An Investigation into the Performances of Cement Mortar Incorporating Superabsorbent Polymer Synthesized with Kaolin

Cement-based materials are fundamental in the construction industry,and enhancing their properties is an ongoing challenge.The use of superabsorbent polymers(SAP)has gained significant attention as a possible way to improve the performance of cement-based materials due to their unique water-absorption and retention properties.This study investigates the multifaceted impact of kaolin intercalation-modified superabsorbent polymers(K-SAP)on the properties of cement mortar.The results show that K-SAP significantly affects the cement mortar’s rheological behavior,with distinct phases of water absorption and release,leading to changes in workability over time.Furthermore,K-SAP alters the hydration kinetics,delaying the exothermic peak of hydration and subsequently modifying the heat release kinetics.Notably,K-SAP effectively maintains a higher internal relative humidity within the mortar,reducing the autogenous shrinkage behavior.Moreover,K-SAP can have a beneficial effect on pore structure and this can be ascribed to the internal curing effect of released water from K-SAP.

Improvement of Rice Plant Root by Kaolin Application in Iron Toxicity Condition at Zoukougbeu (Central-West of Côte d’Ivoire)

In the tropics, lowland rice cultivation is often confronted with the problem of iron toxicity. The solution proposed by research in general is the use of industrial silicon. However, the high cost of industrial silicon limits its adoption by farmers. A study was carried out in Zakogbeu;Center-West of Côte d’Ivoire, to assess the potential of kaolin to mitigate the effect of this soil constraint on the root of the rice plant. Five kaolin-based treatments were analyzed (T0 = 0 kg kaolin ha−1, T1 = 366 kg kaolin ha−1, T2 = 736 kg kaolin ha−1, T3 = 1097 kg kaolin ha−1 and T4 = 1465 kg kaolin ha−1 are 0, 200, 400, 600 and 800 kg SiO2 ha−1) in a device in complete random blocks, with 5 repetitions. The results obtained show that kaolin supply increases the length of the root tissue as well as the number of branching of the root of the rice plant. Root tissue increased from 10 cm with T0 treatment to more than 15 cm with treatment T4. The microscopic observation of the roots shows that in the treatment T0, the roots present only primary ramifications and the tertiary and quaternary ramifications are observed with the treatments T3 and T4. The contribution of kaolin is an alternative to inhibit the effect of iron toxicity on the rice plant root development in iron toxicity condition.

Development of Kaolin and Glass Fiber Reinforced Composites for Thermal Insulating Panels

In our modern world, where conserving energy is highly valued, thermal insulation panels play a crucial role in reducing heat transfer between two spaces, surfaces, or materials. They are used to enhance the energy efficiency of various industrial applications by minimizing heat loss and temperature control. These panels function as silent protectors, aiding in reducing energy consumption and making things more sustainable and better for the environment. This is where composite materials come in;they are known for their lightweight nature, high strength-to-weight ratio, and excellent thermal insulation properties and have gained significant attention. Researchers are actively engaged in various studies aimed at enhancing these materials further. This research project focuses on the development of kaolin and glass fiber-reinforced composites for thermally insulating panels, to which natural strengthening materials like corn husk and bamboo fibers are added. The aim is to create cost-effective and efficient composite materials for thermal insulation applications by incorporating these components with a binder consisting of potassium silicate, hydroxide, and distilled water. This project involves conducting compression tests, bending tests, impact tests, thermal conductivity measurements, and microscopic analysis to evaluate the mechanical and thermal properties of the developed composites. The profound impact of these engineered composites on thermal insulation panels stands to revolutionize energy conservation efforts, offering a potent avenue to minimize heat loss and enhance overall energy efficiency across an array of industrial sectors.

Synthesis of Zeolite X from Locally Sourced Kaolin Clay from Kono-Boue and Chokocho, Rivers State, Nigeria

This work describes the development of a process to produce zeolite X from mined kaolin clay from Kono-Boue and Chokocho, Rivers State, Nigeria. The procedures involved the beneficiation of the raw kaolin and calcinations at 850°C, to transform the kaolin to a more reactive metakaolin. Afterwards, the extremely reactive metakaolin was purge with sulphuric acid to obtain the much needed silica-alumina ratio for zeolite X synthesis. An alkaline fusion stage was then carried out to transform the metakaolin into zeolite by mixing with aqueous NaOH to form gel then allowed to stay for a duration of seven days at room temperature. The samples were then charged into a propylene container and placed in an oven at a temperature of 100°C for the reaction to take place for 6 h. Identification of the crystalline phases by X-ray Diffraction (XRD), chemical/elemental compositions by X-ray Fluorescence (XRF)/Energy Dispersive Spectroscopic analyses (EDS), surface morphology by Scanning Electron Microscopy (SEM) and molecular vibration of units by Fourier Transform Infrared Spectrophotometry (FT-IR) were done. The results showed that the zeolite synthesized from Chokocho kaolin (CK) was more crystalline/larger with sharper peaks on both XRD and FTIR than that from Kono-Boue. This was also supported by slightly rougher surface morphology of CK over KK on SEM. XRF Si:Al ratios of 10.73 and 14.36 were obtained for KK and CK respectively. EDS results supported the XRF ratios. Sharper zeolitic characteristic O-H stretching bands at 3488 and 3755 cm-1 were recorded for CK than KK. However, both results showed that zeolite X have been produced from both Kono-Boue and Chokocho kaolin clays respectively.

m-HDPE/Kaolin复合材料流变性质研究

对比研究了采用聚合填充法(Polymerization-filling)和熔融共混法(meltcompounding)制备的m-HDPE/Kaolin复合材料的流变性质.动态流变实验和毛细管挤出实验的结果表明,聚合填充的HDPE/Kaolin复合体系的熔体动态粘度、复数粘度、表观粘度均低于熔融共混复合体系和纯HDPE的相应值.聚合填充的Kaolin粒子与PE分子链的强相互作用及其良好的分散状态,是改善材料流变行为的原因所在.

Comparison of microwave and conventional heating routes for kaolin thermal activation

The effect of activation properties of the precursors of zeolite directly prepared from kaolin influenced by microwave field and conventional heating was investigated.XRD,TG-DSC,FT-IR,SEM,particle size analysis,specific surface area(BET),pore size distribution(BJH)and N2 adsorption-desorption were discussed to determine the optimal activation temperature.It is concluded that the conversion of kaolin to metakaolin in the microwave field is at 500°C holding for 30 min,which is 100°C lower than that in conventional calcination and 90 min shorter,and the phase transition process of kaolin under the effect of microwave field is the same as that of conventional heating method.SEM analysis indicates that the particle size is more uniform and agglomeration appears slightly in the microwave field.The N2 adsorption-desorption isotherm,BET and BJH of kaolin indicate that the pore properties are almost invariable regardless of calcination route during the process of calcining kaolin into metakaolin.It indicates that microwave calcination is superior to conventional calcination in the activation pathway of kaolin.It is attributed to microwave heating relying on objects to absorb microwave energy and convert it into thermal energy,which can simultaneously and uniformly heat the entire substance.

Structural and Thermomechanical Study of Plastic Films Made from Cassava-Starch Reinforced with Kaolin and Metakaolin

The structural and thermomechanical properties of starch-based plastic films reinforced with kaolin and metakaolin have been studied by various techniques (X-ray diffraction, IR-TF spectroscopy, scanning electron microscopy, tensile tests, and thermal resistance). The results obtained showed that kaolin, an inert material, prevents the starch from losing its granular structure and to solubilize during the heating, generating plastic films of low Young’s modulus (7 MPa). On the other hand, metakaolin, an amorphous and dehydroxylated material obtained after heating of kaolin at 700°C for 1 hour, substantially improves the thermomechanical properties of the plastic films. The Young’s modulus increases from 19 MPa to 25 MPa while the thermal resistance increases from 90°C to 120°C. This was attributed to good dispersion of the metakaolin in the polymer matrix after the loss of the granular structure of the starch during heating.

湿法混炼对NBR/Kaolin复合材料溶胀行为的影响

分别采用湿法混炼和干法混炼制备了2种丁腈橡胶(NBR)/高岭土(Kaolin)复合材料(LNBRK与SNBRK),并采用未加填料的NBR0作为空白对照样,选择了4种酯类溶剂来研究NBR0、LNBRK和SNBRK的溶胀行为,通过扫描电镜(SEM)观察了LNBRK和SNBEK中Kaolin分布差异,计算了NBR0、LNBRK和SNBRK在4种溶剂中的最大溶胀比和摩尔吸收率,并进一步计算出4种酯类溶剂在NBR0、LNBRK和SNBRK中的扩散系数。结果表明,相对于SNBRK,LNBRK在酯类溶剂中的最大溶胀程度增大,而溶胀速度变慢,试样在酯类溶剂中的溶胀行为与溶剂分子碳原子数有较强的关联。

两种UHMWPE/Kaolin复合材料在干摩擦条件下的滑动摩擦磨损性能研究

在 MM- 2 0 0型磨损试验机上分别对以釜内聚合和熔融机械混合方法制备的高岭土填充超高分子量聚乙烯基复合材料 (UHMWPE/ Kaolin)在干摩擦条件下与 45 #钢对摩时的摩擦磨损性能进行了研究 ,并用扫描电子显微镜和立体光学显微镜对其磨损表面进行了观察与分析 ,对材料的磨损机理进行了探讨 .结果表明 :引入适量的高岭土能明显降低 UHMWPE的摩擦系数和磨损率 ,用釜内聚合方法制备的 UHMWPE/ Kaolin复合材料的摩擦系数和磨损率比用机械混合方法制备的同样成分的复合材料的都低 ;2种复合材料均能在偶件钢试环表面形成转移膜 ,从而使复合材料的摩擦系数和磨损率比纯 UHMWPE的均有所降低 .但二者的转移膜特性存在差异 ,这也是 2种复合材料的摩擦磨损性能产生差异的原因之一 ;而聚合型和混合型 UHMWPE/

Catalytic performances of kaoline and silica alumina in the thermal degradation of polypropylene

Polypropylene was cracked thermally and catalytically in the presence of kaoline and silica alumina in a semi batch reactor in the temperature range 400℃～550℃ in order to obtain suitable liquid fuels.The dependencies between process temperatures,types of catalyst,feed compositions and product yields of the obtained fuel fractions were found.It was observed that up to 450℃ thermal cracking temperature,the major product of pyrolysis was liquid oil and the major product at other higher temperatures(475℃～550℃) are viscous liquid or wax and the highest yield of pyrolysis product is 82.85% by weight at 500℃.Use of kaoline and silica alumina decreased the reaction time and increased the yield of liquid fraction.Again the major pyrolysis product in catalytic pyrolysis at all temperatures was low viscous liquid oil.Silica alumina was found better as compared to kaoline in liquid yield and in reducing the reaction temperature.The maximum oil yield using silica alumina and kaoline catalyst are 91% and 89.5% respectively.On the basis of the obtained results hypothetical continuous process of waste polypropylene plastics processing for engine fuel production can be presented.

UHMWPE/Kaolin复合材料的物性研究——机械性能、耐磨性及其相关关系

按ASTM标准进行拉伸和缺口冲击强度试验,分析釜内聚合和机械混合两种方法制备的高岭土填充超高分子量聚乙烯基(UHMWPE/Kaolin)复合材料的机械性能,分别用MM200磨损试验机和MSH型腐蚀磨损试验机研究这两类复合材料的耐磨性.讨论UHMWPE/Kaolin的机械性能和耐磨性与制备方法和高岭土含量的关系.结果表明:UHMWPE/Kaolin的机械性能与制备方法显著相关,由于高度细化和均匀分散的高岭土颗粒的增强作用及较强的界面结合强度,釜内聚合方法制备的UHMWPE/Kaolin的综合性能比熔融机械混合方法制备的成分相同的复合材料的明显要好.进一步的数据分析发现,UHMWPE/Kaolin的耐磨性与机械强度综合指标有显著的相关关系.

Influence of synthesis parameters on the crystallinity and Si/Al ratio of NaY zeolite synthesized from kaolin

Well-crystallized high-silica NaY zeolites （Si/Al〉2.5） were prepared from a reaction mixture consisting of metakaolin, sodium silicate solution and seed solution via optimization of the mixture composition and reaction conditions. The transformation from kaolin to high-silica NaY zeolite was confirmed by XRD, SEM and IR techniques. Subsequently, the influence of synthesis parameters, i.e. initial SIO2/Al2O3, initial Na2O/SiO2, initial H2O/SiO2, aging time of the seed solution, crystallization temperature and crystallization time, on the NaY growth was investigated in terms of crystallinity and Si/Al ratio. The results showed that the effects of initial SiO2/Al2O3, initial Na2O/SiO2 and initial H2O/ SiO2 on the crystaIlinity and Si/Al ratio of NaY zeolite are similar to those observed in the conventional syntheses of NaY zeolites only using sodium silicate solution as silicon source. However, due to the use of metakaolin as the main silicon and aluminum sources in the present study, a long crystallization induction period of 20 h was achieved, which can be attributed to the dissolution of metakaolin. In addition, different from the conventional syntheses of zeolite NaY, pure NaY zeolites （i.e. without NaP zeolite impurity） were still obtained even at 120℃ because of the use of a large quantity of seed solution （23 wt%） in the reaction mixture. As the aging time of the seed solution increased from 3.5 h to 22 h, the relative crystallinity of the NaY zeolite first increased sharply and then reached a plateau, while the Si/Al ratio first increased rapidly up to a maximum value of 2.75 corresponding to an aging time of 6.5 h, and then decreased sharply with the aging time.

APPLICATION OF CLAYS TO REMOVAL OF RED TIDE ORGANISMS III. THE COAGULATION OF KAOLIN ON RED TIDE ORGANISMS*

This article reports studies on the coagulation of kaolin(from Wuxian, Jiangsu, China) on various red tide organisms, and the observation for the first time that the coagulation of kaolin is much greater than that of montmorillonite so that kaolin is a more effective clay for removing red tide organisms. The authors' theoretical explanation and analysis by a mathematical-physical model prove that compared to montmorillonite. kaolin has greater attraction for organism cells and therefore greater coagulation capabil-ity. This project's studies on the effects of pH and acid-treatment show that the acid-treatment does not have much influence on the kaolin system; whereas the effect of pH on the kaolin system is the same as that on the montmorillonite system.

Reaction behavior of kaolinite with ferric oxide during reduction roasting

The pre-separation of silica and alumina in aluminosilicates is of great significance for efficiently treating alumina-/ silica-bearing minerals for alumina production. In this work, the reaction behavior of kaolinite with ferric oxide during reduction roasting was investigated. The results of thermodynamic analyses and reduction roasting experiments show that ferrous oxide obtained from ferric oxide reduction preferentially reacts with alumina in kaolinite to form hercynite, meanwhile the silica in kaolinite is transformed into quartz solid solution and/or cristobalite solid solution. With increasing roasting temperature, fayalite formed by reaction of surplus ferrous oxide with silica at low temperature is reduced to silica and metallic iron in the presence of sufficient carbon dosage. However, increasing roasting temperature and decreasing Fe2O3/Al2O3 molar ratio favor mullite formation. The complete conversion of kaolinte into free silica and hercynite can be obtained by roasting raw meal of kaolin, ferric oxide and coal powder with Fe2O3/Al2O3/C molar ratio of 1.2:2.0:1.2 at 1373 K for 60 min. This work may facilitate the development of a technique for comprehensively utilizing silica and alumina in aluminosilicates.

Efficient separation of alumina and silica in reduction-roasted kaolin by alkali leaching

Alkali leaching was employed to investigate the separation of alumina and silica in roasted kaolin obtained by roasting kaolin alone in air at 1273 K for 60 min and in clinker prepared by roasting the mixed raw meal of kaolin,ferric oxide and coal powder with Fe2O3/Al2O3/C molar ratio of 1.2:2.0:1.2 in reducing atmosphere at 1373 K for 60 min.The thermodynamic analyses and alkali leaching results show that the composition of the Al-Si spinel in roasted kaolin is close to that of 3Al2O3·2SiO2 and the spinel is dissolved with increasing leaching time,resulting in difficulty in deeply separating alumina and silica in kaolin by the traditional roasting-leaching process.On the contrary,the efficient separation of alumina and silica in kaolin can be reached by fully converting kaolinite into insoluble hercynite and soluble free silica,namely quartz solid solution and cristobalite solid solution,during reduction roasting,followed by alkali leaching of the obtained clinker.Furthermore,experimental results from treating high-silica diasporic bauxite indicate that the reduction roasting-alkali leaching process is potential to separate silica and alumina in aluminosilicates.

In situ Synthesis of SAPO-34 Zeolites in Kaolin Microspheres for a Fluidized Methanol or Dimethyl Ether to Olefins Process

SAPO-34 zeolite is considered to be an effective catalyst for methanol or dimethyl ether conversion to olefins. In this study,we developed the in situ synthesis technology to prepare SAPO-34 zeolite in kaolin micro-spheres as a catalyst for fluidized methanol or dimethyl ether to olefins process. The silicoaluminophosphate zeolite was first time reported to be synthesized in kaolin microspheres. The SAPO-34 content of synthesized catalyst was about 22% as measured by three different quantitative methods(micropore area,X-ray fluorescence and energy dispersive spectroscopy element analysis) . Most of the SAPO-34 zeolites were in nanoscale size and distributed uniformly inside the spheres. The catalytic performance was evaluated in fixed bed and fluidized bed reactors. Compared with the conventional spray-dry catalyst,SAPO/kaolin catalyst showed superior catalytic activities,bet-ter olefin selectivities(up to 94%,exclusive coke) ,and very good hydrothermal stability. The in situ synthesis of SAPO-34 in kaolin microspheres is a facile and economically feasible way to prepare more effective catalyst for fluidized MTO/DTO(methanol to olefins/dimethyl ether to olefins) process.

Preparation and mechanical properties of polypropylene fiber reinforced calcined kaolin-fly ash based geopolymer

To improve the environmental benefits and solve the problems of large shrinkage and high brittleness, the partial replacement of calcined kaolin by fly ash as a raw material for geopolymer synthesis and the influences of polypropylene (PP) fiber on the mechanical properties and volume stability were investigated. The results show that compressive strength of the geopolymer containing 33.3%(mass fraction) fly ash by steam curing at 80 ℃ for 6 d is improved by 35.5%. The 3-day compressive strength, flexural strength and impacting energy of geopolymers containing 0.05%PP fiber increase by 67.8%, 36.1% and 6.25%, while the shrinkage and modulus of compressibility decrease by 38.6% and 31.3%, respectively. The results of scanning electron microscopy (SEM) and the appearances of crack growths confirm that PP fiber can offer a bridging effect over the harmful pores and defects and change the expanding ways of cracks, resulting in a great improvement of strength and toughness.

In Situ Synthesis of NaY Zeolite with Coal-Based Kaolin

NaY zeolites were in-situ synthesized from coal-based kaolin via thehydrothermal method. The effects of various factors on the structure of the samples were extensivelyinvestigated. The samples were characterized by N_2 adsorption, XRD, IR and DTG-DTA methods, andthe results show that the crystallization temperature and amount of added water play an importantrole in the formation of the zeolite structure. The 4A and P zeolites are the competitive phasepresent in the resulting product. However, NaY zeolites with a higher relative crystallinity,excluding impure crystals and the well hydrothermal stability, can be synthesized from coal-basedkaolin. These zeolites possess a larger surface area and a narrow pore size distribution, and thismeans that optimization of this process might result in a commercial route to synthesize NaYzeolites from coal-based kaolin.

Kaolin-based geopolymers with various NaOH concentrations

Kaolin geopolymers were produced by the alkali-activation of kaolin with an activator solution （a mixture of NaOH and sodium silicate solutions）. The NaOH solution was prepared at a concentration of 6-14 mol/L and was mixed with the sodium silicate solution at a Na2SiO3/NaOH mass ratio of 0.24 to prepare an activator solution. The kaolin-to-activator solution mass ratio used was 0.80. This paper aimed to analyze the effect of NaOH concentration on the compressive strength of kaolin geopolymers at 80℃ for 1, 2, and 3 d. Kaolin geopolymers were stable in water, and strength results showed that the kaolin binder had adequate compressive strength with 12 mol/L of NaOH concentration. When the NaOH concentration increased, the SiO2/Na20 decreased. The increased Na20 content enhanced the dissolution of kaolin as shown in X-ray diffraction （XRD） and Fourier transform infrared spectroscopy （FTIR） analyses. However, excess in this content was not beneficial for the strength development of kaolin geopolymers. In addition, there was the formation of more geopolymeric gel in 12 mol/L samples. The XRD pattern of the samples showed a higher amorphous content and a more geopolymer bonding existed as proved by FTIR analysis.

Engineering property test of kaolin clay contaminated by diesel oil

Engineering property of kaolin clay contaminated by diesel oil was studied through a series of laboratory experiments.Oil contents(mass fraction) of 4%,8%,12%,16% and 20% were selected to represent different contamination degrees,and the soil specimens were manually prepared through mixing and static compaction method.Initial water content and dry density of the test kaolin clay were controlled at 10% and 1.58 g/cm^3,respectively.Test results indicate that since part of the diesel oil will be released from soil by evaporation,the real water content should be derived through calibration of the quasi water content obtained by traditional test method.As contamination degree of the kaolin clay increases,both liquid limit and plastic limit decrease,but there's only a slight increase for plasticity index.Swelling pressure of contaminated kaolin clay under confined condition will be lowered when oil-content gets higher.Unconfined compressive strength(UCS) of the oil-contaminated kaolin clay is influenced by not only oil content but also curing period.Increase of contamination degree will continually lower UCS of the kaolin clay specimen.In addition,electrical resistivity of the contaminated kaolin clay with given water content decreases with the increase of oil content.However,soil resistivity is in good relationship with oil content and UCS.Finally,oil content of 8% is found to be a critical value for engineering property of kaolin clay to transit from water-dominated towards oil-dominated characteristics.