The compaction characteristics of gravelly soil are affected by gravel hardness.To investigate the evolution and influencing mechanism of different gravel hardness on the compaction characteristics of gravelly soil,he...The compaction characteristics of gravelly soil are affected by gravel hardness.To investigate the evolution and influencing mechanism of different gravel hardness on the compaction characteristics of gravelly soil,heavy compaction tests and crushing tests were conducted on gravelly soils with gravels originated from hard,soft and extremely soft rocks.According to orthogonal experiments and variance analysis,it was found that hardness has a significant impact on the maximum dry density of gravelly soil,followed by gravel content,and lastly,moisture content.For gravel compositions with an average saturated uniaxial compressive strength less than 60 MPa,the order of compacted maximum dry density is soft gravels>hard gravels>extremely soft gravels.Each type of gravelly soil has a threshold for gravel content,with 60%for hard and soft gravels and 50%for extremely soft gravels.Beyond these thresholds,the compacted dry density decreases significantly.There is a certain interaction between hardness,gravel content,and moisture content.Higher hardness increases the influence of gravel content,whereas lower hardness increases the influence of moisture content.Gravelly soils with the coarse aggregate(CA)between 0.7 and 0.8 typically achieve higher dry densities after compaction.In addition,the prediction equations for the particle breakage rate and CA ratio in the Bailey method were proposed to estimate the compaction performance of gravelly soil preliminarily.The results further revealed the compaction mechanism of different gravelly soils and can provide reference for subgrade filling construction.展开更多
A hybrid approach combining machine learning and microstructure analysis was proposed to investigate the relationship between microstructure and hardness of AA2099 Al−Li alloy through nano-indentation,X-ray diffractio...A hybrid approach combining machine learning and microstructure analysis was proposed to investigate the relationship between microstructure and hardness of AA2099 Al−Li alloy through nano-indentation,X-ray diffraction(XRD)and electron backscatter diffraction(EBSD)technologies.Random forest regression(RFR)model was employed to predict hardness based on microstructural features and uncover influential factors and their rankings.The results show that the increased hardness correlates with a smaller distance from indentation to grain boundary(D_(dis))or a shorter minimum grain axis(D_(min)),a lower Schmidt factor in friction stir weld direction(SF_(FD)),and higher sine values of the angle between{111}slip plane and surface(sinθ_(min)).D_(dis) and D_(min) emerge as pivotal determinants in hardness prediction.High-angle grain boundaries imped dislocation slip,thereby increasing hardness.Crystallographic orientation also significantly influences hardness,especially in the presence of T_(1) phases along{111}Al habit planes.This effect is attributable to the variation in encountered T_(1) variants during indenter loading.Consequently,the importance ranking of microstructural features shifts depending on T_(1) phase abundance:in samples with limited T_(1) phases,D_(dis) or D_(min)>SF_(FD)>sinθ_(min),while in samples with abundant T_(1) phases,D_(dis) or D_(min)>sinθ_(min)>SF_(FD).展开更多
This research investigates the relationship between hardness and microstructure obtained through SEM-EDS analysis of palm oil waste-based biocoke.The mechanical qualities and chemical composition of biocoke are being ...This research investigates the relationship between hardness and microstructure obtained through SEM-EDS analysis of palm oil waste-based biocoke.The mechanical qualities and chemical composition of biocoke are being studied concerning the influence of temperature conditions.The manufacturing temperature of biocoke may vary between 150℃ and 190℃.Utilizing SEM-EDS,we were able to characterize the microstructure and analyze the elemental composition,while the Hardness Shore D approach was used for the most complex materials.These results highlight the possibility of optimizing production temperature to produce biocoke with better mechanical performance.They show a positive correlation between biocoke hardness and structured carbon content.At 150℃ and 180℃,respectively,the EFB biocoke reached its maximum hardness level of 62±5.At 190℃,OPM biocoke generated a 60±5 times greater hardness than that of OPM and OPF biocoke.The OPT biocoke sample had the highest porosity with a score of 0.86,or 85.76%.Furthermore,compared to EFB biocoke,OPM and OPF biocokes had a priority of 0.84(84.20%)and 0.83(83.48%),respectively.Biocoke hardness is a quality indicator of physical and chemical qualities;the vital link between biocoke hardness,structural features,and elemental composition supports this idea.展开更多
The welding interface is crucial to the service safety of dissimilar metal weld(DMW)joints between stainless steel(SS)and low alloy(LA)steel.Different status of welding interfaces was prepared by cladding SS consumabl...The welding interface is crucial to the service safety of dissimilar metal weld(DMW)joints between stainless steel(SS)and low alloy(LA)steel.Different status of welding interfaces was prepared by cladding SS consumables to LA steel substrates with different heat inputs via tungsten inert gas arc welding(TIG),followed by a series of microstructural characterizations and hardness tests.Results showed that a hardening and transition layer(TL)would be generated along the welding interface,and the width and hardening degree of the TL would increase with the heat input.Meanwhile,heavy load hardness tests showed that highly severe inhomogeneous plastic deformation and the microcrack would be generated in the interfacial region and the welding interface respectively in the highest heat input sample(1.03 kJ/mm).These results indicate that the increase in heat input would deteriorate the bonding performance of DMW joints.Further microstructural observations showed that the higher hardening degree of the highest heat input sample was mainly attributed to the stronger grain boundary,solution,and dislocation strengthening effects.展开更多
Effects of Cr3C2,VC and La2O3 additions on the WC grain morphology,hardness and toughness of WC-10Co alloys were investigated.To intensify the grain growth driving force,nano W and nano C,instead of the conventionally...Effects of Cr3C2,VC and La2O3 additions on the WC grain morphology,hardness and toughness of WC-10Co alloys were investigated.To intensify the grain growth driving force,nano W and nano C,instead of the conventionally used WC,were used as the starting materials.To obtain a three-dimensional WC grain morphology,the natural sinter skins of the alloys were observed directly by scanning electron microscopy.It is shown that the additions have a strong ability in regulating the WC grain morphological and grain size distribution characteristics and the combinations of hardness and toughness.Due to the formation of regular and homogeneous triangular platelet WC grains,WC-10Co-0.6Cr3C2-0.06La2O3 alloy shows an excellent combination of hardness and toughness.The morphological regulation mechanism,the relationship between the WC grain morphology and the properties were discussed.展开更多
The microstructure and hardness of the stir zone (SZ) with different welding heat inputs were investigated for friction stir-welded 2024-T3 aluminum by transmission electron microscopy, differential scanning calorim...The microstructure and hardness of the stir zone (SZ) with different welding heat inputs were investigated for friction stir-welded 2024-T3 aluminum by transmission electron microscopy, differential scanning calorimeter and Vickers micro-hardness test. The results show that welding heat input has a significant effect on the hardness of the SZ. Under high welding heat input condition, a higher welding speed is beneficial for improving the hardness of the SZ. However, when the welding heat input is low, the hardness of the SZ elevates with increasing the rotation speed. The hardness of the SZ decreases after post-welded heat treatment due to overaging. The joints welded at 500 r/min and 100 mm/min show a high resistance to overaging. The reduction of hardness in the SZ is only 3.8%, while in other joints, the reduction is more than 10%. The morphology of strengthening precipitates plays important roles for the improvement of hardness.展开更多
The hardness values and the wear resistance of Al2O3P/ Zn-Al composite, prepared by means of rheological casting technology,are investigated separately in this work. The results show that the addition of Al2O3P increa...The hardness values and the wear resistance of Al2O3P/ Zn-Al composite, prepared by means of rheological casting technology,are investigated separately in this work. The results show that the addition of Al2O3P increases the hardness values of the matrix at both room and high temperature and improves the wear resistance of the material.The hardness values and the wear resistance of the composite rise with the increase of the particle volume fraction or the decrease of the particle size.The raising of test temperature results in a rapid descending of its hardness values.However, the addition of Al2O3P improves the property of high temperature resistance of Zn-Al alloys significantly.Moreover,the effect of quenching, tempering or cycling heat treatment on the hardness values of the composite is also studied.展开更多
H-gate and closed-gate PD SOI nMOSFETs are fabricated on SIMOX substrate,and the influence of floating body effect on the radiation hardness is studied.All the subthreshold characteristics of the devices do not change...H-gate and closed-gate PD SOI nMOSFETs are fabricated on SIMOX substrate,and the influence of floating body effect on the radiation hardness is studied.All the subthreshold characteristics of the devices do not change much after radiation of the total dose of 106rad(Si).The back gate threshold voltage shift of closed-gate is about 33% less than that of H-gate device.The reason should be that the body potential of the closed-gate device is raised due to impact ionization,and an electric field is produced across the BOX.The floating body effect can improve the radiation hardness of the back gate transistor.展开更多
The present communication addresses an interesting problem related to the indeterminacy in hardness of superelastic NiTi reported by Xu et al. The origin of the indeterminacy is attributed to the inadequacy of the con...The present communication addresses an interesting problem related to the indeterminacy in hardness of superelastic NiTi reported by Xu et al. The origin of the indeterminacy is attributed to the inadequacy of the conventional Vickers hardness testing measurement which does not record elastic deformation, and thus the indeterminacy may be removed with suitable techniques. Concepts of hardness in relation to deformation are clarified. Recommendations for measuring the hardness of NiTi and other elastic-plastic materials are suggested, together with comments on the advantages and disadvantages of each of these methods.展开更多
The Vickers hardness test has been widely used for neutron-irradiated materials and nanoindentation for ion-irradiated materials.Comparing the Vickers hardness and nanohardness of the same materials quantitatively and...The Vickers hardness test has been widely used for neutron-irradiated materials and nanoindentation for ion-irradiated materials.Comparing the Vickers hardness and nanohardness of the same materials quantitatively and establishing a correlation between them is meaningful.In this study,five representative materials—pure titanium(Ti),nickel(Ni),tungsten(W),304 coarse-grained stainless steel(CG-SS)and 304 nanocrystalline austenitic stainless steel(NG-SS)—are investigated for comparison.The results show that the relationship between Vickers hardness and nanohardness does not conform to a mathematical geometric relationship because of sink-in and pile-up effects confirmed by finite element analysis(FEA)and the results of optical microscopy.Finally,one new method was developed by excluding the effects of sink-in and pile-up in materials.With this improved correction in the projected area of the Vickers hardness and nanohardness,the two kinds of hardness become identical.展开更多
For joining high Cr,Ni and Mo austenitic stainless steel(AISI 316)by direct drive friction welding(DDFW),with friction weld-ing conditions:rotation speed of 3000 r/min,friction time of 10 s,friction pressure of 130 MP...For joining high Cr,Ni and Mo austenitic stainless steel(AISI 316)by direct drive friction welding(DDFW),with friction weld-ing conditions:rotation speed of 3000 r/min,friction time of 10 s,friction pressure of 130 MPa,forge time of 5 s and forge pressure of 260 MPa.The results of microstructure showed that the temperature at the interface reached 819℃while forge applied between 357-237℃,which subdivided welded joint into four distinct regions of highly plastically deformed zone(HPDZ),thermo-mechanically affected zone(TMAZ),heat affected zone(HAZ)and the base metal,with grain size about 10µm,100µm,90µm and 30µm respectively.These re-gions were created due to dynamic recrystallization(DRX)at the interface and thermo-mechanical deformation with heat diffusion in the neighboring regions.Whereas,high level of microhardness about 300 HV0.1 and hardness roughly 240 Hv10 at the interface due to HPDZ creation while low level of 240 HV0.1 for microhardness and moderately of 205 HV10 for hardness in neighboring regions.展开更多
Hardness of materials depends significantly on the indentation size and grain/sub-grain size via microindentation and nanoindentation tests of high-purity tungsten with different structures.The grain boundary effect a...Hardness of materials depends significantly on the indentation size and grain/sub-grain size via microindentation and nanoindentation tests of high-purity tungsten with different structures.The grain boundary effect and indentation size effect were explored.The indentation hardness was fitted using the Nix-Gao model by considering the scaling factor.The results show that the scaling factor is barely correlated with the grain/sub-grain size.The interaction between the plastically deformed zone(PDZ) boundary and the grain/sub-grain boundary is believed to be the reason that leads to an increase of the measured hardness at the specific depths.Results also indicate that the area of the PDZ is barely correlated with the grain/sub-grain size,and the indentation hardness starts to stabilize once the PDZ expands to the dimension of an individual grain/sub-grain.展开更多
The effect of electrolyte on settling behavior of kaolinite was studied. Effects of hard water on selective flocculation of diasporic bauxite was tested and the measures were taken to eliminate the effects of Ca2+ an...The effect of electrolyte on settling behavior of kaolinite was studied. Effects of hard water on selective flocculation of diasporic bauxite was tested and the measures were taken to eliminate the effects of Ca2+ and Mg2+ in hard water. The results indicated that, not only the concentration of electrolyte ions but also the ionic valence of the electrolyte ions affects the settling behavior of kaolinite; hard water significantly affects its selective flocculation owing to Ca2+ and Mg2+; general dispersants could not eliminate the effects of Ca2+ and Mg2+. Self-made softening agent in our lab could weaken or eliminate the effects of hard water on flocculation processes. The results of molecular dynamics simulation show that softening agent molecules could restrict Ca2+ and prevent them from playing their roles, so as to eliminate the effects. The continuous pilot experiment results of bauxite flocculation were even better than those obtained in laboratory.展开更多
The microstructure of a Cu-Zn alloy treated under different high pressures was investigated by means of metallographic, scanning electron microscope (SEM), energy dispersive spectrometer (EDS), and X-ray diffracti...The microstructure of a Cu-Zn alloy treated under different high pressures was investigated by means of metallographic, scanning electron microscope (SEM), energy dispersive spectrometer (EDS), and X-ray diffraction (XRD), and the hardness of the Cu-Zn alloy was also measured. The results show that the ct phase with a smaller grain size, different shapes, and random distribution appears in the Cu-Zn alloy during the solid-state phase transformation generation in the temperature range of 25-750℃ and the pressure range of 0-6 GPa. The amount of residual α phase in the microstructure decreases and then increases with increasing pressure. Under a high pressure of 3 GPa, the least volume fraction of residual a phase was obtained, and under a high pressure of 6 GPa, the changes of the microstructure of the Cu-Zn alloy were not obvious. In addition, high pressure can increase the hardness of the Cu-Zn alloy, but it cannot generate any new phase.展开更多
The influence of Cu content on the microstructure and hardness of near-eutectic Al-Si-xCu(x = 2%,3%,4% and 5%) was investigated.After melting Al-based alloys with different Cu contents,alloys were cast in green sand...The influence of Cu content on the microstructure and hardness of near-eutectic Al-Si-xCu(x = 2%,3%,4% and 5%) was investigated.After melting Al-based alloys with different Cu contents,alloys were cast in green sand molds at 690 °C and solidified.The solution treatment was performed at 500 °C for 7 h and then the specimens were cooled by water quenching.The samples were respectively aged at 190 °C for 5,10 and 15 h to observe the effect of aging time on the hardness of matrix.Also differential thermal analysis was used to obtain the transition temperature of the equilibrium phases at cooling rate of 30 K/min and to determine the effect of Cu content on the formation of quaternary eutectic phases and the melting point of-(Al) + Si.The results show that as Cu content in the alloy increases,the hardness of matrix increases due to precipitation hardening,the melting point of -(Al) + Si decreases and the amount of these eutectic phases increases,quaternary eutectic phase with melting point of 507 -C forms when Cu content is more than 2%.展开更多
High chromium cast iron(HCCI) is taken as material of coal water slurry pump impeller, but it is susceptible to produce serious abrasive wear and erosion wear because of souring of hard coal particles. The research ...High chromium cast iron(HCCI) is taken as material of coal water slurry pump impeller, but it is susceptible to produce serious abrasive wear and erosion wear because of souring of hard coal particles. The research on optimization of heat treatments to improve abrasive wear properties of HCCI is insufficient, so effect of heat treatments on the microstructure, hardness, toughness, and wear resistance of Cr26 HCCI is investigated to determine the optimal heat treatment process for HCCI. A series of heat treatments are employed. The microstructures of HCCI specimens are examined by using optical microscopy and scanning electron microscopy. The hardness and impact fracture toughness of as-cast and heat treated specimens are measured. The wear tests are assessed by a Type M200 ring-on block wear tester. The results show the following: With increase of the quenching temperature from 950 ℃ to 1050 ℃, the hardness of Cr26 HCCI increased to a certain value, kept for a time and then decreased. The optimal heat treatment process is 2 h quenching treatment at 1000 ℃, followed by a subsequent 2 h tempering at 400 ℃. The hardness of HCCI is related to the precipitation and redissolution of secondary carbides in the process of heat treatment. The subsequent tempering treatment would result in a slight decrease of hardness but increase of toughness. The wear resistance is much related to the "supporting" effect of the matrix and the "protective" effect of the hard carbide embedded in the matrix, and the wear resistance is further dependent on the hardness and the toughness of the matrix. This research can provide an important insight on developing an optimized heat treatment method to improve the wear resistance of HCCI.展开更多
A binary Al-7Mg alloy was processed by equal channel angular pressing (ECAP) at room temperature via route Bc, combined with intermediate annealing. After 6 passes, a high hardness of HV218 is achieved. Transmission...A binary Al-7Mg alloy was processed by equal channel angular pressing (ECAP) at room temperature via route Bc, combined with intermediate annealing. After 6 passes, a high hardness of HV218 is achieved. Transmission electron microscopy (TEM) observations demonstrate that ECAP leads to a significant grain refinement and ultrafine grains down to 100-200 nm are developed after 5 or 6 passes. X-ray diffraction (XRD) analysis indicates that the major part of Mg atoms are in solid solution in the deformed material, and the possible strengthening effect of Mg solute atom clusters or precipitates is neglected. The high hardness of the 6 pass-treated materials comes mainly from grain boundary strengthening, which contributes about 41% to the total strength, while dislocations and Mg solid solution contribute about 24% and 35% to the remaining strength, respectively. Also, the thermal stability of this severely deformed material was investigated by hardness measurements. The material is relatively stable when annealed at a temperature lower than 250 ℃, while annealing at 300 ℃ leads to a rapid softening of the material.展开更多
The phase evolution in (88%-91%)Mg-8%Sn-l%Zn-X (X=A1, Mn and/or Ce) system was analyzed via CALPHAD method and simulations were used in precise selection of the chemical composition. The influence of the addition ...The phase evolution in (88%-91%)Mg-8%Sn-l%Zn-X (X=A1, Mn and/or Ce) system was analyzed via CALPHAD method and simulations were used in precise selection of the chemical composition. The influence of the addition of different alloying elements such as A1, Mn and Ce on the microstructure and microhardness of Mg-8%Sn-l%Zn-based alloys was investigated. Combined addition of A1 and Mn shows features distinct from separate addition of A1 or Mn. Additions of l%AI and l%Mn to base alloy result in the formation of massive A1-Mn phase in a-Mg matrix grains. Addition of Ce element can refme the second eutectic precipitates and form intermetallic compounds with Sn. Fine rod-like Sn-Ce phase presents mainly on the grain boundaries and plays a role in inhibiting grain growth. The effects of alloying elements on Vickers microhardness and indentation size effect of base alloy were examined.展开更多
Research has been conducted about the hardness prediction for the carburizing and quenching process based on an optimized hardness simulation model,in accordance with the calculation rule of mixed phases.The coupling ...Research has been conducted about the hardness prediction for the carburizing and quenching process based on an optimized hardness simulation model,in accordance with the calculation rule of mixed phases.The coupling field model incorporates carburizing field analysis,temperature field analysis,phase transformation kinetics analysis and a modified hardness calculation model.In determination of the calculation model for hardness,calculation equations are given to be applied to low carbon content(x(C)<0.5%) for the child phases and the martensite hardness is calculated for high carbon content(x(C)>0.5%) in alloy.Then,the complete carburizing-quenching hardness calculation model is built,and the hardness simulation data are corrected considering the influence of residual austenite(RA) on hardness.Hardness simulations of the carburizing and quenching process of 17CrNiMo6 samples have been performed using DEFORM-HT_V10.2 and MATLAB R2013 a.Finally,a series of comparisons of simulation results and measured values show a good agreement between them,which validates the accuracy of the proposed mathematical model.展开更多
The effect of Ca addition on modification of primary Mg_(2)Si,hardness and wear behavior in Mg-5 wt.%Si hypereutectic alloy has been investigated.The results showed clearly that without Ca addition,most of primary Mg_...The effect of Ca addition on modification of primary Mg_(2)Si,hardness and wear behavior in Mg-5 wt.%Si hypereutectic alloy has been investigated.The results showed clearly that without Ca addition,most of primary Mg_(2)Si appeared as coarse dendritic morphology with average size of about 215μm.With the addition of 0.1 wt.%Ca,the average size of primary Mg_(2)Si decreased to about 98μm,but their morphologies did not significantly changed.As the addition level of Ca increased to 0.3 wt.%,the average size of primary Mg_(2)Si decreased significantly to about 50μm and their morphologies changed to polyhedral shape.However,with further increasing Ca addition to 0.6 wt.%and 1 wt.%,some needle-like and blocky CaMgSi particles formed and the average size of primary Mg_(2)Si increased slightly,which could described as over-modification.The present work showed that the optimal modification effect could be obtained when the Ca content in the investigated alloy reached 0.3 wt.%.The modification mechanism may be referred mainly due to poisoning effect resulting from the segregation of Ca atoms at the growth front of the Mg_(2)Si and the adsorption effect of some Ca atoms in the Mg_(2)Si crystal growth plane.The 0.3 wt.%Ca-added alloy has the highest hardness value and the best wear resistance among all other alloys.An excessive Ca addition resulted in the formation of some needle-like and blocky CaMgSi particles,which was detrimental to hardness and wear behavior of the 0.6 wt.%and 1 wt.%Ca-added alloys.The wear mechanism of investigated alloys is a mild abrasive oxidative wear with little adhesion.展开更多
基金supported by the National Natural Science Foundation of China(No.51878127)the Fundamental Research Funds for the Central Universities(N180104013).
文摘The compaction characteristics of gravelly soil are affected by gravel hardness.To investigate the evolution and influencing mechanism of different gravel hardness on the compaction characteristics of gravelly soil,heavy compaction tests and crushing tests were conducted on gravelly soils with gravels originated from hard,soft and extremely soft rocks.According to orthogonal experiments and variance analysis,it was found that hardness has a significant impact on the maximum dry density of gravelly soil,followed by gravel content,and lastly,moisture content.For gravel compositions with an average saturated uniaxial compressive strength less than 60 MPa,the order of compacted maximum dry density is soft gravels>hard gravels>extremely soft gravels.Each type of gravelly soil has a threshold for gravel content,with 60%for hard and soft gravels and 50%for extremely soft gravels.Beyond these thresholds,the compacted dry density decreases significantly.There is a certain interaction between hardness,gravel content,and moisture content.Higher hardness increases the influence of gravel content,whereas lower hardness increases the influence of moisture content.Gravelly soils with the coarse aggregate(CA)between 0.7 and 0.8 typically achieve higher dry densities after compaction.In addition,the prediction equations for the particle breakage rate and CA ratio in the Bailey method were proposed to estimate the compaction performance of gravelly soil preliminarily.The results further revealed the compaction mechanism of different gravelly soils and can provide reference for subgrade filling construction.
基金financially supported by the National Natural Science Foundation of China (No.51871038)the Natural Science Foundation of Chongqing,China (Nos.CSTB2022NSCQ-LZX0002,cstc2021jcyjmsxm X0960)。
文摘A hybrid approach combining machine learning and microstructure analysis was proposed to investigate the relationship between microstructure and hardness of AA2099 Al−Li alloy through nano-indentation,X-ray diffraction(XRD)and electron backscatter diffraction(EBSD)technologies.Random forest regression(RFR)model was employed to predict hardness based on microstructural features and uncover influential factors and their rankings.The results show that the increased hardness correlates with a smaller distance from indentation to grain boundary(D_(dis))or a shorter minimum grain axis(D_(min)),a lower Schmidt factor in friction stir weld direction(SF_(FD)),and higher sine values of the angle between{111}slip plane and surface(sinθ_(min)).D_(dis) and D_(min) emerge as pivotal determinants in hardness prediction.High-angle grain boundaries imped dislocation slip,thereby increasing hardness.Crystallographic orientation also significantly influences hardness,especially in the presence of T_(1) phases along{111}Al habit planes.This effect is attributable to the variation in encountered T_(1) variants during indenter loading.Consequently,the importance ranking of microstructural features shifts depending on T_(1) phase abundance:in samples with limited T_(1) phases,D_(dis) or D_(min)>SF_(FD)>sinθ_(min),while in samples with abundant T_(1) phases,D_(dis) or D_(min)>sinθ_(min)>SF_(FD).
基金support from Cisitu Advanced Characterization Laboratories and the National Research and Innovation Agency through E-Layanan Sains-BRIN.
文摘This research investigates the relationship between hardness and microstructure obtained through SEM-EDS analysis of palm oil waste-based biocoke.The mechanical qualities and chemical composition of biocoke are being studied concerning the influence of temperature conditions.The manufacturing temperature of biocoke may vary between 150℃ and 190℃.Utilizing SEM-EDS,we were able to characterize the microstructure and analyze the elemental composition,while the Hardness Shore D approach was used for the most complex materials.These results highlight the possibility of optimizing production temperature to produce biocoke with better mechanical performance.They show a positive correlation between biocoke hardness and structured carbon content.At 150℃ and 180℃,respectively,the EFB biocoke reached its maximum hardness level of 62±5.At 190℃,OPM biocoke generated a 60±5 times greater hardness than that of OPM and OPF biocoke.The OPT biocoke sample had the highest porosity with a score of 0.86,or 85.76%.Furthermore,compared to EFB biocoke,OPM and OPF biocokes had a priority of 0.84(84.20%)and 0.83(83.48%),respectively.Biocoke hardness is a quality indicator of physical and chemical qualities;the vital link between biocoke hardness,structural features,and elemental composition supports this idea.
文摘The welding interface is crucial to the service safety of dissimilar metal weld(DMW)joints between stainless steel(SS)and low alloy(LA)steel.Different status of welding interfaces was prepared by cladding SS consumables to LA steel substrates with different heat inputs via tungsten inert gas arc welding(TIG),followed by a series of microstructural characterizations and hardness tests.Results showed that a hardening and transition layer(TL)would be generated along the welding interface,and the width and hardening degree of the TL would increase with the heat input.Meanwhile,heavy load hardness tests showed that highly severe inhomogeneous plastic deformation and the microcrack would be generated in the interfacial region and the welding interface respectively in the highest heat input sample(1.03 kJ/mm).These results indicate that the increase in heat input would deteriorate the bonding performance of DMW joints.Further microstructural observations showed that the higher hardening degree of the highest heat input sample was mainly attributed to the stronger grain boundary,solution,and dislocation strengthening effects.
基金Project (51074189) supported by the National Natural Science Foundation of ChinaProject (20100162110001) supported by Research Fund for the Doctoral Program of Higher Education of ChinaProject (2011BAE09B02) supported by the National Science & Technology Special Foundation of China
文摘Effects of Cr3C2,VC and La2O3 additions on the WC grain morphology,hardness and toughness of WC-10Co alloys were investigated.To intensify the grain growth driving force,nano W and nano C,instead of the conventionally used WC,were used as the starting materials.To obtain a three-dimensional WC grain morphology,the natural sinter skins of the alloys were observed directly by scanning electron microscopy.It is shown that the additions have a strong ability in regulating the WC grain morphological and grain size distribution characteristics and the combinations of hardness and toughness.Due to the formation of regular and homogeneous triangular platelet WC grains,WC-10Co-0.6Cr3C2-0.06La2O3 alloy shows an excellent combination of hardness and toughness.The morphological regulation mechanism,the relationship between the WC grain morphology and the properties were discussed.
基金Project(61901110301)supported by the Aircraft Science Foundation,China
文摘The microstructure and hardness of the stir zone (SZ) with different welding heat inputs were investigated for friction stir-welded 2024-T3 aluminum by transmission electron microscopy, differential scanning calorimeter and Vickers micro-hardness test. The results show that welding heat input has a significant effect on the hardness of the SZ. Under high welding heat input condition, a higher welding speed is beneficial for improving the hardness of the SZ. However, when the welding heat input is low, the hardness of the SZ elevates with increasing the rotation speed. The hardness of the SZ decreases after post-welded heat treatment due to overaging. The joints welded at 500 r/min and 100 mm/min show a high resistance to overaging. The reduction of hardness in the SZ is only 3.8%, while in other joints, the reduction is more than 10%. The morphology of strengthening precipitates plays important roles for the improvement of hardness.
文摘The hardness values and the wear resistance of Al2O3P/ Zn-Al composite, prepared by means of rheological casting technology,are investigated separately in this work. The results show that the addition of Al2O3P increases the hardness values of the matrix at both room and high temperature and improves the wear resistance of the material.The hardness values and the wear resistance of the composite rise with the increase of the particle volume fraction or the decrease of the particle size.The raising of test temperature results in a rapid descending of its hardness values.However, the addition of Al2O3P improves the property of high temperature resistance of Zn-Al alloys significantly.Moreover,the effect of quenching, tempering or cycling heat treatment on the hardness values of the composite is also studied.
文摘H-gate and closed-gate PD SOI nMOSFETs are fabricated on SIMOX substrate,and the influence of floating body effect on the radiation hardness is studied.All the subthreshold characteristics of the devices do not change much after radiation of the total dose of 106rad(Si).The back gate threshold voltage shift of closed-gate is about 33% less than that of H-gate device.The reason should be that the body potential of the closed-gate device is raised due to impact ionization,and an electric field is produced across the BOX.The floating body effect can improve the radiation hardness of the back gate transistor.
文摘The present communication addresses an interesting problem related to the indeterminacy in hardness of superelastic NiTi reported by Xu et al. The origin of the indeterminacy is attributed to the inadequacy of the conventional Vickers hardness testing measurement which does not record elastic deformation, and thus the indeterminacy may be removed with suitable techniques. Concepts of hardness in relation to deformation are clarified. Recommendations for measuring the hardness of NiTi and other elastic-plastic materials are suggested, together with comments on the advantages and disadvantages of each of these methods.
基金financially supported by the National Magnetic Confinement Fusion Energy Research Project of China(No.2015GB113000)National Natural Science Foundation of China(Nos.11675005,11935004)+1 种基金China Postdoctoral Science Foundation(No.2018M641093)the National Defense Nuclear Material Technology Innovation Center。
文摘The Vickers hardness test has been widely used for neutron-irradiated materials and nanoindentation for ion-irradiated materials.Comparing the Vickers hardness and nanohardness of the same materials quantitatively and establishing a correlation between them is meaningful.In this study,five representative materials—pure titanium(Ti),nickel(Ni),tungsten(W),304 coarse-grained stainless steel(CG-SS)and 304 nanocrystalline austenitic stainless steel(NG-SS)—are investigated for comparison.The results show that the relationship between Vickers hardness and nanohardness does not conform to a mathematical geometric relationship because of sink-in and pile-up effects confirmed by finite element analysis(FEA)and the results of optical microscopy.Finally,one new method was developed by excluding the effects of sink-in and pile-up in materials.With this improved correction in the projected area of the Vickers hardness and nanohardness,the two kinds of hardness become identical.
文摘For joining high Cr,Ni and Mo austenitic stainless steel(AISI 316)by direct drive friction welding(DDFW),with friction weld-ing conditions:rotation speed of 3000 r/min,friction time of 10 s,friction pressure of 130 MPa,forge time of 5 s and forge pressure of 260 MPa.The results of microstructure showed that the temperature at the interface reached 819℃while forge applied between 357-237℃,which subdivided welded joint into four distinct regions of highly plastically deformed zone(HPDZ),thermo-mechanically affected zone(TMAZ),heat affected zone(HAZ)and the base metal,with grain size about 10µm,100µm,90µm and 30µm respectively.These re-gions were created due to dynamic recrystallization(DRX)at the interface and thermo-mechanical deformation with heat diffusion in the neighboring regions.Whereas,high level of microhardness about 300 HV0.1 and hardness roughly 240 Hv10 at the interface due to HPDZ creation while low level of 240 HV0.1 for microhardness and moderately of 205 HV10 for hardness in neighboring regions.
基金Project(51174235)supported by the National Natural Science Foundation of China
文摘Hardness of materials depends significantly on the indentation size and grain/sub-grain size via microindentation and nanoindentation tests of high-purity tungsten with different structures.The grain boundary effect and indentation size effect were explored.The indentation hardness was fitted using the Nix-Gao model by considering the scaling factor.The results show that the scaling factor is barely correlated with the grain/sub-grain size.The interaction between the plastically deformed zone(PDZ) boundary and the grain/sub-grain boundary is believed to be the reason that leads to an increase of the measured hardness at the specific depths.Results also indicate that the area of the PDZ is barely correlated with the grain/sub-grain size,and the indentation hardness starts to stabilize once the PDZ expands to the dimension of an individual grain/sub-grain.
基金Project (2005CB623701) supported by the National Basic Research Program of China
文摘The effect of electrolyte on settling behavior of kaolinite was studied. Effects of hard water on selective flocculation of diasporic bauxite was tested and the measures were taken to eliminate the effects of Ca2+ and Mg2+ in hard water. The results indicated that, not only the concentration of electrolyte ions but also the ionic valence of the electrolyte ions affects the settling behavior of kaolinite; hard water significantly affects its selective flocculation owing to Ca2+ and Mg2+; general dispersants could not eliminate the effects of Ca2+ and Mg2+. Self-made softening agent in our lab could weaken or eliminate the effects of hard water on flocculation processes. The results of molecular dynamics simulation show that softening agent molecules could restrict Ca2+ and prevent them from playing their roles, so as to eliminate the effects. The continuous pilot experiment results of bauxite flocculation were even better than those obtained in laboratory.
文摘The microstructure of a Cu-Zn alloy treated under different high pressures was investigated by means of metallographic, scanning electron microscope (SEM), energy dispersive spectrometer (EDS), and X-ray diffraction (XRD), and the hardness of the Cu-Zn alloy was also measured. The results show that the ct phase with a smaller grain size, different shapes, and random distribution appears in the Cu-Zn alloy during the solid-state phase transformation generation in the temperature range of 25-750℃ and the pressure range of 0-6 GPa. The amount of residual α phase in the microstructure decreases and then increases with increasing pressure. Under a high pressure of 3 GPa, the least volume fraction of residual a phase was obtained, and under a high pressure of 6 GPa, the changes of the microstructure of the Cu-Zn alloy were not obvious. In addition, high pressure can increase the hardness of the Cu-Zn alloy, but it cannot generate any new phase.
基金Project (2003K/20790) supported by the State Planning Organization,TurkeyProject (2009/038) supported by the Scientific Research Projects at Kocaeli University,Turkey
文摘The influence of Cu content on the microstructure and hardness of near-eutectic Al-Si-xCu(x = 2%,3%,4% and 5%) was investigated.After melting Al-based alloys with different Cu contents,alloys were cast in green sand molds at 690 °C and solidified.The solution treatment was performed at 500 °C for 7 h and then the specimens were cooled by water quenching.The samples were respectively aged at 190 °C for 5,10 and 15 h to observe the effect of aging time on the hardness of matrix.Also differential thermal analysis was used to obtain the transition temperature of the equilibrium phases at cooling rate of 30 K/min and to determine the effect of Cu content on the formation of quaternary eutectic phases and the melting point of-(Al) + Si.The results show that as Cu content in the alloy increases,the hardness of matrix increases due to precipitation hardening,the melting point of -(Al) + Si decreases and the amount of these eutectic phases increases,quaternary eutectic phase with melting point of 507 -C forms when Cu content is more than 2%.
基金Supported by National Hi-tech Research and Development Program of China(863 Program,Grant No.2013BAF01B01)
文摘High chromium cast iron(HCCI) is taken as material of coal water slurry pump impeller, but it is susceptible to produce serious abrasive wear and erosion wear because of souring of hard coal particles. The research on optimization of heat treatments to improve abrasive wear properties of HCCI is insufficient, so effect of heat treatments on the microstructure, hardness, toughness, and wear resistance of Cr26 HCCI is investigated to determine the optimal heat treatment process for HCCI. A series of heat treatments are employed. The microstructures of HCCI specimens are examined by using optical microscopy and scanning electron microscopy. The hardness and impact fracture toughness of as-cast and heat treated specimens are measured. The wear tests are assessed by a Type M200 ring-on block wear tester. The results show the following: With increase of the quenching temperature from 950 ℃ to 1050 ℃, the hardness of Cr26 HCCI increased to a certain value, kept for a time and then decreased. The optimal heat treatment process is 2 h quenching treatment at 1000 ℃, followed by a subsequent 2 h tempering at 400 ℃. The hardness of HCCI is related to the precipitation and redissolution of secondary carbides in the process of heat treatment. The subsequent tempering treatment would result in a slight decrease of hardness but increase of toughness. The wear resistance is much related to the "supporting" effect of the matrix and the "protective" effect of the hard carbide embedded in the matrix, and the wear resistance is further dependent on the hardness and the toughness of the matrix. This research can provide an important insight on developing an optimized heat treatment method to improve the wear resistance of HCCI.
基金Financial support from the SUP Project ‘Improvement’ (Pnr. 192450) financed by the Research Council of Norway
文摘A binary Al-7Mg alloy was processed by equal channel angular pressing (ECAP) at room temperature via route Bc, combined with intermediate annealing. After 6 passes, a high hardness of HV218 is achieved. Transmission electron microscopy (TEM) observations demonstrate that ECAP leads to a significant grain refinement and ultrafine grains down to 100-200 nm are developed after 5 or 6 passes. X-ray diffraction (XRD) analysis indicates that the major part of Mg atoms are in solid solution in the deformed material, and the possible strengthening effect of Mg solute atom clusters or precipitates is neglected. The high hardness of the 6 pass-treated materials comes mainly from grain boundary strengthening, which contributes about 41% to the total strength, while dislocations and Mg solid solution contribute about 24% and 35% to the remaining strength, respectively. Also, the thermal stability of this severely deformed material was investigated by hardness measurements. The material is relatively stable when annealed at a temperature lower than 250 ℃, while annealing at 300 ℃ leads to a rapid softening of the material.
文摘The phase evolution in (88%-91%)Mg-8%Sn-l%Zn-X (X=A1, Mn and/or Ce) system was analyzed via CALPHAD method and simulations were used in precise selection of the chemical composition. The influence of the addition of different alloying elements such as A1, Mn and Ce on the microstructure and microhardness of Mg-8%Sn-l%Zn-based alloys was investigated. Combined addition of A1 and Mn shows features distinct from separate addition of A1 or Mn. Additions of l%AI and l%Mn to base alloy result in the formation of massive A1-Mn phase in a-Mg matrix grains. Addition of Ce element can refme the second eutectic precipitates and form intermetallic compounds with Sn. Fine rod-like Sn-Ce phase presents mainly on the grain boundaries and plays a role in inhibiting grain growth. The effects of alloying elements on Vickers microhardness and indentation size effect of base alloy were examined.
基金Projects(51535012,U1604255)supported by the National Natural Science Foundation of ChinaProject(2016JC2001)supported by the Key Research and Development Program of Hunan Province,China
文摘Research has been conducted about the hardness prediction for the carburizing and quenching process based on an optimized hardness simulation model,in accordance with the calculation rule of mixed phases.The coupling field model incorporates carburizing field analysis,temperature field analysis,phase transformation kinetics analysis and a modified hardness calculation model.In determination of the calculation model for hardness,calculation equations are given to be applied to low carbon content(x(C)<0.5%) for the child phases and the martensite hardness is calculated for high carbon content(x(C)>0.5%) in alloy.Then,the complete carburizing-quenching hardness calculation model is built,and the hardness simulation data are corrected considering the influence of residual austenite(RA) on hardness.Hardness simulations of the carburizing and quenching process of 17CrNiMo6 samples have been performed using DEFORM-HT_V10.2 and MATLAB R2013 a.Finally,a series of comparisons of simulation results and measured values show a good agreement between them,which validates the accuracy of the proposed mathematical model.
文摘The effect of Ca addition on modification of primary Mg_(2)Si,hardness and wear behavior in Mg-5 wt.%Si hypereutectic alloy has been investigated.The results showed clearly that without Ca addition,most of primary Mg_(2)Si appeared as coarse dendritic morphology with average size of about 215μm.With the addition of 0.1 wt.%Ca,the average size of primary Mg_(2)Si decreased to about 98μm,but their morphologies did not significantly changed.As the addition level of Ca increased to 0.3 wt.%,the average size of primary Mg_(2)Si decreased significantly to about 50μm and their morphologies changed to polyhedral shape.However,with further increasing Ca addition to 0.6 wt.%and 1 wt.%,some needle-like and blocky CaMgSi particles formed and the average size of primary Mg_(2)Si increased slightly,which could described as over-modification.The present work showed that the optimal modification effect could be obtained when the Ca content in the investigated alloy reached 0.3 wt.%.The modification mechanism may be referred mainly due to poisoning effect resulting from the segregation of Ca atoms at the growth front of the Mg_(2)Si and the adsorption effect of some Ca atoms in the Mg_(2)Si crystal growth plane.The 0.3 wt.%Ca-added alloy has the highest hardness value and the best wear resistance among all other alloys.An excessive Ca addition resulted in the formation of some needle-like and blocky CaMgSi particles,which was detrimental to hardness and wear behavior of the 0.6 wt.%and 1 wt.%Ca-added alloys.The wear mechanism of investigated alloys is a mild abrasive oxidative wear with little adhesion.