采用多弧离子镀技术选取钛靶电流分别为60A、70A、80A和基体偏压分别为-240V、-300V、-360V在高速钢基体上制备Ti N/Ti Al N多层薄膜。使用划痕仪、显微硬度计、摩擦磨损试验机和马弗炉对膜层的膜基结合力、显微硬度、摩擦磨损性能和热...采用多弧离子镀技术选取钛靶电流分别为60A、70A、80A和基体偏压分别为-240V、-300V、-360V在高速钢基体上制备Ti N/Ti Al N多层薄膜。使用划痕仪、显微硬度计、摩擦磨损试验机和马弗炉对膜层的膜基结合力、显微硬度、摩擦磨损性能和热震性能进行检测。结果表明:在钛靶电流为70A和基体偏压为-240V时膜基结合力最高,同时显微硬度也较高;在基体偏压为-300V的条件下,钛靶电流为70A时的摩擦系数最小,其耐磨性能良好;基体偏压为-240V时的抗热震性能良好。展开更多
Plasma-activated electron beam-physical vapor deposition(EB-PVD)was used for depositing nitride multilayer coatings in this work.Different from the conventional coating methods,the multilayers were obtained by manip...Plasma-activated electron beam-physical vapor deposition(EB-PVD)was used for depositing nitride multilayer coatings in this work.Different from the conventional coating methods,the multilayers were obtained by manipulating electron beam(EB)to jump between two different evaporation sources alternately with variable frequencies(jumping beam technology).The plasma activation was generated by a hollow cathode plasma unit.The deposition process was demonstrated by means of tailoring TiN/TiAlN multilayers with different modulation periods(M1:26.5 nm,M2:80.0 nm,M3:6.0 nm,M4:4.0 nm).The microstructure and hardness of the multilayer coatings were comparatively studied with TiN and TiAlN singlelayer coatings.The columnar structure of the coatings(TiN,TiAlN,M1,M2)is replaced by a glassy-like microstructure when the modulation period decreases to less than 10 nm(M3,M4).Simultaneously,superlattice growth occurs.With the decrease of modulation period,both the hardness and the plastic deformation resistance(H^3/E^2,H-hardness and E-elastic modulus)increase.M4coating exhibits the maximum hardness of(49.6±2.7)GPa and the maximum plastic deformation resistance of^0.74 GPa.展开更多
文摘采用多弧离子镀技术选取钛靶电流分别为60A、70A、80A和基体偏压分别为-240V、-300V、-360V在高速钢基体上制备Ti N/Ti Al N多层薄膜。使用划痕仪、显微硬度计、摩擦磨损试验机和马弗炉对膜层的膜基结合力、显微硬度、摩擦磨损性能和热震性能进行检测。结果表明:在钛靶电流为70A和基体偏压为-240V时膜基结合力最高,同时显微硬度也较高;在基体偏压为-300V的条件下,钛靶电流为70A时的摩擦系数最小,其耐磨性能良好;基体偏压为-240V时的抗热震性能良好。
基金financially supported by the National Natural Science Foundations of China(Nos.51201005 and 51231001)
文摘Plasma-activated electron beam-physical vapor deposition(EB-PVD)was used for depositing nitride multilayer coatings in this work.Different from the conventional coating methods,the multilayers were obtained by manipulating electron beam(EB)to jump between two different evaporation sources alternately with variable frequencies(jumping beam technology).The plasma activation was generated by a hollow cathode plasma unit.The deposition process was demonstrated by means of tailoring TiN/TiAlN multilayers with different modulation periods(M1:26.5 nm,M2:80.0 nm,M3:6.0 nm,M4:4.0 nm).The microstructure and hardness of the multilayer coatings were comparatively studied with TiN and TiAlN singlelayer coatings.The columnar structure of the coatings(TiN,TiAlN,M1,M2)is replaced by a glassy-like microstructure when the modulation period decreases to less than 10 nm(M3,M4).Simultaneously,superlattice growth occurs.With the decrease of modulation period,both the hardness and the plastic deformation resistance(H^3/E^2,H-hardness and E-elastic modulus)increase.M4coating exhibits the maximum hardness of(49.6±2.7)GPa and the maximum plastic deformation resistance of^0.74 GPa.