The 3D Modeling of Blades of Multiphase Flow Helico-Axial Pump's Rotor Based on Solidworks

The structure of multiphase flow helico-axial pump＇s rotor and how to model the rotor, especially the blades of the rotor, based on the Solidworks software. More important, the principle of the blade design is mainly introduced. Under the guide of the principle, the 3D coordinates of the blade data points can be got by matlab programming. In the paper, the design step and the modeling step are particularly described through a concrete example.

Parameter Modeling and Kinematical Simulation for Rotor and Stator of Screw Pump

The research object used in the dissertation was screw pump, which was widely applied in engineering field. The analysis of end face profile formation was completed on its main working components, i.e., rotor and stator. With the purpose of finding optimal parameters to improve the efficiency of screw pump design, the key technologies involved in the parametric modeling of rotor and stator were analyzed. The three-dimensional (3D) design software SolidWorks was used for the secondary development and parametric modeling of rotor and stator. After that the simulation models of different kinds of screw pumps were established based on the cycloid type, variation coefficient, and screw head number. Finally the COSMOSMotion was used to analyze the motion characteristics on the equidistant line of rotor, including velocity and acceleration. This design and modeling method has been used in screw pump enterprises for design and development, laying the foundation for finite element analysis and further optimization of screw pump.

基于SAMCEF Rotor的高速泵转子临界转速分析

为了提高高速泵的可靠性,利用专业的转子动力学特性分析软件SAMCEF Rotor对高速矿用抢险泵转子系统进行分析,研究转子的动力特性--临界转速及其振型,根据径向轴承参数建模,分别采用一维梁模型,二维傅里叶模型和三维实体模型进行计算比对,得到了各自的坎贝尔图和临界转速及振型。研究表明,三种模型吻合的状态基本一致,设计方案避免了工作转速达到临界转速产生共振现象。根据转子动力学分析软件SAMCEF Rotor分析研究,临界转速的计算方法比较完善,分析结果较为精确,且一维及二维模型求解法对计算机配置要求低,求解耗时短。

Unsteady Turbulent Simulation and Pressure Fluctuation Analysis for Centrifugal Pumps

The pressure fluctuation in the flow passage of both impeller and casing is addressed on design condition. The initial conditions for the unsteady turbulent simulation are resulted from the steady calculations, and the three dimensional unsteady turbulent simulation concerning the rotor-stator interaction is executed by a Navier-Stoke solver embedded with k -ε turbulence model and with appropriate moving interface boundary conditions. Detecting points are distributed in the flow passage in different radial and circumferential positions to capture the static pressure fluctuation character for one cycle of the impeller. The time-domain spectrums show that the static pressure curves are periodic and have five peaks and five valleys. With the radius increasing, the pressure fluctuation peak-to-peak values in the impeller are increasing, and reach the maximum value on the interface. In the casing flow passage, those values are about 7% of local static pressure except some ones near the tongue. The values become decreasingly in the diffuser pipe. The frequency spectrums transformed by fast Fourier transform （FFT） show that the dominant frequency is approximate with the blade passing frequency, and the pressure fluctuations in impeller passage have high frequency content while those in casing ones have no such information.

基于Pumplinx的双螺杆水泵水力特性数值模拟

为提升双螺杆水泵的水力效率,基于型线设计准则,建立上下对称结构、单头螺旋以及集成内外摆线和圆弧的双螺杆水泵型线方程,并根据各段螺杆型线方程绘制完整的螺杆型线曲线.利用SCORG软件生成双螺杆水泵螺杆转子面网格和体网格,基于Pumplinx软件对双螺杆水泵水力特性进行数值模拟,分析其进出口流动区域流态、转子流动区域水压力场和水力特性曲线.理论计算和数值模拟结果表明:研发的新型双螺杆水泵流量参数达到预期设计目标;双螺杆水泵内流态较均匀,无回流或偏流等不良流态;双螺杆水泵水力特性中水流量随扬程增大而减小;当泵主-从动螺杆啮合时,双螺杆水泵转子水压力值沿水流方向逐级增大,在螺杆出口断面处达最大值;在啮合过程中,随着泵扬程增大,螺杆转子表面水压力进入高压区,低压腔数量减少,高压腔数量增多.

Sizing and performance features of rotary and reciprocating positive displacement pumps

An overview of some popular rotary and reciprocating positive displacement( PD) pump types is given with the objective of presenting and comparing the respective sizing relationships and performance features. Reciprocating pumps discussed are the piston and plunger types. Rotary pumps addressed are gear( external and internal),vane,lobe,screw,and liquid ring pumps. To put the relative pump sizes in perspective,attention is fixed on the rotors or reciprocating elements of PD pumps,just as impellers indicate the sizes of rotodynamic pumps. The size of a PD pump is found from a dimensionless combination of displacement flow rate,rotative speed and diameter. The flow rate,head( or pressure rise) and power are related through the component efficiencies. The cavitation coefficient,often close to unity,connects the rotor tip speed or piston speed with the required NPSH,which can also be affected by the pressure rise of the pump due to leakage across the internal clearances. Operational effects due to cavitation,ingestion of gas or abrasives,and viscous and non-Newtonian fluids are discussed.

Investigation on the Excitation Capacitor for a Wind Pumping Plant Using Induction Generator

This paper presents a SEIG-IM system using a self excited induction generator driven by wind turbine and supplying an induction motor which is coupled to a centrifugal pump. A method to describe the steady state performance based on nodal analysis is presented. Furthermore, a dynamic analysis and performance characteristics are examined. The pro-posed methodology is discussed in order to optimize the quantity of the pumped water. Therefore an optimal excitation capacitor for a given wind rotor speed is determined and a suitable operation mode of the system is established.

The Advantages of Using Rotating Machines with Profiled Rotors

In order to achieve a lower consumed energy, the performance of a new type of rotating volumetric pump with two profiled rotors (variant I) which is compared with a centrifugal pump (variant II) is presented. The analysis regarding the same flow rate of transported liquid and the same pressure increases points out the conduct of the system at the variation of the key operating parameters. The actual driving power of the rotating volumetric pump is higher stating that is more advantageous in operation. The effective efficiency of the system is improved due to the original constructive solution.

基于TRIZ理论的一种提升罗茨真空泵基础压力的设计方法

以TRIZ理论为研究工具,采用因果分析方法得到了影响罗茨真空泵基础压力的根本原因和薄弱点,通过技术矛盾和技术系统进化法则解决方案模型的启示,进一步改进了罗茨真空泵的密封结构和转子型线,然后基于改进方案,对ZJP70型罗茨真空泵进行了优化。测试结果表明:在同等条件下,优化后的新型罗茨真空泵基础压力提升明显,同时最大零流量压缩比、整机漏率和噪声等核心指标也得到了显著改善。

压水堆主泵及液态金属泵转子动力学研究进展

核主泵是核电站的关键设备之一,也是反应堆冷却系统的唯一旋转机械设备,其稳定运转对整个反应堆的正常工作至关重要,因此,针对核反应堆主泵开展转子动力学研究,探究主泵转子部件的模态振型、固有频率和支撑系统的刚度阻尼、液膜厚度十分必要。以国内外有关压水堆主泵及液态金属泵的转子动力学研究为重点,围绕压水堆主泵、钠冷快堆主泵、熔盐堆主泵、铅冷快堆主泵4种核主泵类型,从核主泵及其转子部件的结构特点出发,对现阶段主泵导轴承润滑性能和主泵转子结构固有频率、模态分析、临界转速等转子动力学特性的研究进展进行综述和展望,以期对有关核主泵转子动力学特性的计算分析起到一定的借鉴和指导作用。

三代压水堆核主泵关键部件制造及工艺研究进展

核主泵作为反应堆冷却剂系统中唯一高速旋转的设备,其正常运行对于整个核电站的安全至关重要.长期以来,核主泵制造的安全性与可靠性一直是中国核电技术发展的“卡脖子”难题.近年来,得益于国家对核电技术基础研究的大力投入,以及依托重大课题项目的推进,中国三代压水堆核主泵国产化进程在各个方面都取得了重大成果.文中从核主泵制造及工艺的角度,深入剖析叶轮、泵壳、定子、转子、屏蔽套、密封、轴承等关键部件的发展历程,并针对各部件的材料选择、加工、装配工艺、检测方法及技术体系等进行详细分析,总结了中国核主泵的制造进度及难点.最后,结合当前核主泵制造的现状,提出中国核主泵制造发展的相关建议,这对中国核电事业的国产化进程具有重要意义.

Transient Characteristics of a High-Capacity Centrifugal Pump during Rapidly Regulating Discharge Valve

In order to reveal the instantaneous characteristics of a high-capacity centrifugal pump during rapidly regulating discharge valve,theoretical analysis and numerical simulation are employed.The transient characteristics of the pump model under off-design condition were theoretically analyzed based on the generalized basic equation of vane pumps.The study showed that a centrifugal pump with radial straight blades at off-design condition almost had no transient effect,whereas a centrifugal pump with common backward-curved blades had transient effects that were directly related to the regularity of adjusting flowrate.Calculation examples show that transient effects are insignificant.The finite volume method and re-normalization group(RNG)κ-ε turbulence model were adopted to accomplish a 3D numerical calculation of a mediumspecific-speed centrifugal pump under the off-design condition.The transient process at the off-design condition is mainly caused by the time-varying intrinsic pulsation from the stator-rotor interference and by the time-varying consequent pulsation from the changes in flow rate.

交流励磁脉冲电压占空比对双馈型变速抽蓄电机转子绕组放电特性影响研究

双馈型变速抽水蓄能电机是新型电力系统中极为重要的组成部分,其采用交流励磁低频PWM脉冲电压供电,其中占空比作为PWM技术的重要参数,对电机绝缘产生一定的影响,研究方波占空比对变速抽水蓄能电机转子绕组放电特性的影响规律,有利于变速抽水蓄能机组的绝缘性能评估。以某变速抽水蓄能机组为研究对象,建立转子绕组有限元模型,基于有限元仿真平台仿真并分析了不同方波占空比下转子绕组绝缘薄弱区域的电场电势特性,并搭建3 kV转子绕组局部放电试验平台,分析了不同占空比方波电压作用下绕组局部放电特性。

基于正交试验的全金属单螺杆泵转子最大转矩研究

通过正交试验对全金属单螺杆泵进行流场仿真,收集了在不同因素、不同水平下全金属单螺杆泵转子所受到的最大转子转矩数据,对其进行方差分析。分析结果反映出了各因素与转子最大转矩之间的关系,并判断出不同因素与研究目标的相关性强弱,并通过曲线图反映了这一现象。

基于ANSYS水环真空泵转子静力学和模态分析

水环真空泵具有构造简单、等温压缩、方便使用维修等特点,特别适合抽吸和压缩易燃易爆气体。转子部件在水环真空泵的稳定运行中发挥关键作用,其设计强度直接影响着产品的质量和寿命。通过ANSYS有限元分析软件对转子部件进行了静力学分析和模态分析。结果表明:水环真空泵泵轴和叶轮最大变形量均未超过材料允许的变形量。通过模态分析可知水环真空泵工作转速远低于转子系统的一阶临界转速,系统不会发生共振。研究验证了水环真空泵的工作可靠性,为转子部件以及产品整体结构优化设计提供了理论依据。

某低噪声螺杆滑油泵脉动特性研究

脉动特性是低噪声螺杆滑油泵的固有特性。由于脉动剧烈时易对泵的工作稳定性产生不良影响,研究其脉动特性十分重要。本文针对某低噪声螺杆滑油泵,开展不同定转子间隙、排气阀开度和进口含气率的脉动特性研究。研究结果表明,在研究参数范围内,脉动随间隙增大呈现先升高后下降趋势,随排气阀开度增大而单调递增,随含气率增大而先增大后保持平稳。本文研究结果可为螺杆滑油泵的设计与使用工况提供一定参考。

工况参数对混输转子泵排出性能影响

混输转子泵是气液固三相混输工艺的关键设备,输送介质成分复杂,内部流动机理尚不明确。因此,基于动网格技术和Mixture多相流模型对混输转子泵内部进行数值模拟,分析了混输转子泵在不同工况参数下的性能变化规律。结果表明:气相与固相占比对混输泵性能影响不明显;转速对混输转子泵性能影响明显,转速增加,容积效率显著上升,流量脉动略微降低;随着压差的增加,出口流量降低,容积效率显著下降,流量脉动大幅上升;而在3个工况参数交互作用下,混输转子泵的性能波动明显,混输转子泵在低含气、高含砂、低转速、高压差工况时表现较差。研究结果对混输转子泵的深入研究和广泛应用提供了有价值的参考。

一种新型罗茨真空泵转子型线研究与应用

提出了一种罗茨真空泵三叶直线圆弧型转子型线设计方法,给出了型线方程和针对ZJ-5000型罗茨真空泵转子型线的主要结构参数;对新型罗茨真空泵进行有限元分析,研究了其在不同进气压力下的抽气速率;基于该转子型线进行了实际产品生产,并与双叶转子罗茨泵的抽速和其他性能指标进行了对比。结果表明:新设计的三叶直线圆弧型转子型线具有容积效率高、曲线光滑过度、加工方便、定位准确、工作噪声低的特点,相对于两叶转子,其强度增强,能够承受更大的压差载荷,与传统三叶转子相比抽气效率得到了提高。

干式螺杆真空泵的理论研究进展

由于干式双螺杆真空泵具有工作压强范围宽、抽速大、可抽除水蒸气和固体粉尘、性能稳定等独特优势,目前已广泛应用于半导体、石油化工、光伏新能源等热门行业,具有广阔的市场前景,引起了国内外的广泛关注。本文基于国内外研究论文和专利资料,从螺杆转子端面型线设计、变螺距和变截面的内压缩设计、动平衡设计、计算流体力学和热力学工作性能分析等研究角度,全面综述了干式双螺杆真空泵的理论研究进展,为螺杆真空泵领域的研究工作提供参考。

轴向预紧作用下的组合转子轴系模态特性研究

组合转子轴系结构是空天动力装备中发动机转子系统的主要结构,由于轴系中各部件接触面的存在使得转子系统动力学特性难以准确掌握,当涉及转子工作转速裕度时会产生一定的设计风险。针对组合转子轴系单主轴多部件轴向预紧结构特点,考虑转子不同接触面之间非线性连接参数,提出一种综合利用薄层单元和零长单元建模的两步模型修正方法,采用基于响应面优化的静态结构非线性分析以及基于随机统计学模型的粗糙表面接触分析进行薄层单元材料参数以及零长单元接触刚度系数识别,建立组合转子轴系动力学模型。根据某型发动机氢涡轮泵转子结构特点设计制造转子试件,对其自由模态进行试验研究,得到了不同螺纹预紧状态以及轴向预紧作用对组合转子轴系前两阶模态特性的影响。对比试验数据可知所提模型优化方法可以很好地反映出不同轴向预紧作用下组合转子轴系前两阶模态频率的变化趋势,在转子模态参数线性变化范围内计算误差小于1%,验证了该方法的正确性和有效性,为组合转子轴系精细化建模提供了参考依据。