding arc through flow stresses,which in turn will influence the total grinding force.Therefore,the flow stress models in rubbing and chip formation stages are firstly established,and then the dislocation density prediction model is established experimentally based on the characteristics of grain size.The effects of the evolution of grain size and dislocation density on the grinding forces during the grinding process are studied by means of iterative cycles.The results indicate that the implementation of an iterative blending scheme is instrumental in obtaining a higher accurate prediction of the grinding force and a deeper insight of the influence mechanisms of materials microstructure on grinding process.

Temperature dependence of LiNbO3 dislocation density in the near-surface layer

Density of dislocations in the near-surface layer was investigated in X-cut LiNbO_(3) depending on thermal annealing in the temperature range of 400℃–600℃.A dynamic model of randomly distributed dislocations has been developed for LiNbO_(3) by using X-ray diffraction.The experimental results showed that the dislocation density of the near-surface layer reached the minimum at the thermal annealing temperature of 500℃,with the analysis being performed when wet selective etching and X-ray diffraction methods were used.We concluded that homogenization annealing is an effective technique to improve the quality of photonic circuits based on LiNbO_(3).The results obtained are important for optical waveguides,LiNbO_(3)-on-insulator-based micro-photonic devices,electro-optical modulators,sensors,etc.

Dislocation characteristics and dynamic recrystallization in hot deformed AM30 and AZ31 alloys

Zn addition to Mg alloys activates non-basal slip or twinning with solute softening effects.On the other hand,the effects of the Zn solute on the macroscopic dislocation behavior and dynamic recrystallization are not completely understood.Moreover,it is unclear ifslip can be affected by changes in the c/a ratio of solute atoms.This study was conducted to understand the solute strengthening of Zn addition and its effects on the dislocation characteristics and dynamic recrystallization.A hot torsion test was performed on both AM30 and AZ31 alloys up to a high strain to investigate the Zn solute effect on the dislocation characteristics and dynamic recrystallization.The dislocation components of the hot torsioned alloys were evaluated by X-ray line profile analysis and electron backscatter diffraction.The results showed that the Zn solutes slightly accelerate strain accumulation at the initial stages of hot deformation,which accelerated recrystallization at high strain.The dislocation characteristics were changed dynamically by Zn addition:fortified-type slip,dislocation arrangement and strain anisotropy parameters.The most important point was that the dislocation characteristics were changed dramatically at the critical strain for recrystallization and high strain regions.The addition of Zn also acted greatly in these strain areas.This indicates that the rapid formation of-type slip at the serrated grain boundaries occurs at the initiation of dynamic recrystallization and the increase in the grain triple junction because grain refinement has a great influence on the dislocation characteristics at high strain.

Effect of dislocation structure evolution on low-angle grain boundary formation in 7050 aluminum alloy during aging

The effect of dislocation structure evolution on low-angle grain boundary formation in 7050 aluminum alloy during aging was studied by using optical microscopy, transmission electron microscopy, and electron backscatter diffraction analysis of misorientation angle distribution, cumulative misorientation and geometrically necessary dislocation （GND） density. Experimental results indicate that coarse spindle-shaped grains with the dimension of 200 μm- 80 μm separate into fine equiaxed grains of 20μm in size as a result of newborn low-angle grain boundaries formed during the aging process. More specifically, the dislocation arrays, which are rearranged and formed due to scattered dislocations during earlier quenching, transform into low-angle grain boundaries with aging time. The relative frequency of 3°-5° low-angle grain boundaries increases to over 30%. The GND density, which describes low-angle grain boundaries with the misorientation angle under 3°, tends to decrease during initial aging. The inhomogeneous distribution of GNDs is affected by grain orientation. A decrease in GND density mainly occurs from 1.83 × 10^13 to 4.40 × 10^11 m^-2 in grains with 〈111〉 fiber texture. This is consistent with a decrease of unit cumulative misorientation. Precipitation on grain boundaries and the formation of a precipitation free zone （PFZ） are facilitated due to the eroding activity of the Graft etchant. Consequently, low-angle grain boundaries could be readily viewed by optical microscopy due to an increase in their electric potential difference.

The effect of dislocations on the thermodynamic properties of Ta single crystal under high pressure by molecular dynamics simulation

The thermodynamic properties of Ta metal under high pressure are studied by molecular dynamics simulation. For dislocation-free Ta crystal, all the thermodynamic properties considered are in good agreement with the results from exper- iments or higher level calculations. If dislocations are included in the Ta crystal, it is found that as the dislocation density increases, the hydrostatic pressure at the phase transition point of bcc-＋hcp and hcp--＋fcc decreases, while the Hugoniot temperature increases. Meanwhile, the impact pressure at the elastic-plastic transition point is found to depend on the crys- tallographic orientation of the pressure. As the dislocation density increases, the pressure of the elastic-plastic transition point decreases rapidly at the initial stage, then gradually decreases with the increase of the dislocation density.

A simple model for diffusion-induced dislocations during the lithiation of crystalline materials

Assuming that the lithiation reaction occurs randomly in individual small particles in the vicinity of the reaction front, a simple model of diffusion- induced dislocations was developed. The diffusion-induced dislocations are con- trolled by the misfit strain created by the diffusion of solute atoms or the phase transformation in the vicinity of the reaction front. The dislocation density is proportional to the total surface area of the ＂lithiated particle＂ and inversely pro- portional to the particle volume. The diffusion-induced dislocations relieve the diffusion-induced stresses.

Effect of Mo and ZrO_(2)nanoparticles addition on interfacial properties and shear strength of Sn58Bi/Cu solder joint

The influence of Mo and ZrO_(2)nanoparticles addition on the interfacial properties and shear strength of Sn58Bi solder joint was investigated.The interfacial microstructures of Sn58Bi/Cu,Sn58Bi+Mo/Cu and Sn58Bi+ZrO_(2)/Cu solder joints were analysed using a scanning electron microscope(SEM)coupled with energy dispersive X-ray(EDX)and the X-ray diffraction(XRD).Intermetallic compounds(IMCs)of MoSn_(2)are detected in the Sn58Bi+Mo/Cu solder joint,while SnZr,Zr_(5)Sn_(3),ZrCu and ZrSn_(2)are detected in Sn58Bi+ZrO_(2)/Cu solder joint.IMC layers for both composite solders comprise of Cu_(6)Sn_(5) and Cu_(3)Sn.The SEM images of these layers were used to measure the IMC layer’s thickness.The average IMC layer’s thickness is 1.4431μm for Sn58Bi+Mo/Cu and 0.9112μm for Sn58Bi+ZrO_(2)/Cu solder joints.Shear strength of the solder joints was investigated via the single shear lap test method.The average maximum load and shear stress of the Sn58Bi+Mo/Cu and Sn58Bi+ZrO_(2)/Cu solder joints are increased by 33%and 69%,respectively,as compared to those of the Sn58Bi/Cu solder joint.By comparing both composite solder joints,the latter prevails better as adding smaller sized ZrO_(2)nanoparticles improves the interfacial properties granting a stronger solder joint.

In-situ study of the microstructure evolution during tension of a Mg-Y-Zn-Al alloy processed by rapidly solidified ribbon consolidation technique

Mg-Y-Zn-Al alloys processed by rapidly solidified ribbon consolidation(RSRC)technique exhibit an exceptional mechanical performance indicating promising application potential.This material has a bimodal microstructure consisting of fine recrystallized and coarse non-recrystallized grains with solute-rich stacking faults forming cluster arranged layers(CALs)and nanoplates(CANaPs),or complete long period stacking ordered(LPSO)phase.In order to reveal the deformation mechanisms,in-situ synchrotron X-ray diffraction line profile analysis was employed for a detailed study of the dislocation arrangement created during tension in Mg-0.9%Zn-2.05%Y-0.15%Al(at%)alloy.For uncovering the effect of the initial microstructure on the mechanical performance,additional samples were obtained by annealing of the as-consolidated specimen at 300 and 400℃ for 2 h.The heat treatment at 300℃ had no significant effect on the initial microstructure,its evolution during tension and,thus,the overall deformation behavior under tensile loading.On the other hand,annealing at 400℃ resulted in a significant increase of the recrystallized grains fraction and a decrease of the dislocation density,leading to only minor degradation of the mechanical strength.The maximum dislocation density at the failure of the samples corresponding to the plastic strain of 10-25% was estimated to be about 16-20×10^(14)m^(-2).The diffraction profile analysis indicated that most dislocations formed during tension were of non-basal and pyramidal types,what was also in agreement with the Schmid factor values revealed independently from orientation maps.It was also shown that the dislocation-induced Taylor hardening was much lower below the plastic strain of 3% than above this value,which was explained by a model of the interaction between prismatic dislocations and CANaPs/LPSO plates.

Simulated and experimental investigation on discontinuous dynamic recrystallization of a near-α TA15 titanium alloy during isothermal hot compression in βsingle-phase field

A cellular automaton（CA） modeling of discontinuous dynamic recrystallization（DDRX） of a near-α Ti-6Al-2Zr-1Mo-1V（TA15） isothermally compressed in the β single phase field was presented.In the CA model,nucleation of the β-DDRX and the growth of recrystallized grains（re-grains） were considered and visibly simulated by the CA model.The driving force of re-grain growth was provided by dislocation density accumulating around the grain boundaries.To verify the CA model,the predicted flow stress by the CA model was compared with the experimental data.The comparison showed that the average relative errors were10.2%,10.1%and 6%,respectively,at 1.0,0.1 and 0.01 s^-1 of 1020 ℃,and were 10.2%,11.35%and 7.5%,respectively,at 1.0,0.1and 0.01 s^-1 of 1050 ℃.The CA model was further applied to predicting the average growth rate,average re-grain size and recrystallization kinetics.The simulated results showed that the average growth rate increases with the increasing strain rate or temperature,while the re-grain size increases with the decreasing strain rate;the volume fraction of recrystallization decreases with the increasing strain rate or decreasing temperature.