Theoretical Modeling and Surface Roughness Prediction of Microtextured Surfaces in Ultrasonic Vibration-Assisted Milling

Textured surfaces with certain micro/nano structures have been proven to possess some advanced functions,such as reducing friction,improving wear and increasing wettability.Accurate prediction of micro/nano surface textures is of great significance for the design,fabrication and application of functional textured surfaces.In this paper,based on the kinematic analysis of cutter teeth,the discretization of ultrasonic machining process,transformation method of coordinate systems and the cubic spline data interpolation,an integrated theoretical model was established to characterize the distribution and geometric features of micro textures on the surfaces machined by different types of ultrasonic vibration-assisted milling(UVAM).Based on the theoretical model,the effect of key process parameters(vibration directions,vibration dimensions,cutting parameters and vibration parameters)on tool trajectories and microtextured surface morphology in UVAM is investigated.Besides,the effect of phase difference on the elliptical shape in 2D/3D ultrasonic elliptical vibration-assisted milling(UEVAM)was analyzed.Compared to conventional numerical models,the method of the cubic spline data interpolation is applied to the simulation of microtextured surface morphology in UVAM,which is more suitable for characterizing the morphological features of microtextured surfaces than traditional methods due to the presence of numerous micro textures.The prediction of surface roughness indicates that the magnitude of ultrasonic amplitude in z-direction should be strictly limited in 1D rotary UVAM,2D and 3D UEVAM due to the unfavorable effect of axial ultrasonic vibration on the surface quality.This study can provide theoretical guidance for the design and fabrication of microtextured surfaces in UVAM.

Grain structure and microtexture evolution during superplastic deformation of 5A90 Al-Li alloy

The microstructural evolution of banded 5A90 A1-Li alloy during superplastic deformation at 475℃ with an initial strain rate of 8× 10^-4 S^-1 was studied using EBSD technique. The results showed that, before deformation, the grain shape appeared to be banded, the most grain boundaries belonged to low-angle boundaries, and the initial sheet had a dominate of { 110}（112） brass texture. During deformation, there were grain growth, grain shape change, misorientation increasing and textural weakening. The fraction of high-angle boundaries increased rapidly once the flow stress reached the peak value. Corresponding deformation mechanism for various stages of deformation was suggested. Dislocation activity was the dominant mechanism in the first stage, then dynamic recrystallization occurred, and grain rotation was expected as an accommodation for grain boundary sliding （GBS）. At large strains, GBS was the main mechanism.

Microstructure and microtexture evolution of undercooled Ni-15%Cu alloy

Rapid solidification of undercooled Ni-15%Cu （mole fraction） alloy was studied using glass fluxing and cyclic superheating. To show the effect of cooling history on the microstrucyure and microtexture evolution, the as-solidified samples were either cooled naturally or quenched into water after recalescence. At low undercooling, grain-refined microstructure has a random texture and a highly oriented texture without annealing twins for the case of naturally cooling and quenching, respectively. At high undercooling, a fully random texture as well as a number of annealing twins are observed, and recrystallization and grain growth independently happen on the cooling history. Fluid flow and recrystallization play an important role in the microtexture formation for grain refinement at both low and high undercooling.

Surface Microtextures of Slipping Zone Soil of Some Landslides in the Three Gorges Reservoir District and Their Significance

The mineral assemblage and content and surface microtextures of slipping zone soil of several landslides in the Three Gorges Reservoir District have been analyzed using the scanning electron microscope (SEM) and X-ray diffractometer (XRD). All the mineral assemblages are similar in these landslides. The main minerals are montmorillonite, illite, kaolinite, chlorite, quartz and feldspar. There are two kinds of surface microtexture in the slipping zone soil, i.e., linear scratches and arcuate scratches. Based on analyses of the changes of the microtextures, one can obtain information about the number, directions and stages of landslide movements. The authors have also studied the mechanism of landslide formation, evaluated the stability of landslides and revival possibility of ancient landslides and forecasted the activity of similar landslides in different districts. The surface microtexture features of stable landslides and mobile landslides are summarized and it is concluded that the existence of filamentous bacteria may result in or increase movements of landslides.

Effects of micrite microtextures on the elastic and petrophysical properties of carbonate reservoirs

Apparent differences in sedimentation and diagenesis exist between carbonate reservoirs in different areas and affect their petrophysical and elastic properties.To elucidate the relevant mechanism,we study and analyze the characteristics of rock microstructure and elastic properties of carbonates and their variation regularity using 89 carbonate samples from the different areas The results show that the overall variation regularities of the physical and elastic properties of the carbonate rocks are controlled by the microtextures of the microcrystalline calcite,whereas the traditional classification of rock-and pore-structures is no longer applicable.The micrite microtextures can be divided,with respect to their morphological features,into porous micrite,compact micrite,and tight micrite.As the micrites evolves from the first to the last type,crystal boundaries are observed with increasingly close coalescence,the micritic intercrystalline porosity and pore-throat radius gradually decrease;meanwhile,the rigidity of the calcite microcrystalline particle boundary and elastic homogeneity are enhanced.As a result,the seismic elastic characteristics,such as permeability and velocity of samples,show a general trend of decreasing with the increase of porosity.For low-porosity rock samples(φ<5%)dominated by tight micrite,the micritic pores have limited contributions to porosity and permeability and the micrite elastic properties are similar to those of the rock matrix.In such cases,the macroscopic physical and elastic properties are more susceptible to the formation of cracks and dissolution pores,but these features are controlled by the pore structure.The pore aspect ratio can be used as a good indication of pore types.The bulk modulus aspect ratio for dissolution pores is greater than 0.2,whereas that of the intergranular pores ranges from 0.1 to 0.2.The porous and compact micrites are observed to have a bulk modulus aspect ratio less than 0.1,whereas the ratio of the tight micrite approaches 0.2。

A preliminary study on microtextures，structures and mineralizing processes of hydrothermal chimneys in Mariana Trough

Microtextures and struetures of 9 hydrothermal chimneys sampled on the small spreading ridge Of the Mari ana Trough during SONNE Cruise 57 (SO57) and 69 (SO69) in 1988 and 1990 were studied by means of scanning electron microscope. The results reveal that the two types of chimneys from the Mariana Trough. the 'silicic chimneys' containing Fe sulfide and the pure 'silica chimneys' without sulfide, vary distinctly not only in mineral and chemical compositions, but also in microtextures and structures. The silicic chimneys generally show three major types of microtextures.The inside of the chimneys is dominated by holocrystalline or semicrystalline idiomorphic and hypidiomorphic granular textures and the outwall by amorphous colloidal texture. In some of the silicic chimneys relict texture is observed. However,the pure silica chimneys show chiefly amorphous colloidal texture from the inside to the outwall. Microstructurally. theinside of the silicic chimneys is dominated by a 'silica-covering' structure and a 'voidfilling' structure, and the outwall by a chain-like or three-dimentional chain-network structure built up by individual opal globules, whereas the pure silica chimneys are mainly three-dimentional chain-network and the dense silica bands in structure. These variations suggest that not only mineralizing conditions but also processes differ distinctly during the formation of the two types of chimneys, and that hydrothermal mineralization in the Mariana Trough shows a multistage or multieplsodical nature.

Method of ameliorating the lubrication and friction performance of an engine based on different microtextures

A design of different microtextures on the surface of the crankpin bearing(CB)is proposed to ameliorate the lubrication and friction performance(LFP)of engines.On the basis of the CB s hydrodynamic lubrication model,the bearing surface of CB using different microtextures,such as wedge-shaped textures(WSTs),square textures(STs),circular textures(CTs),and combined square-circular textures(CSCTs),is simulated and assessed under various external loads of the CB at an engine speed of 2000 r/min.The pressure of the oil film,the frictional force,the force of the solid asperity contact,and the friction coefficient of the CB are used as objective functions.Results indicate that the bearing surface designed by the STs remarkably improves the CB s LFP in comparison with other structures of WSTs,CTs,and CSCTs.Particularly,the average values of the frictional force,solid asperity contact,and friction coefficient of the CB using the STs are greatly reduced by 28.5%,14.5%,and 33.2%and by 34.4%,26.3%,and 43.6%in comparison with the optimized CB dimensions and CTs,respectively.Therefore,the application of the STs on the CB surfaces can enhance the LFP of engines.

The Relationship between Microtexture Types and Indices of Physico-Mechanical Properties of Loess in China

The paper deals mainly with the relationship between the microtexture types and the indices of physicomechanical properties of loess. The results of study demonstrate that the study of microtextures of loess is of importance in the prediction and preliminary evaluation of engineering geological properties of loess in a region.

Mechanically driven assembly of biomimetic 2D-material microtextures with bioinspired multifunctionality

Nature provides a wealth of bio-inspiration for advanced material research.Assembling various nanomaterials into biomimetic microtextures with bioinspired functionalities has spurred increasing research interests and facilitated technological advances in various applications.In recent years,two-dimensional materials(2DMs)have emerged as important building block units in the biomimicry field due to their distinct chemical,physical,electrical,electrochemical,and catalytic properties.In this review article,various mechanically driven assembly approaches are summarized to fabricate various genealogies of biomimetic 2DM microtextures with bio-inspired multifunctionality.First,sequential deformation strategies are discussed to programmably construct higher dimensional 2DM microtextures,ranging from wrinkles/crumples(one-time deformation)to multiscale hierarchies(multiple deformations).Next,the current progress using higher dimensional 2DM microtextures to imitate different biological structures and/or induce bio-inspired multifunctionality is systematically summarized.Four showcases of bio-inspiration and biomimicry using different 2DM nanosheets are highlighted:(1)wrinkle patterns of an earthworm that spur the design of strain sensors with programmable working ranges and sensitivities,(2)wrinkle appearance of a Shar-Pei dog that motivates the fabrication of stretchable energy storage devices,(3)hierarchical scale textures of a desert lizard that inspire cation-induced gelation platforms for 2DM aerogels,and(4)wrinkle skin of an elephant that influences the development of 2DM protective skin for soft robots.Finally,challenges and future opportunities of adopting 2DM nanosheets to assemble biomimetic microstructures with synergistic functionalities are discussed.

Microstructure and microtexture evolution characteristics of a powder metallurgy Ni-based superalloy during static recrystallization

Static recrystallization(SRX)characteristics of a powder metallurgy superalloy were investigated by isothermal compression at 1080–1170°C under strain rates of 0.01–0.1 s−1,strains of 0.1,0.22,or 0.5,and holding time of 0–300 s.The impacts of temperature,strain rate,holding time,and strain on the SRXed grain size,volume fraction,and microtexture were explored by electron backscatter diffraction technique.It was found that temperature played a key role in these processes.As SRX progressed,the<110>fiber parallel to the axis compression direction gradually weakened and was replaced by the<001>fiber because<001>was the preferred recrystallization orientation and grain growth direction for the Ni-based superalloy.Moreover,high temperatures and low strain rates promoted the formation of the<001>fiber.Three nucleation mechanisms during SRX process were found:grain boundary bulging,primary twin assistance,and subgrain coalescence.Grain boundary bulging occurred under all process conditions;however,at low temperatures and high strain rates,the latter two mechanisms could provide additional nucleation modes.In addition,SRX size and volume fraction models were established.

The influence of microtexture on the formation mechanism of nodules in Zircaloy-4 alloy tube

Corrosion re sistance of Zircaloy-4 alloy tube in superheated steam at 673 K/10.3 MPa is anisotropic.A part of the surface undergoes uniform corrosion while the other suffers nodular corrosion.Narrow and wide nodules are observed after an exposure period of 3 and 30 days,respectively.A new matrix transformation method is established in order to study the formation mechanism of nodules in the cross-section(CS) of Zircaloy-4 alloy tube using the EBSD technique,while the CS perpendicular to axial direction(AD).The results reveal that the microtexture is a key factor behind the two types of corrosion.Furthermore,the oxide layers grow anisotropically over the corroded surface.A thick oxide layer forms over the nodular corrosion region on the grains with c-axis oriented in the range of 40° around tangential direction(TD),whereas a thin oxide layer over the uniform corrosion region is detected on the grains with c-axis oriented in the range of 68° around TD.In short,the anisotropic growth of oxide layer was caused by the change of microtexture of the Zr-4 alloy tube,and this anisotropic growth of oxide layer contributed to the nodules formation.

Critical rate capability barrier by the(001)microtexture of a singlecrystal cathode for long lifetime lithium-ion batteries

In practical pouch cell,LiNi0.5Mn0.3Co0.2O2/artificial graphite lithium ion battery using single-crystal LiNi0.5Mn0.3Co0.2O2(S-NMC532)as cathode can have excellent cycle performance.However,singlecrystal LiNi0.5Mn0.3Co0.2O2 inevitably suffers poor rate capability compared to the polycrystalline materials.Here,we systematically studied the relationship between microstructural characteristics and the practical rate performance,as well as explored the impedance change during the cycling process in the pouch cell.This work shows that the(001)plane microtexture of the electrode surface structure is a critical barrier for rate capability.Electron backscatter diffraction(EBSD),electrochemical impedance spectroscopy(EIS)and distribution of relaxation times(DRT)are conducted on the cathodes.These analyses allow to conclude on the influence of the(001)plane microtexture on the electrode surface,which illustrates a diffusion resistance of lithium ions,and then,leading a high interfacial resistance.Thus,this work confirms the main cause of the inferior rate capability of S-NMC532 and offers guidance for developing a battery with high rate and ultralong cycling life.

Microtextures on quartz grains from the Gulf of Mexico and the Mexican Pacific coastal sediments:Implications for sedimentary processes and depositional environment

Microtexture analyes on quartz from coastal sediments of the Gulf of Mexico and the Mexican Pacific Coast reveal 35 and 30 types of microtextures,respectively,which were grouped into mechanical,mechanical/chemical and chemical categories based on their mode of origin.Microtextures of chemical origin are rarer in the El Carrizal than in the Manzanillo beach sediments of the Mexican Pacific Coast.Microtextures of mechanical origin like straight and curved scratches,pits,broken edges,and V-shaped marks indicate high energy,fluvial to marine depositional environments.The scarcity to absence of chemical features suggest that the energy level was higher at the Mexican Pacific coast than on the Gulf of Mexico coast.V-shaped marks are common in the Gulf of Mexico sediments,whereas they are abundant in the quartz grains from the Mexican Pacific coast.Increased frequency and density of V-shaped marks are produced by exceedingly high wave velocity during storm events or tsunamis.Abundance of V-shaped marks with fresh surfaces of quartz grains from the Mexican Pacific coast indicate an extremely high-energy impact event.Many quartz grains from the El Carrizal beach of the Mexican Pacific coast have abundant closely spaced Vshaped marks with fewer fresh surfaces.Such high frequency of V-shaped marks is mainly linked to grain-tograin collision,typically associated with high-energy sub-aqueous conditions with a large volume of sedimentary particles in the water column that are produced during a tsunami or storm events.In contrast,many quartz grains from the Gulf of Mexico have large fresh surfaces with moderate percentages of V-shaped marks that might have been produced by high-energy waves with low sediment concentrations during storm events.

Analysis of Orange Peel Defect in St14 Steel Sheet by Electron Backscattered Diffraction (EBSD)

In this paper, the orange peel defect in the surface range of the st14 steel sheet has been investigated using the electron backscattered diffraction (EBSD) technique. It has been found that the orange peel defect in the st14 steel sheet was resulted from the local coarse grains which were produced during hot-rolling due to the critical deformation in dual-phase zone. During deep drawing, the coarse grains with {100}<001> microtexture can slip on the {112}<111> slip system to form bulging and yields orange peel defects, while the coarse grains with {112}<110> orientation do not form the defect as the Schmid factor of {112}<111> slip system in it equals zero.

Deformation behavior of explosive detonation in electroformed nickel liner of shaped charge with nano-sized grains

Nickel liner of shaped charge with nano-sized grains was prepared by electroforming technique and the ultra-highstrain-rate deformation was performed by explosive detonation.The as-electroformed and post-deformed microstructures of electroformed nickel liner of shaped charge were observed by optical metallography(OM),scanning electron microscopy(SEM) and transmission electron microscopy(TEM) and the orientation distribution of the grains was analyzed by electron backscattering pattern(EBSP) technique.Both melting phenomenon in the jet fragment and recovery and recrystallization in the slug after ultra-high-strain-rate deformation were observed.The research evidence shows that dynamic recovery and recrystallization play an important role in ultra-high-strain-rate deformation for electroformed nickel liner of shaped charge with nano-sized grain.

Resolving the Routine Presence of Kyanite, Andalusite and Sillimanite across a Region using Foliation Intersection/Inflection Axes Preserved in Porphyroblasts, Petrographic Observations and Thermobarometry

Constraints from P-T pseudosections （MnNCKFMASH system）, foliation intersection/ inflection axes preserved in porphyroblasts （FIAs）, mineral assemblages and textural relationships for rocks containing all three Al2 SiO5 polymorphs indicate a kyanite→ andalusite→ sillimanite sequential formation at different times rather than stable coexistence at the Al2SiO5 triple point. All three Al2SiO5 polymorphs grew in the Chl, Bt, Ms, Grt, St, Pl and Crd bearing Ordovician Clayhole Schist in Balcooma, northeastern Australia separately along a looped P-T-t-D path that swaps from clockwise to anticlockwise in the tectono-metamorphic history of the region. Kyanite grew during crustal thickening in an Early Silurian Orogenic event followed by decompression/heating, andalusite and fibrolitic sillimanite growth during Early Devonian exhumation.

Hydrochemistry and sediment characteristics of polar periglacial lacustrine environments on Fisher Island and Broknes Peninsula,East Antarctica

Fisher Island and Broknes Peninsula in the Larsemann Hills constitute part of a polar lowland periglacial environment between marine and glacial ecosystems. The landscape is characterized by gently rolling hills and broad valleys interspersed with lakes formed in glacially scoured basins. We analyzed the physieochemical parameters and the ionic constituents of water samples from 10 lakes in each of these two locations. Our results showed considerable differences between the two regions and demon- strated the influence of lithology and processes including weathering, evaporation, and atmospheric precipitation. All major cations and anions in the lake waters showed positive correlations indicating balanced ionic concentrations. Unconsolidated sediments were sparsely distributed and scattered over glacial deposits, valley fills, and occasional moraine ridges. The type and rate of sedi- mentation was mainly controlled by surface run-off and aeolian influx. The sediment samples from lake beds and the catchment area on Fisher Island were immature and poorly to very poorly sorted, consisting of gravelly sand with negligible silt and finer fractions. Sediments had a polymodal grain size distribution with the two major populations lying between -2 and 1 phi and be- tween 0 and 1.5 phi. The sediments were lithic arenite to arkosic in composition and the microtextures imprinted over quartz grains were dominated by mechanical textures resulting from several stages of glacial crushing and grinding. The presence of deep disso- lution cavities, cryptocrystalline precipitation, and euhedral crystal growth signified the effect of chemical activity after the deposition of grains in the lacustrine environment.

Influence of Thin Water Film on Skid Resistance

Most of past researches on the skid resistance/road wetness relationship deal with thick water depths （〉 1 mm）. Questions remain as to the variation of skid resistance with thin water films and the transition between the dry state and the so-called ＂damp＂ or ＂humid＂ state at which the skid resistance drop can be as high as 30%-40%. This paper deals with a theoretical and experimental assessment of the friction-water depth relationship. The main objective is to estimate local water depths trapped between the tire and the road asperities and to define a so-called ＂critical＂ water depth which can be used to detect risky situations for road users. Tests are performed in laboratory. It was found that the friction-water depth curves have an inverse-S shape and present an initial constant-friction part before decreasing to a minimum value. A ＂critical＂ water depth, defined as the water depth above which the friction coefficient collapses significantly, is determined from surface texture on critical water depth is discussed. observed friction-water depth curves. Influence of test speed and

Determination and prediction of pavement skid resistance–connecting research and practice

Adequate pavement skid resistance is a key requirement for safe road operations.Unfortunately,the measurement and prediction of the skid resistance property of an in-service road pavement,or pavement mixture specimens in the laboratory,is a highly challenging process from both theoretical and practical points of view.For more than 60 years,owing to the lack of theoretical solutions to the complex tire-fluid-pavement interaction problem,the practice of pavement skid resistance determination and prediction has essentially been derived from experimental and field observed data.The rapid development of efficient numerical computational techniques and high-power computing facilities in the last two decades made it possible for researchers to numerically solve the tire-fluidpavement interaction problem.It enables the numerical evaluation and prediction of high-speed wet skid resistance,and the determination of the tire-pavement kinetic friction coefficient in the evaluation of low-speed skid resistance.This paper presents a state-of-the-art review of the research development of theoretical mechanistic approaches in the determination and prediction of pavement skid resistance.It covers the following main aspects of the subject matter:(i)mechanisms of skid resistance generation in dry,wetted(i.e.,damp),wet and flooded pavements;(ii)theoretical evaluation of pavement skid resistance in dry,wetted,wet and flooded states;(iii)theoretical approaches in pavement skid resistance prediction;and(iv)concepts of representing the skid resistance state of pavement.The capability of finite element simulation approach for wet skid resistance evaluation with good accuracy is explained.Also highlighted is the practical significance of the Concept of Skid Resistance State.Areas of practical applications of the concept,coupled with the simulation model,are introduced.They include applications in driving safety analysis,road safety design and control,design of paving mixtures,safety maintenance and management of pavements,and harmonization of skid resistance measurements and predictions.

Microstructural evolution in electroformed nickel shaped-charge liners with nano-sized grains undergone deformation at ultrahigh strain rate

Nickel shaped-charge liners with nano-sized grains were prepared by the electroforming technique, and the deformation at ultrahigh strain rate was performed by explosive detonation. The as-formed and post-deformed microstructures of electroformed nickel shaped-charge liners with nano-sized grains were observed by means of transmission electron microscopy, and the orientation distribution of the grains was analyzed by the electron backscattering pattern （EBSP） technique. The melting phenomenon in the jet fragment and the recovery and recrystallization in the slug after plastic deformation at ultrahigh-strain rate were observed in the ultrafine-grained nickel shaped-charge liners. The research evidence shows that dynamic recovery and recrystallization play an important role in plastic deformation at ultrahigh strain rate.