Preparation of Self-crosslinked Fluorocarbon Polymer Emulsion with Core-shell Structure by the Method of Soap-free Emulsion Polymerization

Using methyl methacrylate （MMA）, butyl acrylate（BA） and hexafluorobutyl acrylate（HFBA） as main raw materials, we prepared self-crosslinked fluorocarbon polymer emulsion with core-shell structure via soap-free emulsion polymerization when the conception of particle design and polymer morphology was adopted. Moreover, the influence of mole ratio of BA to MAA, pH value on the oligomer was studied. And the effects of the added amount of oligomer, self-crosslinked monomer and HFBA, mass ratio of BA to MMA, reaction temperature and the initiator on the polymerization technology and the performance of the product, were investigated and optimized. The structure and performance of the fluorocarbon polymer emulsion were characterized and tested with FTIR, TEM, MFT and contact angle and water absorption of the latex film. The experimental results show that the optimal conditions for preparing fluorocarbon polymer emulsion are as follows： for preparing the oligomer, tool ratio of BA to MAA is equal to 1.0 ： 1.60, and pH value is controlled within the range of 8.0 and 9.0; for preparing fluorocarbon polymer emulsion, the added amount of oligmer[P（BA/MANa）] is 6%; mass ratio of BA to MMA is 40 ＂ 60; the added amount of self-crosslinked monomer is 2%, the added amount of HFBA is 15 %; reaction temperature is 80 ℃; the mixture of potassium persulfate and sodium bisulfite is used as the initiator. The film-forming stability of the fluorocarbon polymer emul- sion and the performance of the latex film, which is prepared with the soap-free emulsion polymerization, are better than that prepared with the conventional emulsion polymerization.

Preparation of self-crosslinked acrylate emulsion with high elasticity and its rheological properties

Using butyl acrylate(BA),methyl methacrylate(MMA),methacrylic acid(MAA) and mixed emulsifier as raw materials,the self-crosslinked emulsion was prepared via pre-emulsified and semi-continuous seeded emulsion polymerization technology in the presence of N-hydroxymethyl acrylamide and poly solidum maleate. The influence of mass ratio of BA to MMA,amount of N-hydroxymethyl acrylamide and poly solidum maleate on the rheological properties of the self-crosslinked emulsion was studied. Possible cross-linked mechanism of self-crosslinked monomer was investigated. And the relationship between emulsion viscosity and shear rate was investigated. The results show that the self-crosslinked acrylate emulsion with high elasticity can be synthesized when the mass fractions of BA is 60%,MMA is 40%,and added amount of N-hydroxymethyl acrylamide is 2.5%-3.0% and added amount of poly solidum maleate is 0.3%-0.4%. The self-crosslinkage process of N-hydroxymethyl acrylamide involves two steps. One is copolymerization of N-hydroxymethyl acrylamide and acrylate,the other is cross-linkage among polymer molecules via condensation reaction of methylol. The emulsion is of rheological properties of pseudo-plastic fluid and belongs to non-Newtonian fluid.