An Experimental Artificial Neural Network Model:Investigating and Predicting Effects of Quenching Process on Residual Stresses of AISI 1035 Steel Alloy

The present study establishes a new estimation model using an artificial neural network(ANN) to predict the mechanical properties of the AISI 1035 alloy.The experiments were designed based on the L16 orthogonal array of the Taguchi method.A proposed numerical model for predicting the correlation of mechanical properties was supplemented with experimental data.The quenching process was conducted using a cooling medium called “nanofluids”.Nanoparticles were dissolved in a liquid phase at various concentrations(0.5%,1%,2.5%,and 5% vf) to prepare the nanofluids.Experimental investigations were done to assess the impact of temperature,base fluid,volume fraction,and soaking time on the mechanical properties.The outcomes showed that all conditions led to a noticeable improvement in the alloy's hardness which reached 100%,the grain size was refined about 80%,and unwanted residual stresses were removed from 50 to 150 MPa.Adding 5% of CuO nanoparticles to oil led to the best grain size refinement,while adding 2.5% of Al_(2)O_(3) nanoparticles to engine oil resulted in the greatest compressive residual stress.The experimental variables were used as the input data for the established numerical ANN model,and the mechanical properties were the output.Upwards of 99% of the training network's correlations seemed to be positive.The estimated result,nevertheless,matched the experimental dataset exactly.Thus,the ANN model is an effective tool for reflecting the effects of quenching conditions on the mechanical properties of AISI 1035.

Quenching Estimates for Reaction-diffusion Equations with Nonstandard Growth Conditions

This paper deals with reaction-diffusion equations involving nonstandard growth conditions, subject to homogeneous Neumann boundary conditions. The complete clas- sification is established for simultaneous and non-simultaneous quenching under suitable assumptions on initial data. Moreover, quenching sets and quenching rates are obtained.

Analysis of Quenching Resistor Effect to Improve Stability of TIA Circuit for APD-A Secondary Publication

In this paper,since the Avalanche Photo Diode(APD)for Light-to-Voltage LTV conversion uses a high voltage in the operating range unlike other Photo Diodes(PD),the quenching resistor must be connected in series to prevent overcurrent when using the Transimpedance Amplifier(TIA).In such a case,quenching resistance may affect the transfer function of the TIA circuit,resulting in serious stability.Therefore,in this paper,by analyzing the effect of APD quenching resistance on the voltage and current loop transfer function of TIA,we proposed a loop analysis and a method for determining the quenching resistance value to improve stability.A TIA circuit with quenching resistance was designed by the proposed method and its operational stability was verified through simulation and chip fabrication.

Discussion on the Free Quenching Heat Treatment Process of Automotive Leaf Springs

Free quenching of automotive leaf springs is a new technology that has gradually started to be applied in the industry in China in recent years.Only a few manufacturers are applying it in the industry.Through more than half a year of on-site practice,the changes in the hot forming of spring plates before free quenching have been explored,and finally a heat treatment process that meets the production requirements of our company has been developed,achieving normal production.

Non-simultaneous quenching for a slow diffusion system coupled at the boundary

This paper deals with the quenching behavior of positive solutions to the Newton filtration equations coupled with boundary singularities.We determine quenching rates for non-simultaneous quenching at first,and then establish the criteria to identify the simultaneous and non-simultaneous quenching in terms of the parameters involved.

Simulation of temperature and stress in 6061 aluminum alloy during online quenching process

The cooling curves of 6061 aluminum alloy were acquired through water quenching experiment. The heat transfer coefficient was accurately calculated based on the cooling curves and the law of cooling. The online quenching process of complex cross-section profile was dynamically simulated by the ABAQUS software. The results suggest that the heat transfer coefficient changes during online quenching process. Different parts of the profile have different cooling velocity, and it was verified by water quenching experiment. The maximum residual stress of the profile was predicted using FEM simulation based on ABAQUS software The relations between the temperature and stress were presented by analyzing the data of key points.

Optimum design of flow distribution in quenching tank for heat treatment of A357 aluminum alloy large complicated thin-wall workpieces by CFD simulation and ANN approach

Based on the computational fluid dynamics （CFD） method, a quenching tank with two agitator systems and two flow-equilibrating devices was selected to simulate flow distribution using Fluent software. A numerical example was used to testify the validity of the quenching tank model. In order to take tank parameters （agitation speed, position of directional flow baffle and coordinate position in quench zone） into account, an approach that combines the artificial neural network （ANN） with CFD method was developed to study the flow distribution in the quenching tank. The flow rate of the quenching medium shows a very good agreement between the ANN predicted results and the Fluent simulated data. Methods for the optimal design of the quenching tank can be used as technical support for industrial production.

STUDY ON THE MECHANISM OF FLUORESCENCE QUENCHING OF NITROCOMPOUNDS FOR OXAZOLES *

The mechanism of nitrocompounds quenching of the fluorescence of 5, 5′ dipheny1 2, 2′ bisoxazole (POOP) and trans 1, 2 bis [2 (5 phenyloxazolyl)] ethene (POEOP) has been studied. It was found that the fluorescence of oxazoles was quenched mainly by the absorption competition and radiationless energy transfer of nitrocompounds. The fluorescence quenching rate constants of nitrobenzene and nitromethane are 3.0×10 10 L·mol -1 ·s -1 and 1.5×10 8 L·mol -1 ·s -1 respectively for POEOP. This remarkable difference was explicated.

A New Quenching Process and Tower to Improve the Recovery of Acrylonitrile

Quenching process and design of the quenching tower in acrylonitrile production in China were studied in order to decrease the polymerization loss of acrylonitrile in the quenching tower. Based on the research of acrylonitrile polymerization in the quenching tower, a new quenching process was proposed to avoid the disadvantages of the original process. Two kinds of internals were installed to improve the performance of the quenching tower. Through a series of air-flow and real-flow model experiments, the new quenching process and new design were showed to be successful in enhancing the mass and heat transfer in the vapor-liquid system and decreasing the loss of acrylonitrile.Industrial application showed satisfactory results of decrease of the acrylonitrile loss in the quenching tower by about 4.5% and increase of the acrylonitrile recovery of the whole plant by more than 4%.

Effects of Quenching Process on Mechanical Properties and Microstructure of High Strength Steel

The effects of direct quenching and tempering （DQ-T） process and conventional reheat quenching and tempering （RQ-T） processes on mechanical properties and microstructure of high strength steel were investigated. The DQ process was found to enhance the hardenability of steel effectively. The tensile strength and yield strength of DQ specimen was 975 MPa and 925 MPa respectively, which were higher than those of RQ specimen＇s of 920 MPa and 871 MPa. In contrast, low temperature toughness （-40 ℃, AKV） of DQ-T specimen （124 J） was generally inferior to that of RQ-T specimen （156 J）. The direct quenching temperature was one of the potential process parameters to determine strength/toughness balance of steel manufactured by DQ process. The experimental results showed that excellent strength/toughness balance was obtained when the specimens was quenched at temperature in the range of 850-910 ℃. The yield strength and impact energy （-40 ℃） of DQ steel decreased significantly with increasing of quenching temperature, although the tensile strength was nearly stable.

Effect of quenching temperature on the microstructure of Si-containing steel during quenching and partitioning

This study aims to investigate the effect of the 1-step quenching and partitioning （Q＆P） process on the microstructure and the resulting Vicker＇ s hardness of 0.3C-1.5Si-1.5Mn steel by using in-situ dilatometry ,optical microscopy （ OM ）, scanning electron microscopy （ SEM ）, X-ray diffractometry （ XRD ）, and Vicker ＇ s hardness measurement. Systematic analyses indicate that the microstructure of the specimens quenched and partitioned at 150℃ ,200 ℃ ,250℃ ,and 300℃ mainly comprises lath martensite and retained austenite. The dilatometry curve of the specimen partitioned at 150℃ is presumably ascribed to the formation of isothermal martensite. In the early stages of partitioning at 200℃,the nearly unchanged dilatation curve is closely related to the synergistic effect of isothermal martensite formation and transitional epsilon carbide precipitation. In the later stages of partitioning at 200 ℃ ,the slight increase in the dilatation curve is due to the continuous isothermal martensite formation. With further increase in partitioning temperature to 250℃, the dilatation increases gradually up to 3600 s, which is related to carbon partitioning and lower bainite formation. Partitioning at a higher temperature of 300 ℃ causes a rapid increase in the dilatation curve during the initial stages, which subsequently levels off upon prolonging the partitioning time. This is mainly attributed to the rapid diffusion of carbon from athermal martensite to retained austenite and continuous formation of lower bainite.

Effect of quenching rate on microstructure and stress corrosion cracking of 7085 aluminum alloy

The influence of quenching rate on microstructure and stress corrosion cracking （SCC） of 7085 aluminum alloy was investigated by tensile test, slow strain rate test （SSRT）, combined with scanning electron microscopy （SEM）, transmission electron microscopy （TEM） and electrochemical test. The results show that with decreasing the quenching rate, the size and inter-particle distance of the grain boundary precipitates as well as precipitation free zone width increase, but the copper content of grain boundary precipitates decreases. The SCC resistance of the samples increases first and then decreases, which is attributed to the copper content, size and distribution of grain boundary precipitates.

Interface Migration between Martensite and Austenite during Quenching and Partitioning (Q&P) Process

An Fe-0.2C-1.5Si-1.67Mn steel was subjected to quenching and partitioning （Q＆P） process, and the interface migration between martensite and austenite at an elevated partitioning temperature was observed. The interface migration is excluded in constrained paraequilibrium （CPE） model. Based on ＂endpoint＂ predicted by CPE model the thermodynamic condition of interface migration is analyzed, that is, the difference in the chemical potential of iron in both ferrite （martenisite） and austenite produces the driving force of the iron atoms to migrate from one phase to the other phase. In addition, the interface migration can change the austenite fraction; as a result, the austenite fraction at partitioning temperature may be higher than that at quenching temperature through the interface migration, but this phenomenon cannot be explained by CPE model.

Numerical Simulation on Carburizing and Quenching of Gear Ring

The carburizing process of the gear ring was simulated by taking into account the practical carburizing and quenching techniques of the gear ring and by solving the diffusion equation. The carbon content distribution in the carburized layer was obtained. Based on the results, the quenching process of the gear ring was then simulated using the metallic thermodynamics and FEM： it was found that the carburization remarkably affects the quenching process. Microstructures and stress distributions of the gear ring in the quenching process were simulated, and the results are confirmed by experiments.

The Mechanisms and Applications of Quorum Sensing(QS) and Quorum Quenching(QQ)

Quorum sensing(QS)is a regulatory system that regulates the behavior of microbial populations by sensing the concentration of signal molecules that are spontaneously produced and released by bacteria.The strategy of blocking the QS system and inhibiting the production of virulence factors is termed as quorum quenching(QQ).This strategy attenuates virulence without killing the pathogens,thereby weakening the selective pressure on pathogens and postponing the evolution of QQ-mediated drug resistance.In recent years,there have been significant theoretical and practical developments in the field of QS and QQ.In particular,with the development and utilization of marine resources,more and more marine microbial species have been found to be regulated by these two mechanisms,further promoting the research progress of QS and QQ.In this review,we described the diversity of QS signals and QS-related regulatory systems,and then introduced mechanisms related to QS interference,with particular emphasis on the description of natural QQ enzymes and chemicals acting as QS inhibitors.Finally,the exploitation of quorum sensing quenchers and the practical application of QQ were introduced,while some QQ strategies were proposed as promising tools in different fields such as medicine,aquaculture,agriculture and biological pollution prevention areas.

Aging precipitation behavior and properties of Al-Zn-Mg-Cu-Zr-Er alloy at different quenching rates

The effect of quenching rate on the aging precipitation behavior and properties of Al-Zn-Mg-Cu-Zr-Er alloy was investigated.The scanning electron microscopy,transmission electron microscopy,and atom probe tomography were used to study the characteristics of clusters and precipitates in the alloy.The quench-inducedηphase and a large number of clusters are formed in the air-cooled alloy with the slowest cooling rate,which contributes to an increment of hardness by 24%(HV 26)compared with that of the water-quenched one.However,the aging hardening response speed and peak-aged hardness of the alloy increase with the increase of quenching rate.Meanwhile,the water-quenched alloy after peak aging also has the highest strength,elongation,and corrosion resistance,which is due to the high driving force and increased number density of aging precipitates,and the narrowed precipitate free zones.

Influence of sub-grain boundaries on quenching process of an Al-Zn-Mg-Cu alloy

The effects of sub-grain boundaries on the quenching sensitivity and the precipitation behavior in Al-7.01Zn-1.26Mg- 1.43Cu alloy were investigated by an end-quenching test. Specimens were solution treated at 440 ℃ and 480 ℃ to get different recrystallization fractions, respectively. The results show that the maximum hardness value of the Al-Zn-Mg-Cu alloy can be improved by the sub-grain boundaries, but the depth of age-hardening layer decreases significantly. The precipitation temperature and the activation energy are reduced by the changes of surface energy, which is induced by sub-grain boundaries. So, the precipitation process from η phase to η phase becomes much easier. In this way, an increase in the number of sub-grain boundaries promotes the precipitation of MgZn2 particles, especially η＇-MgZn2.

Changes in the thermodynamic properties of alkaline granite after cyclic quenching following high temperature action

During the development of hot dry rock,the research on thermal fatigue damage caused by thermal shock of cold and heat cycles is the basis that ensures the long-term utilization of geothermal resources,but there are not enough relevant studies at present.Based on this,the thermal damage tests of granite at different temperatures(250,350,450°C)and quenching cycles(1,5,10,15 cycles)were carried out.Preliminary reveals the damage mechanism and heat transfer law of the quenching cycle effect on hot dry rock.The results show that with the increase of temperature and cycles,the uneven thermal expansion of minerals and the thermal shock caused by quenching promote the crack development of granite,resulting in the decrease of P-wave velocity,thermal conductivity and uniaxial compressive strength of granite.Meanwhile,the COMSOL was used to simulate the heat transfer of hot dry rock under different heat treatment conditions.It concluded that the increase in the number of quenching cycles reduced the heat transfer capacity of the granite,especially more than 10 quenching cycles,which also reflects that the thermal fatigue damage leads to a longer time for the temperature recovery of the hot dry rock mass.In addition,the three-dimensional nonlinear fitting relationship among thermal conductivity,temperature and cycle number was established for the first time,which can better reveal the change rule of thermal conductivity after quenching thermal fatigue effect of hot dry rock.The research results provide theoretical support for hot dry rock reservoir reconstruction and production efficiency evaluation.

COUPLED NUMERICAL SIMULATION ON COLD ROLLER'S TEMPERATURE FIFLD-PHASE TRANSFORMATION - STRESS FIELD DURING ITS QUENCHING PSOCESS

Complicated changns occur inside the steel parts during quenching process. The abruptly changed boundary conditions make the temperature field,micro - structure and stress field change dramatically in very short time, and these variables take a contact interactions in the whole process. In this paper, a three dimensional non - linear mathematical model for queeching process has been founded and the numerical simulation on temperature field,microstructre and stress field has been realized.In the FEM analysis, the incremental iteration method is used to deal with such complicated nonlinear as boundary nonlinear, physical property nonlinear,transformation nonlinear etc.The effect of stress on transformation kinetics has been considered in the calculation of microstructure. In the stress field anal- ysis,a thermo- elasto - plastic model has been founded, which considers such factors as transforma- tion strain,transformation plastic strain, themal strain and the effect of temperature and transforma- tion on mechanical propertier etc. The transient temperature field, microstructure distribution and stress field of the roller on any time can be displayed vividly,and the cooling curve and the changes of stress on any position can also be given.

Effect of different quenching processes following solid-solution treatment on properties and precipitation behaviors of 7050 alloy

The effects of quenching in different ways following solid-solution treatment on properties and precipitation behaviors of7050 alloy were investigated by transmission electron microscopy （TEM）, scanning electron microscopy （SEM）, selected areaelectron diffraction （SAED）, hardness and electrical conductivity tests. Results show that after quenching in different ways, electricalconductivity of the alloy decreases rapidly in the first 48 h of natural aging. The electrical conductivity of 7050 alloy in natural agingstate is determined by the size and density of GP zones, and the size of GP zones is the main factor. After natural aging for 70 d, thesize of GP zones is 1.8-2.6 nm in matrix of the immersion quenched sample and it is 1.4-1.8 nm in matrix of both water mist andforced air quenched samples. After natural and artificial peak aging, the hardness of the water mist quenched sample is HV 193.6 andits electrical conductivity is 30.5% （IACS） which are both higher than those of the immersion quenched sample. Therefore, watermist quenching is an ideal quenching method for 7050 alloy sheets after solid-solution treatment.