Preliminary Design of Control Network for HT-7U Tokamak Cryogenic System

In the course of the cryoplant modernization, a control network will be set up in order to facilitate the control, the supervision, the centralized data acquisition and the alarm handling of the cryogenic system for HT-7U tokamak. The paper introduces the preliminary design of control network based on the Controller Link Network for HT-7U tokamak cryogenic system. The multi-layer structure mentioned in the paper is the mainstream of automatic control. The control philosophy, the structure of the network and the components for control are also presented.

Optimization Analysis and Simulation of the EAST Cryogenic System

This paper presents the optimization cycle of the EAST cryogenic system. A simulation analysis and simulation of the main Claude program of this cycle was developed on the basis of the characteristics of the components and verified with the experimental results. The built-in volume ratio of the No. 7 compressor was tested with the purpose of finding the optimum internal pressure ratio to comply with the external pressure ratio so as to increase the isothermal efficiency and cycle efficiency. In addition, the UA （U, heat transfer coefficient; A, heat transfer area） values of the heat exchangers, efficiencies of turbines, mass flow fraction of the turbine stream were analyzed in order to improve the capacity or efficiency of the cycle. Finally, in view of the estimated heat loads of EAST in future, an upgraded operational cycle of 1500 W/4.5 K ＋1000 W/3.5 K ＋5 g/s is proposed according to the simulation.

Present status and one upgrading method with a cold compressor of the EAST sub-cooling helium cryogenic system

Since 2006, the superconducting toroidal field（TF） coils of the Experimental Advanced Superconducting Tokomak（EAST） have been successfully cooled by supercritical helium at a temperature of 4.5 K and a pressure of 4 bara in eleven experiments. To obtain higher operating currents and magnetic fields it is necessary to lower the operating temperature of the TF coils.The EAST sub-cooling helium cryogenic system, with a warm oil ring pump（ORP）, was tested twice in cool-down experiments, which made the TF coils operate at 3.8 K. However, the long term operational stability of the sub-cooling system cannot be guaranteed because of the ORP＇s poor mechanical and control performance. In this paper, the present status of the EAST subcooling helium cryogenic system is described, and then several cooling methods below 4.2 K and their merits are presented and analyzed. Finally, an upgrading method with a cold compressor for an EAST sub-cooling helium cryogenic system is proposed. The new process flow and thermodynamic calculation of the sub-cooling helium system, and the main parameters of the cold compressor, are also presented in detail. This work will provide a reference for the future upgrading of the sub-cooling helium system for higher operation parameters of the EAST device.

The Application and Improvement of Helium Turbines in the EAST Cryogenic System

The helium cryogenic system supplies supercritical helium cooling capacity at 4.5 K for the superconducting magnets in the EAST superconducting tokamak.Four low-temperature helium turbines are used in the 2 kW helium refrigeration system,and their performance and reliability are critical for the continuous operation of the tokamak.The turbines were made by the Helium Mechanics Company in Russia.The start-up process is very unstable,easily broken,and thus testing and improvements are needed.In this paper,we analyze the structure of the helium turbine,make improvements,and describe the testing process and results of the improved helium turbines.Some of the operational experiences during the start-up process and tests are also presented.

Optimal design of the first stage of the platefin heat exchanger for the EAST cryogenic system

The size of the heat exchanger is an important factor determining the dimensions of the cold box in helium cryogenic systems. In this paper, a counter-flow multi-stream plate-fin heat exchanger is optimized by means of a spatial interpolation method coupled with a hybrid genetic algorithm.Compared with empirical correlations, this spatial interpolation algorithm based on a kriging model can be adopted to more precisely predict the Colburn heat transfer factors and Fanning friction factors of offset-strip fins. Moreover, strict computational fluid dynamics simulations can be carried out to predict the heat transfer and friction performance in the absence of reliable experimental data. Within the constraints of heat exchange requirements, maximum allowable pressure drop, existing manufacturing techniques and structural strength, a mathematical model of an optimized design with discrete and continuous variables based on a hybrid genetic algorithm is established in order to minimize the volume. The results show that for the first-stage heat exchanger in the EAST refrigerator, the structural size could be decreased from the original2.200？×？0.600？×？0.627（m^3） to the optimized 1.854？×？0.420？×？0.340（m3）, with a large reduction in volume. The current work demonstrates that the proposed method could be a useful tool to achieve optimization in an actual engineering project during the practical design process.

ADS Injector-I 2 K superfluid helium cryogenic system

The Accelerator Driven Sub-critical(ADS)system is a strategic plan to solve the nuclear waste problem for nuclear power plants in China.High-energy particle accelerators and colliders contain long strings of superconducting devices,superconducting radio frequency cavities,and magnets,which may require cooling by 2 K superfluid helium(HeliumⅡ).2 K superfluid helium cryogenic system has become a research hot spot in the field of superconducting accelerators.In this study,the ADS Injector-I 2 K cryogenic system is examined in detail.The cryogenic system scheme design,key equipment,and technology design,such as the 2 K Joule–Thomson(J–T)heat exchanger and cryomodules CM1+CM2 design,are examined,in addition to the commissioning and operation of the cryogenic system.The ADS Injector-I 2 K cryogenic system is the first 100 W superfluid helium system designed and built independently in China.The ADS proton beam reached 10 Me V at 10 m A in July 2016 and 10 Me V at 2 m A in continuous mode in January 2017 and has been operated reliably for over 15,000 h,proving that the design of ADS Injector-I 2 K cryogenic system,the key equipment,and technology research are reasonable,reliable,and meet the requirements.The research into key technologies provides valuable engineering experience that can be helpful for future projects such as CI-ADS(China Initiative Accelerator-Driven System),SHINE(Shanghai High Repetition Rate XFEL and Extreme Light Facility),PAPS(Platform of Advanced Photon Source Technology),and CEPC(Circular Electron-Positron Collider),thereby developing national expertise in the field of superfluid helium cryogenic systems.

Cryogenic system design for HIAF iLinac

A helium cryogenic system is designed by the Institute of Modern Physics,Chinese Academy of Sciences,to supply different cooling powers to the cryomodules of ion-Linac(iLinac)accelerator,which serves as the injector of the High Intensity Heavy-Ion Accelerator Facility project.The iLinac is a superconducting heavy-ion accelerator approximately 100 m long and contains 13 cryomodules cooled by superfluid helium.This article describes the cryogenic system design of the iLinac accelerator.The requirements of the cryogenic system,such as cooling mode,refrigeration temperature,operating pressure and pressure stability,are introduced and described in detail.In addition,heat loads from different sources are analyzed and calculated quantitatively.An equivalent cooling capacity of 10 kW at 4.5 K was determined for the cryogenic system according to the total heat load.Furthermore,a system process design was conducted and analyzed in detail.Further,the system layout and the main equipment are presented.

Cryogenic System for PKU-FEL

PKU-FEL based on superconducting (SC) accelerator facility is under construction at PekingUniversity. It will run in IR (5 - 10 μm) and THz (100 - 3000 μm) region as an ideal experimental FEL platform for universities. The SC accelerator facility is composed of a DC-SC injector and a 1.3-GHz 2 × 9-cell SC accelerator. In order to better the performance, the injector and the accelerator are bath-cooled by 2 K super fluid helium in cryostats. A 2 K cryogenic system has been designed, constructed and assembled.

6-31 Progress of Cryogenic System in 2014

During the year of 2014, the work of cryogenic group was mainly focused on operation of refrigerator system,test of TCM1, design and machining of HCM6. At the end of 2014 refrigerator system has achieved closed-loopoperation and recycle of helium gas, which did great contribution to superconducting cavity and superconductingmagnet test. Since the refrigerator was put into use(Fig. 1), it has operated continuously and reliably for more than5 110 h, reached helium lique ed capacity 270 L/h at 850 W.

6-22 Cryogenic System at IMP in 2015

In 2015, the work of cryogenic group mainly focused on HCM6 and the operation of cryogenic system in ADS injector Ⅱ.Last year we completed the design, assembling and running of HCM6-1. And it has been running 2 376 h stably. ADS injector II got proton beam with 11 mA@CW for 1 h. Fig. 1 shows the Assembling of HCM6-1. The temperature, pressure, helium level can be read and written in HCM6-1.

Recent Activities of Cryogenic System in Overseas and Domestic Accelerators

The superconducting RF cavity and superconducting magnet are the key devices in modern accelerators. With the development of accelerator technology and requirement of higher beam energy and luminosity,the cryogenic and superconducting technologies are applied widely in the accelerator construction.Based on the study of several typical accelerators which adopted cryogenic and superconducting technology,this paper introduces the recent activities of cryogenic system in overseas and domestic accelerators.

Room and cryogenic deformation behavior of AZ61 and AZ61-xCaO(x=0.5,1 wt.%)alloy

This study investigates the influence of CaO(0.5,1(wt.%))alloying on the microstructural evolution,texture development and deformation behavior of AZ61 magnesium alloy.The uniaxial tension tests at room(RT)and cryogenic(CT,-150℃)temperature were performed to investigate the twinability and dislocation behavior and its consequent effect on flow stress,ductility and strain hardening rate.The results showed that the AZ61-1CaO exhibited superior strength/ductility synergy at RT with a yield strength(YS)of 223 MPa and a ductility of 23% as compared to AZ61(178 MPa,18.5%)and AZ61-0.5CaO(198 MPa,21%).Similar trend was witnessed for all the samples during CT deformation,where increase in the YS and decrease in ductility were observed.The Mtex tools based in-grain misorientation axis(IGMA)analysis of RT deformed samples revealed the higher activities of prismatic slip in AZ61-CaO,which led to superior ductility.Moreover,subsequent EBSD analysis of CT deformed samples showed the increased fraction of fine{10-12}tension twins and nucleation of multiple{10-12}twin variants caused by higher local stress concentration at the grain boundaries,which imposed the strengthening by twin-twin interaction.Lastly,the detailed investigations on strengthening contributors showed that the dislocation strengthening has the highest contribution towards strength in all samples.

Single-fundamental-mode cryogenic(3.6 K)850-nm oxideconfined VCSEL

Cryogenic oxide-confined vertical-cavity surface-emitting laser(VCSEL)has promising application in cryogenic optical interconnect for cryogenic computing.In this paper,we demonstrate a cryogenic 850-nm oxide-confined VCSEL at around 4 K.The cryogenic VCSEL with an optical oxide aperture of 6.5μm in diameter can operate in single fundamental mode with a side-mode suppression-ratio of 36 dB at 3.6 K,and the fiber-coupled output power reaches 1 mW at 5 mA.The small signal modulation measurements at 298 and 292 K show the fabricated VCSEL has the potential to achieve a high modulation bandwidth at cryogenic temperature.

Cryogenic and conventional milling of AZ91 magnesium alloy

Use of magnesium is the need of the hour due to its low density as well as its high strength-to-weight and stiffness-to-weight ratio etc.This study focuses on the effectiveness of liquid nitrogen(LN_(2))assisted cryogenic machining on the surface integrity(SI)characteristics of AZ91 magnesium alloy.Face milling using uncoated carbide inserts have been performed under liquid nitrogen(LN_(2))assisted cryogenic condition and compared with conventional(dry)milling.Experiments are performed using machining parameters in terms of cutting speeds of 325,475,625 m/min,feed rates of 0.05,0.1,0.15 mm/teeth and depth of cuts of 0.5,1,1.5 mm respectively.Most significant surface integrity characteristics such as surface roughness,microhardness,microstructure,and residual stresses have been investigated.Behaviour of SI characteristics with respect to milling parameters have been identified using statistical technique such as ANOVA and signal-to-noise(S/N)ratio plots.Additionally,the multi criteria decision making(MCDM)techniques such as additive ratio assessment method(ARAS)and complex proportional assessment(COPRAS)have been utilized to identify the optimal conditions for milling AZ91 magnesium alloy under both dry and cryogenic conditions.Use of LN_(2)during machining,resulted in reduction in machining temperature by upto 29%with a temperature drop from 251.2℃under dry condition to 178.5℃in cryogenic condition.Results showed the advantage of performing cryogenic milling in improving the surface integrity to a significant extent.Cryogenic machining considerably minimized the roughness by upto 28%and maximised the microhardness by upto 23%,when compared to dry machining.Cutting speed has caused significant impact on surface roughness(95.33%-dry,92.92%-cryogenic)and surface microhardness(80.33%-dry,82.15%-cryogenic).Due to the reduction in machining temperature,cryogenic condition resulted in compressive residual stresses(maximumσ║=-113 MPa)on the alloy surface.Results indicate no harm to alloy microstructure in both conditions,with no alterations to grain integrity and minimal reduction in the average grain sizes in the near machined area,when compared to before machined(base material)surface.The MCDM approach namely ARAS and COPRAS resulted in identical results,with the optimal condition being cutting speed of 625 m/min,a feed rate of 0.05 mm/teeth,and a depth of cut of 0.5 mm for both dry and cryogenic environments.

Effect of Cryogenic Treatment on Microstructure and Tribological Property Evolution of Electron Beam Melted Ti6Al4V

Cryogenic treatment was used to improve the tribological properties of Ti6Al4V artificial hip joint implants.Cryogenic treatment at-196℃with different holding time were carried out on Ti6Al4V specimens fabricated using electron beam melting(EBM),and their microstructure and tribological properties evolution were systematically analyzed by scanning electron microscopy(SEM),vickers hardness,and wear tests.The experimental results show that the as-fabricated specimen consists of lamellarαphase andβcolumnar crystal.While,the thickness of lamellarαphase decreased after cryogenic treatment.In addition,it can be found that the fineαphase was precipitated and dispersed between the lamellarαphase with the holding time increase.Vickers hardness shows a trend of first increasing and then decreasing.The wear rate of the specimen cryogenic treated for 24 h is the minimum and the average friction coefficient is 0.50,which is reduced by 14.61%compared with the as-fabricated.The wear mechanism of the as-fabricated specimen is severe exfoliation,adhesive,abrasive,and slight fatigue wear.However,the specimen cryogenic treated for 24 h shows slight adhesive and abrasive wear.It can be concluded that it is feasibility of utilizing cryogenic treatment to reduce the wear of EBMed Ti6Al4V.

Reliable ferroelectricity down to cryogenic temperature in wakeup free Hf_(0.5)Zr_(0.5)O_(2)thin films by thermal atomic layer deposition

The performance and reliability of ferroelectric thin films at temperatures around a few Kelvin are critical for their application in cryo-electronics.In this work,TiN/Hf_(0.5)Zr_(0.5)O_(2)/TiN capacitors that are free from the wake-up effect are investigated systematically from room temperature(300 K)to cryogenic temperature(30 K).We observe a consistent decrease in permittivity(εr)and a progressive increase in coercive electric field(Ec)as temperatures decrease.Our investigation reveals exceptional stability in the double remnant polarization(2P_(r))of our ferroelectric thin films across a wide temperature range.Specifically,at 30 K,a 2P_(r)of 36μC/cm^(2)under an applied electric field of 3.0 MV/cm is achieved.Moreover,we observed a reduced fatigue effect at 30 K in comparison to 300 K.The stable ferroelectric properties and endurance characteristics demonstrate the feasibility of utilizing HfO_(2)based ferroelectric thin films for cryo-electronics applications.

Thermally-induced cracking behaviors of coal reservoirs subjected to cryogenic liquid nitrogen shock

The benefits of using cryogenic liquid nitrogen shock to enhance coal permeability have been confirmed from experimental perspectives.In this paper,we develop a fully coupled thermo-elastic model in combination with the strain-based isotropic damage theory to uncover the cooling-dominated cracking behaviors through three typical cases,i.e.coal reservoirs containing a wellbore,a primary fracture,and a natural fracture network,respectively.The progressive cracking processes,from thermal fracture initiation,propagation or cessation,deflection,bifurcation to multi-fracture interactions,can be well captured by the numerical model.It is observed that two hierarchical levels of thermal fractures are formed,in which the number of shorter thermal fractures consistently exceeds that of the longer ones.The effects of coal properties related to thermal stress levels and thermal diffusivity on the fracture morphology are quantified by the fracture fractal dimension and the statistical fracture number.The induced fracture morphology is most sensitive to changes in the elastic modulus and thermal expansion coefficient,both of which dominate the complexity of the fracture networks.Coal reservoir candidates with preferred thermal-mechanical properties are also recommended for improving the stimulation effect.Further findings are that there exists a critical injection temperature and a critical in-situ stress difference,above which no thermal fractures would be formed.Preexisting natural fractures with higher density and preferred orientations are also essential for the formation of complex fracture networks.The obtained results can provide some theoretical support for cryogenic fracturing design in coal reservoirs.

Cryogenic transmission electron microscopy on beam-sensitive materials and quantum science

Transmission electron microscopy(TEM)offers unparalleled atomic-resolution imaging of complex materials and heterogeneous structures.However,high-energy imaging electrons can induce structural damage,posing a challenge for electron-beam-sensitive materials.Cryogenic TEM(Cryo-TEM)has revolutionized structural biology,enabling the visualization of biomolecules in their near-native states at unprecedented detail.The low electron dose imaging and stable cryogenic environment in Cryo-TEM are now being harnessed for the investigation of electron-beam-sensitive materials and low-temperature quantum phenomena.Here,we present a systematic review of the interaction mechanisms between imaging electrons and atomic structures,illustrating the electron beam-induced damage and the mitigating role of Cryo-TEM.This review then explores the advancements in low-dose Cryo-TEM imaging for elucidating the structures of organic-based materials.Furthermore,we showcase the application of Cryo-TEM in the study of strongly correlated quantum materials,including the detection of charge order and novel topological spin textures.Finally,we discuss the future prospects of Cryo-TEM,emphasizing its transformative potential in unraveling the complexities of materials and phenomena across diverse scientific disciplines.

Bio-Based Rigid Polyurethane Foams for Cryogenic Insulation

Cryogenic insulation material rigid polyurethane(PU)foams were developed using bio-based and recycled feedstock.Polyols obtained from tall oil fatty acids produced as a side stream of wood biomass pulping and recycled polyethylene terephthalate were used to develop rigid PU foam formulations.The 4th generation physical blowing agents with low global warming potential and low ozone depletion potential were used to develop rigid PU foam cryogenic insulation with excellent mechanical and thermal properties.Obtained rigid PU foams had a thermal conductivity coefficient as low as 0.0171 W/m·K and an apparent density of 37-40 kg/m^(3).The developed rigid PU foams had anisotropic compression strength properties,which were higher parallel to the foaming direction.Moreover,the compression strength was also influenced by the type of applied bio-based polyol.The bio-based polyols with higher OH group functionality delivered higher crosslinking density of polymer matrix;thus,the mechanical properties were also higher.The mechanical strength of the foams increased when materials were tested at liquid nitrogen temperature due to the stiffening of the polymer matrix.The thermal properties of the developed materials were determined using differential scanning calorimetry,dynamic mechanical analysis,and thermogravimetric analysis methods.Lastly,the developed rigid PU foams had good adhesion to the aluminium substrate before and after applying cyroshock and an excellent safety coefficient of 4-5.Rigid PU foams developed using Solstice LBA delivered adhesion strength of~0.5 MPa and may be considered for application as cryogenic insulation in the aerospace industry.

EAST Cryogenic Supervisory and Control System Based on Delta-V DCS

The control system for the Experimental Advanced Superconductive Tokamak （EAST） cryogenic system is designed and constructed based on Delta-V DCS （Distribution Control System）, which consists of engineering workstations, operator workstations, application workstations, redundant controller units, input/output （I/O） cards and a redundant control network. Our task is to design a supervisory and control system to provide the operator interface for control and monitoring, sending alarms, archiving of selected signals, and other routines to analyze realtime and historic data. The hardware configuration, software structure and control algorithms are illustrated in detail in this paper. Hvpothetic oroblems and further research are also mentioned.