Wide gap brazing(WGB) experiments using the butted specimen with a 1.5 mm gap were carried out for the repair of the failed K418B superalloy low-pressure turbine vanes.The high temperature creep rupture strengths of...Wide gap brazing(WGB) experiments using the butted specimen with a 1.5 mm gap were carried out for the repair of the failed K418B superalloy low-pressure turbine vanes.The high temperature creep rupture strengths of the brazed joints were tested,and the microstructures and fracture surfaces of the joints were observed.The results show that the microstructure of K418B alloy joint is composed of dense equiaxed grain,small and discrete compounds with a few micro-pores.During the creep rupture test,the cracks initiate preferentially at the micro-pore or the grain boundary,then propagate along the grain boundary till the fracture happens.The creep rupture strength at 700 ℃ of the brazed joints with 50% braze metal in the working part could exceed 90% that of the K418B superalloy,and the joints with 100% braze metal in the working part achieve 70% to 80% of the creep rupture strengths for the K418 B base metal.展开更多
The effect of RE-modifier on the microstructure and mechanical properties of high carbon-medium manganese steel has been investigated in present work.The results showed that the RE-modifier can refine the crystalline ...The effect of RE-modifier on the microstructure and mechanical properties of high carbon-medium manganese steel has been investigated in present work.The results showed that the RE-modifier can refine the crystalline grain of high-carbon medium-manganese steel.The shape and distribution of carbides are improved and the columnar grains and phosphide in grain boundary are eliminated.Consequently,the impact toughness of the steel is increased by more than one time,compared with no addition of RE-modifier.展开更多
Single phase 0.76(Bi_(0.5)Na_(0.5))TiO_(3)–0.24SrTiO_(3) ferroelectric ceramics have been synthesized with homogenous anatase and hierarchical rutile TiO_(2) raw reactants(BNST-A and BNST-R).Either calcined powder pe...Single phase 0.76(Bi_(0.5)Na_(0.5))TiO_(3)–0.24SrTiO_(3) ferroelectric ceramics have been synthesized with homogenous anatase and hierarchical rutile TiO_(2) raw reactants(BNST-A and BNST-R).Either calcined powder persists the microstructure characteristics of raw reactants.As the result,when the sintering temperature increases from 1000 to 1200℃,the average grain size and density of BNST-A increase from 0.49 to 1.48μm and 5.02 to 5.61 g/cm^(3),while those of BNST-R from 0.86 to 1.44μm and 5.37 to 5.61 g/cm^(3).BNST-A illustrates a predominant ergodic relaxor state,and BNST-R prefers a non-ergodic relaxor state,as evidenced by the distinct polarization-electric field loops and current-electric field curves.Especially,such a distinct ferroelectric state is independent of sintering temperature.It is believed that the special hierarchical microstructure of rutile TiO_(2) reactant is beneficial to form denser ceramics with larger grains,and thus suppresses the contributions of polar nanoregions and defect-induced built-in field to ferroelectric property,leading to non-ergodic relaxor state.This work clearly demonstrates the nonnegligible effects of TiO_(2) reactants on the microstructure and properties of BNST ferroelectric ceramics.展开更多
The effect of arc-ultrasound on microstructures and mechanical properties of SiCp/6061A1 MMCs joints produced by arc-ultrasound plasma arc "in-situ" alloy-welding with different excitation frequencies was investigat...The effect of arc-ultrasound on microstructures and mechanical properties of SiCp/6061A1 MMCs joints produced by arc-ultrasound plasma arc "in-situ" alloy-welding with different excitation frequencies was investigated, in which argon-nitrogen mixture was used as plasma gas, Ti wire as filler and the arc-ultrasound was produced by modulating the plasma arc with high frequency. The results show that arc-ultrasound could refine the new reinforced composites such as TiC, TiN significantly, and improve their distribution greatly. And new phase A13Ti becomes finer and less. The test results of mechanical properties indicate that the maximum tensile strength of welded joints is gained when the excitation frequency is 50 kHz, and the maximum is 225 MPa, raising by about 7% comoared with conventional nlasma arc welding (PAW) (20q MPa).展开更多
Ni-W-P base composites containing CeO2 and SiO2 nano-particles were prepared on common carbon steel surface by pulse co-deposition of Ni,W,P,CeO2 and SiO2 nano-particles.The influence of SiO2 concentrations in bath on...Ni-W-P base composites containing CeO2 and SiO2 nano-particles were prepared on common carbon steel surface by pulse co-deposition of Ni,W,P,CeO2 and SiO2 nano-particles.The influence of SiO2 concentrations in bath on microstructures and properties of Ni-W-P/CeO2-SiO2 composites was studied,and the characteristics were assessed by chemical compositions,element distribution,surface morphologies,deposition rate and microhardness.The results indicate that when SiO2 concentration in bath is controlled at 20 g/L,the composites possess the fastest deposition rate,the highest microhardness,compact microstructures,smaller crystallite sizes and uniform distribution of W,P,Ce and Si within Ni-W-P matrix metal.Increasing SiO2 concentration in bath from 10 to 20 g/L leads to the refinement in grain size and the inhomogeneity of microstructures.While when SiO2 concentration is increased to 30 g/L,the crystallite sizes increase again and some bosses with nodulation shape appear on the surface of composites.展开更多
A compared investigation was made on the microstructure and mechanical properties of continuous casting square blanks of BNbRE and U71Mn heavy rail steels having eutectoid composition. The variation of solidified stru...A compared investigation was made on the microstructure and mechanical properties of continuous casting square blanks of BNbRE and U71Mn heavy rail steels having eutectoid composition. The variation of solidified structure of the square blanks was demonstrated by measuring hardness. The observation to the structure and inclusions in the head, waist and base of the hot-rolled rails of the test steels were carried out with optical microscope and SEM. It is found that the casting blanks of both tested steels compose of three areas with constant hardness and three hardness varying areas, and there is considerable P-eutectic structure in the blank of the U71Mn steel. The distribution of the inclusions in the UT1Mn steel rail is mainly oxides in both rail head and rail base, and is mainly MnS in the waist of the rail. There has strong effect of the addition of rare earth elements on them. The discussion on these results was made.展开更多
The profile of both hardness and microstructure of continuous casting blanks and rails of PD3 heavy rail steel and PD3RE steel containing small amount of rare earth (RE) added from tundish were studied. It is found ...The profile of both hardness and microstructure of continuous casting blanks and rails of PD3 heavy rail steel and PD3RE steel containing small amount of rare earth (RE) added from tundish were studied. It is found that the addition of RE makes the fluctuation of the hardness value decrease, and inhibits effectively and/or even removes lower hardness value(zone) in the centric area of the blank with a cross section of 280 mm × 380 mm, and that the surface layer in the rail head of PD3RE steel is obviously hardened and the reason causing this hardening is due to the thinning of the pearlite structure. The metallographic observation shows that there exists a Fe-P(C) eutectic structure in the blank center of the PD3 steel containing only 0. 016% P, while the addition of RE can fully inhibit this structure.展开更多
The semi-solid forward-extruding feasibility of reheated ZL116 alloy cast by the near-liquidus semi-continuous casting process was studied by analyzing the microstructures and properties of forward-extruded bars. The ...The semi-solid forward-extruding feasibility of reheated ZL116 alloy cast by the near-liquidus semi-continuous casting process was studied by analyzing the microstructures and properties of forward-extruded bars. The results show that the microstructure of the ZL116 alloy billets cast by near-liquidus semi-continuous casting is mainly made up of homogeneous, fine global-or rosette-shaped grains. The microstructure of the billets, reheated and held at 575℃, contains stable and net-spherical grains which are suitable for semi-solid thixoforming. The semi-solid forward-extruded bars of the ZL116 alloy billet are facially smooth, microstructurally fine and homogeneous. Therefore the feasibility of semi-solid forward-extrusion of ZL116 alloy is thus excellent.展开更多
Microstructures and mechanical properties of Nd : YAG laser welded transformation induced plasticity (TRIP) steel with tensile strength of 645 MPa were studied. Due to high cooling speed of laser welding, the weld ...Microstructures and mechanical properties of Nd : YAG laser welded transformation induced plasticity (TRIP) steel with tensile strength of 645 MPa were studied. Due to high cooling speed of laser welding, the weld metal mainly consists of martensite different from the base metal, which is composed of ferrite matrix with bainite and a little retained austenite. Therefore, the weld metal has maximum hardness at welded joint. The yield strength and tensile strength of welded specimens tested perpendicular to weld line were almost equal to those of the base metal. But the yield strength and tensile strength of welded specimens tested parallel with weld line were a little higher than those of the base metal. The formability of laser welded TRIP steel was decreased compared with that of the base metal.展开更多
Abstraet:The semi-solid 6061 aluminum alloy castings with t'me equiaxed nondendritic grains are obtained by means of electromagnetic casting method.Appropriate casting technical parameters are casting temperature-...Abstraet:The semi-solid 6061 aluminum alloy castings with t'me equiaxed nondendritic grains are obtained by means of electromagnetic casting method.Appropriate casting technical parameters are casting temperature---720 ℃,casting speed---100 mm/min,cooling water amount---0.09 m^3/min.The temperature field in the electric stove reheated to the liquid-solid zone is homogeneus and the prope reheating temperature is 630 ℃.When the mould temperature is 300-500 ℃,the parts used in automobiles can be thixoformed successfully,its σ_b is 392 MPa,vigid 142.3 HV and δ_5 11.5%after T6 heat treatment.展开更多
The effect of RE element Y on the microstructure and properties of Ti(C,N)-based cermet has been investigated. Yttrium can refine the particles of carbide phase because itcan purify the interface between binder phase ...The effect of RE element Y on the microstructure and properties of Ti(C,N)-based cermet has been investigated. Yttrium can refine the particles of carbide phase because itcan purify the interface between binder phase and carbide phase, and increase the thickness of rimphase slightly. The effect is in the most evidence when the mass fraction of Y is 0.8 percent andwhen the transverse rapture strength and the hardness of Ti(C, N)-based cermet are maximal.展开更多
Non-quenched and tempered (NQT) steels have been applied for auto forging products at the aim of lower cost since 1980’s in China.Without quenching and tempering processes,the cost of heat treatment was greatly decre...Non-quenched and tempered (NQT) steels have been applied for auto forging products at the aim of lower cost since 1980’s in China.Without quenching and tempering processes,the cost of heat treatment was greatly decreased,so they are widely applied in car forgings such as crankshaft,connecting rod.Recently,with the aim of improving performance and reducing production cost,new technologies,such as:reductions of microalloyed elements,microstructure refining,and mechanical properties forecast have been developed in China auto industry.The designation,processing,properties prediction and microstructure of auto components have been controlled comprehensively.With the development of new technologies,NQT steel gradually began to be applied to product important parts,and replace Quenching and Tempering (QT) steels.Both steel makers and end product users are expressed their desire to share benefits of technological innovation.The technologies will have a huge developing space and very bright developing prospects in motor parts industry in future.展开更多
The N-doped bismuth tungstate (BizWOt) photocatalysts with high visible light activity were prepared by the hydrothermal method using urea as a nitrogen source. The as-prepared N-doped Bi2WO6 samoles were characteri...The N-doped bismuth tungstate (BizWOt) photocatalysts with high visible light activity were prepared by the hydrothermal method using urea as a nitrogen source. The as-prepared N-doped Bi2WO6 samoles were characterized by X-ray diffraction, scanning electron microscopy, specific surface area, photocurrent analysis, and UV-Vis diffuse re- flectrance spectroscopy. The photocatalytic activity was evaluated by photocatalytic degradation of rhodamine B (RhB) solution under visible light irradiation. The photocatalytic mechanisms were analyzed by active species trapping experi- ments which revealed that the holes were the main active species of N-doped BizWO6 products in aqueous solution under visible light irradiation, rather than .OH and O-. With the assistance of H202, the photocatalytic activity for degradation of RhB could be further improved because H202 reacted with conduction band electrons to generate more hydroxyl radicals. KEY WORDS:展开更多
文摘Wide gap brazing(WGB) experiments using the butted specimen with a 1.5 mm gap were carried out for the repair of the failed K418B superalloy low-pressure turbine vanes.The high temperature creep rupture strengths of the brazed joints were tested,and the microstructures and fracture surfaces of the joints were observed.The results show that the microstructure of K418B alloy joint is composed of dense equiaxed grain,small and discrete compounds with a few micro-pores.During the creep rupture test,the cracks initiate preferentially at the micro-pore or the grain boundary,then propagate along the grain boundary till the fracture happens.The creep rupture strength at 700 ℃ of the brazed joints with 50% braze metal in the working part could exceed 90% that of the K418B superalloy,and the joints with 100% braze metal in the working part achieve 70% to 80% of the creep rupture strengths for the K418 B base metal.
文摘The effect of RE-modifier on the microstructure and mechanical properties of high carbon-medium manganese steel has been investigated in present work.The results showed that the RE-modifier can refine the crystalline grain of high-carbon medium-manganese steel.The shape and distribution of carbides are improved and the columnar grains and phosphide in grain boundary are eliminated.Consequently,the impact toughness of the steel is increased by more than one time,compared with no addition of RE-modifier.
基金supported by the National Key R&D Program of China(No.2020YFA0711504)the National Natural Science Foundation of China(Nos.12174179,51721001)+1 种基金the Natural Science Foundation of Jiangsu Province(No.BK20221251)the Dengfeng B project of Nanjing University。
文摘Single phase 0.76(Bi_(0.5)Na_(0.5))TiO_(3)–0.24SrTiO_(3) ferroelectric ceramics have been synthesized with homogenous anatase and hierarchical rutile TiO_(2) raw reactants(BNST-A and BNST-R).Either calcined powder persists the microstructure characteristics of raw reactants.As the result,when the sintering temperature increases from 1000 to 1200℃,the average grain size and density of BNST-A increase from 0.49 to 1.48μm and 5.02 to 5.61 g/cm^(3),while those of BNST-R from 0.86 to 1.44μm and 5.37 to 5.61 g/cm^(3).BNST-A illustrates a predominant ergodic relaxor state,and BNST-R prefers a non-ergodic relaxor state,as evidenced by the distinct polarization-electric field loops and current-electric field curves.Especially,such a distinct ferroelectric state is independent of sintering temperature.It is believed that the special hierarchical microstructure of rutile TiO_(2) reactant is beneficial to form denser ceramics with larger grains,and thus suppresses the contributions of polar nanoregions and defect-induced built-in field to ferroelectric property,leading to non-ergodic relaxor state.This work clearly demonstrates the nonnegligible effects of TiO_(2) reactants on the microstructure and properties of BNST ferroelectric ceramics.
基金Project (09003)supported by the Open Research Fund of State Key Laboratory of Advanced Welding Production Technology, Harbin Institute of Technology, ChinaProject (JSAWT-07-04 ) supported by Provincial Key Research Fund of Advanced Welding Technology, Jiangsu University of Science and Technology, China
文摘The effect of arc-ultrasound on microstructures and mechanical properties of SiCp/6061A1 MMCs joints produced by arc-ultrasound plasma arc "in-situ" alloy-welding with different excitation frequencies was investigated, in which argon-nitrogen mixture was used as plasma gas, Ti wire as filler and the arc-ultrasound was produced by modulating the plasma arc with high frequency. The results show that arc-ultrasound could refine the new reinforced composites such as TiC, TiN significantly, and improve their distribution greatly. And new phase A13Ti becomes finer and less. The test results of mechanical properties indicate that the maximum tensile strength of welded joints is gained when the excitation frequency is 50 kHz, and the maximum is 225 MPa, raising by about 7% comoared with conventional nlasma arc welding (PAW) (20q MPa).
基金Project(20806035) supported by the National Natural Science Foundation of ChinaProject(2009CI026) supported by Back-up Personnel Foundation of Academic and Technology Leaders of Yunnan Province,China+4 种基金Project(KKZ6200927001) supported by Opening Fund of Key Laboratory of Inorganic Coating Materials, Chinese Academy of Sciences Project(2007E187M) supported by Applied Basic Research Plans of Yunnan Province,ChinaProject(08C0025) supported by Scientific Research Fund of Yunnan Provincial Education Department, China Project(KKZ3200927029) supported by Training Foundation for Talents of Kunming University of Science and Technology,ChinaProject(2008-003) supported by Analysis and Measurement Research Fund of Kunming University of Science and Technology,China
文摘Ni-W-P base composites containing CeO2 and SiO2 nano-particles were prepared on common carbon steel surface by pulse co-deposition of Ni,W,P,CeO2 and SiO2 nano-particles.The influence of SiO2 concentrations in bath on microstructures and properties of Ni-W-P/CeO2-SiO2 composites was studied,and the characteristics were assessed by chemical compositions,element distribution,surface morphologies,deposition rate and microhardness.The results indicate that when SiO2 concentration in bath is controlled at 20 g/L,the composites possess the fastest deposition rate,the highest microhardness,compact microstructures,smaller crystallite sizes and uniform distribution of W,P,Ce and Si within Ni-W-P matrix metal.Increasing SiO2 concentration in bath from 10 to 20 g/L leads to the refinement in grain size and the inhomogeneity of microstructures.While when SiO2 concentration is increased to 30 g/L,the crystallite sizes increase again and some bosses with nodulation shape appear on the surface of composites.
文摘A compared investigation was made on the microstructure and mechanical properties of continuous casting square blanks of BNbRE and U71Mn heavy rail steels having eutectoid composition. The variation of solidified structure of the square blanks was demonstrated by measuring hardness. The observation to the structure and inclusions in the head, waist and base of the hot-rolled rails of the test steels were carried out with optical microscope and SEM. It is found that the casting blanks of both tested steels compose of three areas with constant hardness and three hardness varying areas, and there is considerable P-eutectic structure in the blank of the U71Mn steel. The distribution of the inclusions in the UT1Mn steel rail is mainly oxides in both rail head and rail base, and is mainly MnS in the waist of the rail. There has strong effect of the addition of rare earth elements on them. The discussion on these results was made.
文摘The profile of both hardness and microstructure of continuous casting blanks and rails of PD3 heavy rail steel and PD3RE steel containing small amount of rare earth (RE) added from tundish were studied. It is found that the addition of RE makes the fluctuation of the hardness value decrease, and inhibits effectively and/or even removes lower hardness value(zone) in the centric area of the blank with a cross section of 280 mm × 380 mm, and that the surface layer in the rail head of PD3RE steel is obviously hardened and the reason causing this hardening is due to the thinning of the pearlite structure. The metallographic observation shows that there exists a Fe-P(C) eutectic structure in the blank center of the PD3 steel containing only 0. 016% P, while the addition of RE can fully inhibit this structure.
基金the National Key Scientific and Technical Research Program of China (106058)National Doctoral Program Foundation of China (20050145007)National Natural Science Foundation (50674032).
文摘The semi-solid forward-extruding feasibility of reheated ZL116 alloy cast by the near-liquidus semi-continuous casting process was studied by analyzing the microstructures and properties of forward-extruded bars. The results show that the microstructure of the ZL116 alloy billets cast by near-liquidus semi-continuous casting is mainly made up of homogeneous, fine global-or rosette-shaped grains. The microstructure of the billets, reheated and held at 575℃, contains stable and net-spherical grains which are suitable for semi-solid thixoforming. The semi-solid forward-extruded bars of the ZL116 alloy billet are facially smooth, microstructurally fine and homogeneous. Therefore the feasibility of semi-solid forward-extrusion of ZL116 alloy is thus excellent.
文摘Microstructures and mechanical properties of Nd : YAG laser welded transformation induced plasticity (TRIP) steel with tensile strength of 645 MPa were studied. Due to high cooling speed of laser welding, the weld metal mainly consists of martensite different from the base metal, which is composed of ferrite matrix with bainite and a little retained austenite. Therefore, the weld metal has maximum hardness at welded joint. The yield strength and tensile strength of welded specimens tested perpendicular to weld line were almost equal to those of the base metal. But the yield strength and tensile strength of welded specimens tested parallel with weld line were a little higher than those of the base metal. The formability of laser welded TRIP steel was decreased compared with that of the base metal.
基金Item Sponsored by National Natural Science Foundation of China (No 51174058) National 863 program of China (No 2009AA03Z534)
文摘Abstraet:The semi-solid 6061 aluminum alloy castings with t'me equiaxed nondendritic grains are obtained by means of electromagnetic casting method.Appropriate casting technical parameters are casting temperature---720 ℃,casting speed---100 mm/min,cooling water amount---0.09 m^3/min.The temperature field in the electric stove reheated to the liquid-solid zone is homogeneus and the prope reheating temperature is 630 ℃.When the mould temperature is 300-500 ℃,the parts used in automobiles can be thixoformed successfully,its σ_b is 392 MPa,vigid 142.3 HV and δ_5 11.5%after T6 heat treatment.
文摘The effect of RE element Y on the microstructure and properties of Ti(C,N)-based cermet has been investigated. Yttrium can refine the particles of carbide phase because itcan purify the interface between binder phase and carbide phase, and increase the thickness of rimphase slightly. The effect is in the most evidence when the mass fraction of Y is 0.8 percent andwhen the transverse rapture strength and the hardness of Ti(C, N)-based cermet are maximal.
文摘Non-quenched and tempered (NQT) steels have been applied for auto forging products at the aim of lower cost since 1980’s in China.Without quenching and tempering processes,the cost of heat treatment was greatly decreased,so they are widely applied in car forgings such as crankshaft,connecting rod.Recently,with the aim of improving performance and reducing production cost,new technologies,such as:reductions of microalloyed elements,microstructure refining,and mechanical properties forecast have been developed in China auto industry.The designation,processing,properties prediction and microstructure of auto components have been controlled comprehensively.With the development of new technologies,NQT steel gradually began to be applied to product important parts,and replace Quenching and Tempering (QT) steels.Both steel makers and end product users are expressed their desire to share benefits of technological innovation.The technologies will have a huge developing space and very bright developing prospects in motor parts industry in future.
基金financially supported by the Scientific Research Foundation for the Returned Overseas Chinese Scholarsthe State Education Ministry(No.1001603-C)+3 种基金"521 Talents Training Plan" in ZSTUthe National Natural Science Foundation of China(Nos.51373155 and 51133006)the Natural Science Foundation of Zhejiang Province(No.LY13B030009)the Innovative Program for Graduate Students of Zhejiang Sci-Tech University(No.2013YSPY15)
文摘The N-doped bismuth tungstate (BizWOt) photocatalysts with high visible light activity were prepared by the hydrothermal method using urea as a nitrogen source. The as-prepared N-doped Bi2WO6 samoles were characterized by X-ray diffraction, scanning electron microscopy, specific surface area, photocurrent analysis, and UV-Vis diffuse re- flectrance spectroscopy. The photocatalytic activity was evaluated by photocatalytic degradation of rhodamine B (RhB) solution under visible light irradiation. The photocatalytic mechanisms were analyzed by active species trapping experi- ments which revealed that the holes were the main active species of N-doped BizWO6 products in aqueous solution under visible light irradiation, rather than .OH and O-. With the assistance of H202, the photocatalytic activity for degradation of RhB could be further improved because H202 reacted with conduction band electrons to generate more hydroxyl radicals. KEY WORDS: