Desulfurization characteristics of slaked lime and regulation optimization of circulating fluidized bed flue gas desulfurization process--A combined experimental and numerical simulation study

Circulating fluidized bed flue gas desulfurization(CFB-FGD) process has been widely applied in recent years. However, high cost caused by the use of high-quality slaked lime and difficult operation due to the complex flow field are two issues which have received great attention. Accordingly, a laboratory-scale fluidized bed reactor was constructed to investigate the effects of physical properties and external conditions on desulfurization performance of slaked lime, and the conclusions were tried out in an industrial-scale CFB-FGD tower. After that, a numerical model of the tower was established based on computational particle fluid dynamics(CPFD) and two-film theory. After comparison and validation with actual operation data, the effects of operating parameters on gas-solid distribution and desulfurization characteristics were investigated. The results of experiments and industrial trials showed that the use of slaked lime with a calcium hydroxide content of approximately 80% and particle size greater than 40 μm could significantly reduce the cost of desulfurizer. Simulation results showed that the flow field in the desulfurization tower was skewed under the influence of circulating ash. We obtained optimal operating conditions of 7.5 kg·s^(-1)for the atomized water flow, 70 kg·s^(-1)for circulating ash flow, and 0.56 kg·s^(-1)for slaked lime flow, with desulfurization efficiency reaching 98.19% and the exit flue gas meeting the ultraclean emission and safety requirements. All parameters selected in the simulation were based on engineering examples and had certain application reference significance.

Industrial application of the technique of removing Mo by a combination of moving packed bed and fluidized bed ion exchange

The application of the technique of removing molybdenum by moving packed bedand fluidized bed ion-exchange in a factory was described. The data showed that the Mo removalefficiency is above 99 percent, and the Mo content in APT (Ammonium Paratungstate) is controlledsteadily below 18 X l0^(-6), in the case of treating the feed liquor containing Mo 1.4 g/L. Thetechnique is simple and convenient in operation, good reusability of resin, loss consumption ofdesorption reagent and little pollution on environment. The loss of tungsten is less than 0.5percent. The technique bas been proved to be an economical and efficient process for Mo removal.

Computational fluid dynamic simulation of gas-liquid flow in rotating packed bed:A review

The rotating packed bed(RPB)has been widely used in gas-liquid flow systems as a process intensification device,exhibiting excellent mass transfer enhancement characteristics.However,the complex internal structure and the high-speed rotation of the rotor in RPB bring significant challenges to study the intensification mechanism by experiment methods.In the past two decades,Computational fluid dynamics(CFD)has been gradually applied to simulate the hydrodynamics and mass transfer characteristics in RPB and instruct the reactor design.This article covers the development of the CFD simulation of gasliquid flow in RPB.Firstly,the improvement of the simulation method in the aspect of mathematical models,geometric models,and solving methods is introduced.Secondly,new progress of CFD simulation about hydrodynamic and mass transfer characteristics in RPB is reviewed,including pressure drop,velocity distribution,flow pattern,and concentration distribution,etc.Some new phenomena such as the end effect area with the maximum turbulent have been revealed by this works.In addition,the exploration of developing new reactor structures by CFD simulation is introduced and it is proved that such new structures are competitive to different applications.The defects of current research and future development directions are also discussed at last.

CFD-DEM simulation of fluid-solid flow of a tapered column separation bed

Research on recycling waste Printed Circuit Boards(PCB) is at the forefront of preventing environmental pollution and finding ways to recycle resources.The Tapered Column Separation Bed(TCSB) is invented aiming at disposing the problem that fine particles of waste printed circuit boards cannot be separated efficiently so as to obtain further insight about the underlying mechanisms and demonstrate the separation feasibility in the tapered column separation bed.In this work,a Computational Fluid Dynamics(CFD) coupled with Discrete Element Method(DEM) model for two-phase flow has been extended to simulate the fluid-solid flow in the tapered column separation bed.Its validity is demonstrated by its successful capturing the key features of particles' flow pattern,velocity,the pressure distribution,the axial position with time and axial force for particles with different densities.Simulation results show that the plastic particles and resin particles become overflow,while copper particles,iron particles and aluminum particles successively become underflow,with a discharge water flow rate of 1 m^3/h,an obliquity of 30°.The simulated results agree reasonably well with the experimental observation.Using this equipment to separate waste PCBs is feasible,theoretically.

Separation of Sesamin and Sesamolin by a Supercritical Fluid-Simulated Moving Bed

This work shows how the sesamin and sesamolin in sesame seed can be extracted, enriched and purified by the related technologies of supercritical carbon dioxide. Sesame oil is first obtained from the sesame seeds by supercritical carbon dioxide extraction (SFE);lignans in the oil are enriched and precipitated as the top product by supercritical fluid fractionation technology (SFF);the crude lignans are then separated by supercritical fluid-simulated moving bed chromatography (SF-SMB) to obtain pure sesamin and sesamolin. The simulated moving bed is a continuous chromatography;the use of supercritical carbon dioxide as the desorbent simplifies the downstream treatment. By experimental validation, this work also shows that replacing liquid by SF as the desorbent for the SMB automatically creates a gradient operation for the SMB and enlarges the separable range of the operating conditions. Both the design and operation of the SF-SMB are introduced in this paper. The application of SF-SMB to the separation of sesamin and sesamolin provides a novel example for demonstrating the diversity of SF and the potential applications for the production of natural products and the development of botanical drugs.

Fluidised bed granulation of two APIs:QbD approach and development of a NIR in-line monitoring method

The study focused on the fluid-bed granulation process of a product with two active pharmaceutical ingredients,intended for coated tablets preparation and further transfer to industrial scale.The work aimed to prove that an accurate control of the critical granulation parameters can level the input material variability and offer a user-friendly process control strategy.Moreover,an in-line Near-Infrared monitoring method was developed,which offered a real time overview of the moisture level along the granulation process,thus a reliable supervision and control process analytical technology(PAT)tool.The experimental design’s results showed that the use of apparently interchangeable active pharmaceutical ingredients(APIs)and filler sorts that comply with pharmacopoeial specifications,lead to different end-product critical attributes.By adapting critical granulation parameters(i.e.binder spray rate and atomising pressure)as a function of material characteristics,led to granules with average sizes comprised in a narrow range of 280–320μm and low nongranulated fraction of under 5%.Therefore,the accurate control of process parameters according to the formulation particularities achieved the maintenance of product within the design space and removed material related variability.To complete the Quality by design(QbD)strategy,despite its limited spectral domain,the microNIR spectrometer was successfully used as a robust PAT monitoring tool that offered a real time overview of the moisture level and allowed the supervision and control of the granulation process.

Optimization of the Internal Circulating Fluidized Bed Using Computational Fluid Dynamics Technology

The computational fluid dynamics(CFD)technology is analyzed and calculated utilizing the turbulence model and multiphase flow model to explore the performance of internal circulating fluidized beds(ICFB)based on CFD.The three-dimensional simulation method can study the hydrodynamic properties of the ICFB,and the performance of the fluidized bed is optimized.The fluidization performance of the ICFB is improved through the experimental study of the cross-shaped baffle.Then,through the cross-shaped baffle and funnel-shaped baffle placement,the fluidized bed reaches a coupled optimization.The results show that CFD simulation technology can effectively improve the mass transfer efficiency and performance of sewage treatment.The base gap crossshaped baffle can improve the hydraulic conditions of the fluidized bed and reduce the system energy consumption.The cross-shaped baffle and funnel-shaped baffle can perfect the performance of the reactor and effectively strengthen the treatment in the intense aerobic process of industrial sewage.

Study on Treatment of the Pesticide Wastewater by the Composite Process of Biological Active Carbon Filter-Fluid Bed

[ Objectlve] The research aimed to study treatment effect of the pesticide wastewater by the composite process of biological active car- bon filter-fluid bed. [Method] The composite process of biological active carbon filter- fluid bed was applied to treat the mixed pesticide wastewater. The removal efficiencies of CODcr, BODs, NH3-N, SS and the influence factors were investigated. [ Result] The composite process had good treatment efficiency for pesticide wastewater. After running stably, the average removal rates of CODc,, BODs, NH3-N and SS were re- spectively 91.6%, 96.2%, 90.2% and 87.5%. All indices reached the third level cdteda specified in Comprehensive Standard of the Sewage Dis- charge （DB12/356-2008）. [ Conclusionl The whole system operates reliably and simply, and provides a stable, convenient and economical solu- tion for deep treatment of the mixed pesticide wastewater.

Numerical simulations and comparative analysis of two- and three-dimensional circulating fluidized bed reactors for CO2 capture

Carbon dioxide(CO2),the main gas emitted from fossil burning,is the primary contributor to global warming.Circulating fluidized bed reactor(CFBR)is proved as an energy-efficient method for post-combustion CO2 capture.The numerical simulation by computational fluid dynamics(CFD)is believed as a promising tool to study CO2 adsorption process in CFBR.Although three-dimensional(3D)simulations were proved to have better predicting performance with the experimental results,two-dimensional(2D)simulations have been widely reported for qualitative and quantitative studies on gas-solid behavior in CFBR for its higher computational efficiency recently.However,the discrepancies between 2D and 3D simulations have rarely been evaluated by detailed study.Considering that the differences between the 2D and 3D simulations will vary substantially with the changes of independent operating conditions,it is beneficial to lower computational costs to clarify the effects of dimensionality on the numerical CO2 adsorption runs under various operating conditions.In this work,the comparative analysis for CO2 adsorption in 2D and 3D simulations was conducted to enlighten the effects of dimensionality on the hydrodynamics and reaction behaviors,in which the separation rate,species distribution and hydrodynamic characteristics were comparatively studied for both model frames.With both accuracy and computational costs considered,the viable suggestions were provided in selecting appropriate model frame for the studies on optimization of operating conditions,which directly affect the capture and energy efficiencies of cyclic CO2 capture process in CFBR.

Preparation and characterization of pelletized solid dispersion of resveratrol with mesoporous silica microparticles to improve dissolution by fluid-bed coating techniques

With hydrophilic surface and high surface area, porous silica has been applied to load insoluble drugs. Compared to solvent equilibrium method, resveratrol(RES)–mesoporous silica microparticles(MSM) solid dispersion prepared by fluid bed demonstrated higher drug loading and more complete dissolution. Pore volume and diameter have more remarkable effects than surface area to the drug loading and in vitro dissolution profiles. RES–polyethylene glycol solid dispersion with high drug loading showed fast but incomplete dissolution due to the recrystallization. The combination of fluid bed and MSM was an effective strategy to improve drug loading as well as dissolution for poorly water-soluble drugs.

Treatment of Dyes Wastewater by a New Kind of Bio - Fluid Bed

A new kind of bio-fluid bed used to treat dyes wastewater is described in detail due to its several special features,such as high removal efficiency,simple struc-ture,shock load resistance,etc.By means of analyzing the experiment data,the results show that the dye wastewater’s organic matter is removed greatly after be-ing treated by this new kind of bio-fluid bed.On the other hand,the removal efficiency of chromaticity of

Hydrodynamics and oxygen transfer in a novel extra-loop fluidized bed bioreactor

In this paper, the characteristics of fluid mixing time in a novel extra-loop fluidized bed were studied. The results showed that the mixing time was shortened with the increase of fluid velocity. All the discrete numbers of the reactor were above 0.2. The serial number n was 2.5 -3.0. It was judged accordingly that the reactor fluid state was continous stirred tank reactor （CSTR） mainly. When the inspiratory capacity increased the mixing time of the reactor was shortened. Thus the air input was beneficial for the fluid mixing. During the three phases mixing process, the mixing time of the reactor could be decreased by the n increase of carrier and air loading together, but the change was not significant. The parameters affecting the reactor fluid state were fluid velocity, inspiratory capacity and carrier. KLa could be increased with the air loading increase, and at the same gas/liquid ratio when the pressure drop was high, KL~ value was increased. The amount of carrier complex influence on KLa. As the carrier loading continued to increase, its value had been dropped but the changes was not significant, and optimization condition was found at above 800 1 000 g carrier loading （pouzzolane） or 600 g PVC. Under gas/liquid ratio of 0.8% -5.2%, KLa was （0.62-1.37）×10^-2· s^-1.

Interaction of Water Waves with Small Undulations on a Porous Bed in a Two-layer Ice-covered Fluid

The scattering problem involving water waves by small undulation on the porous ocean-bed in a two-layer fluid,is investigated within the framework of the two-dimensional linear water wave theory where the upper layer is covered by a thin uniform sheet of ice modeled as a thin elastic plate.In such a two-layer fluid there exist waves with two different modes,one with a lower wave number propagate along the ice-cover whilst those with a higher wave number propagate along the interface.An incident wave of a particular wave number gets reflected and transmitted over the bottom undulation into waves of both modes.Perturbation analysis in conjunction with the Fourier transform technique is used to derive the first-order corrections of reflection and transmission coefficients for both the modes due to incident waves of two different modes.One special type of bottom topography is considered as an example to evaluate the related coefficients in detail.These coefficients are depicted in graphical forms to demonstrate the transformation of wave energy between the two modes and also to illustrate the effects of the ice sheet and the porosity of the undulating bed.

Investigation on Technique for Ethylene Preparation via Catalyzed in Fluidized Bed Dehydration of Bioethanol

The V-P/HZSM-5 catalyst was prepared by impregnation method using HZSM-5 zeolite as the carrier.Its catalytic activity was examined on dehydration of bio-ethanol in a self-designed fluidized bed reactor to manufacture ethylene. The effects of dehydration conditions on catalytic behaviors were investigated.The results showed that the V-P/HZSM-5 catalyst demonstrated good activity for bio-ethanol dehydration.Both bio-ethanol conversion and ethylene selectivity were over 90%under the following reaction conditions:a P/V atomic ratio of 7.5,a catahst calcination temperature of 300℃,a reaction temperature of 220℃,a bio-ethanol flow rate of 0.1 mL/min.and a catalyst dosage of 3.0 g.Furthermore,the catalyst exhibited excellent catalytic stability and regeneration capability.

Study of Diffusion through the Skin of Coated L-Ascorbic Acid by Fluid Bed Technology

Coating protects substances such as L-ascorbic acid from natural processes like oxidation. In this study, L-ascorbic acid was coated by fluid bed technology. A pH-dependent polymer was used as a coating material in order to release L-ascorbic acid (dissolution above pH 5.5) under conditions closest to the skin’s natural condition. Different techniques were used to determine the coating (SEM and size distribution) and to evaluate the percentage of coated L-ascorbic acid and its diffusion through the skin.

A Preliminary Research on a Plasma Spout-Fluid Bed Reactor

A laboratory-scale plasma spout-fluid bed reactor with a 10 kW DC plasma torch was developed and tested using quartz sand particle and rice hull. The preliminary experimental results including particle recirculation and attrition, bed temperature distribution and stability, as well as biomass gasification system energy balance were presented in this paper. Research results indicated that plasma spout-fluid bed reactor may be a technically feasible reactor for carbonaceous organic material gasification.

Effect of the Particle Packing Configuration on Fixed Bed Performance

Fixed-bed reactors are generally considered the optimal choice for numerous multi-phase catalytic reactions due to their excellent performance and stability.However,conventional fixed beds often encounter challenges related to inadequate mass transfer and a high pressure drop caused by the non-uniform void fraction distribution.To enhance the overall performance of fixed beds,the impact of different packing configurations on performance was investigated.Experimental and simulation methods were used to investigate the fluid flow and mass transfer performances of various packed beds under different flow rates.It was found that structured beds exhibited a significantly lower pressure drop per unit length than conventional packed beds.Furthermore,the packing configurations had a critical role in improving the overall performance of fixed beds.Specifically,structured packed beds,particularly the H-2 packing configuration,effectively reduced the pressure drop per unit length and improved the mass transfer efficiency.The H-2 packing configuration consisted of two parallel strips of particles in each layer,with strips arranged perpendicularly between adjacent layers,and the spacing between the strips varied from layer to layer.

A turbulent mass diffusivity model for analyzing the mixing characteristics in an impinging stream-rotating packed bed

In this study,the fluid flow and mixing process in an impinging stream-rotating packed bed(IS-RPB)is simulated by using a new three-dimensional computational fluid dynamics model.Specifically,the gaseliquid flow is simulated by the Euler-Euler model,the hydrodynamics of the reactor is predicted by the RNG k-εmethod,and the high-gravity environment is simulated by the sliding mesh model.The turbulent mass transfer process is characterized by the concentration variance c^(2) and its dissipation rateεc formulations,and therefore the turbulent mass diffusivity can be directly obtained.The simulated segregation index Xs is in agreement with our previous experimental results.The simulated results reveal that the fringe effect of IS can be offset by the end effect at the inner radius of RPB,so the investigation of the coupling mechanism between IS and RPB is critical to intensify the mixing process in IS-RPB.

Modeling of gas-solid flow in a CFB riser based on computational particle fluid dynamics

A three-dimensional model for gas-solid flow in a circulating fluidized bed（CFB） riser was developed based on computational particle fluid dynamics（CPFD）.The model was used to simulate the gas-solid flow behavior inside a circulating fluidized bed riser operating at various superficial gas velocities and solids mass fluxes in two fluidization regimes,a dilute phase transport（DPT） regime and a fast fluidization（FF） regime.The simulation results were evaluated based on comparison with experimental data of solids velocity and holdup,obtained from non-invasive automated radioactive particle tracking and gamma-ray tomography techniques,respectively.The agreement of the predicted solids velocity and holdup with experimental data validated the CPFD model for the CFB riser.The model predicted the main features of the gas-solid flows in the two regimes;the uniform dilute phase in the DPT regime,and the coexistence of the dilute phase in the upper region and the dense phase in the lower region in the FF regime.The clustering and solids back mixing in the FF regime were stronger than those in the DPT regime.

Fractal Analysis of Power-Law Fluid in a Single Capillary

The fractai expressions for flow rate and hydraulic conductivity for power-law fluids in a single capillary are derived based on the fractai nature of tortuous capillaries. Every parameter in the proposed expressions has clear physical meaning. The flow rate and hydraulic conductivity for power-law fluids are found to be related to the tortuosity fractal dimension and the power-law index. The flow rate for power-law fluids increases with the increasing power-law index but decreases with the increasing tortuosity fractal dimension. Good agreement between the model predictions for flow in a fractai capillary and in a converging-diverging duct is obtained. The results suggest that the fractal capillary model can be used to model the power-law fluids with different rheologicai properties.